Fan generator blade positioning detection tool

By designing a fan generator blade positioning and testing tooling, using the cooperation of bidirectional screws and hydraulic rods, the problem of small application scope of traditional tooling is solved, and flexible positioning and testing of different models of blades is achieved.

CN222986721UActive Publication Date: 2025-06-17江阴市脉运智能科技有限公司
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Patent Information

Application Number
CN202421175445.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-06-17
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The support seat opening of the traditional fan generator blade positioning tool is fixed in size, and it cannot be adapted to different types of blades, resulting in a small scope of application of the equipment.

Method used

A fan generator blade positioning and detection tool is designed. Through the cooperation of the bidirectional screw and the moving seat, the distance between the first roller shaft is adjusted, and the second roller shaft is driven to move vertically through the expansion and contraction of the hydraulic rod piston rod, which is suitable for the support of blades of different diameters.

Benefits of technology

It improves the scope of application of the equipment, can be applied to different models of blades, and enhances the flexibility and applicability of positioning detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fan generator blade positioning detection tool, and relates to the technical field of positioning detection tools. The two sides of the top end of the base are fixedly connected with fixing plates, a two-way lead screw is rotationally connected between the two fixing plates, the outer side of the two-way lead screw is in threaded connection with symmetrically-distributed movable seats, a sliding rod is fixedly connected to the side, close to the two-way lead screw, between the two fixing plates, and the movable seats are slidably clamped to the outer side of the sliding rod; vertical plates are fixedly connected to the top ends of the moving seats; the two-way lead screw is driven to rotate by rotating the rotating handle, meanwhile, the two moving bases are driven to move towards the sides close to each other or away from each other, so that the distance between the first roller shafts is adjusted, the second roller shafts are driven to vertically move through stretching and retracting of the piston rods of the hydraulic rods, and the bottom ends of the blade bodies are attached; and the device can be suitable for supporting the connecting ends of blades with different diameters, and the application range of the device is further widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of positioning and detecting tooling, in particular to a positioning and detecting tooling for a fan generator blade. Background Technique

[0002] A fan generator generally refers to a wind power generation unit. It is a device that converts wind energy into electrical energy, mainly composed of a fan (also called a wind wheel or a wind blade), a generator, a tower, a control system, etc. When the wind blows the fan, the fan blade is pushed by the wind force to rotate, and the rotating shaft is connected to the generator, and the generator generates electrical energy through the rotating motion. In this way, the kinetic energy of the wind can be converted into electrical energy to realize wind power generation. Wind power generation is a clean energy source with less environmental pollution, and it has received more and more attention and application. When its blades are produced, it is necessary to position the blades to facilitate processing.

[0003] However, the opening size of the support seat of the traditional positioning tooling for fan generator blades is fixed, and it can only be adapted to specific models of blades for positioning, thus reducing the applicable range of the equipment. In view of the above problems, the inventor proposes a positioning and detecting tooling for fan generator blades to solve the above problems. Summary of the Utility Model

[0004] In order to solve the problem of the small applicable range of the positioning tooling for fan generator blades; the purpose of the utility model is to provide a positioning and detecting tooling for fan generator blades.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a positioning and detecting tooling for a fan generator blade, including a base, both sides of the top of the base are fixedly connected with fixing plates, a bidirectional lead screw is rotatably connected between the two fixing plates, symmetrically distributed moving seats are threadedly connected to the outer side of the bidirectional lead screw, a sliding rod is fixedly connected to one side of the two fixing plates close to the bidirectional lead screw, the moving seats are slidably clamped to the outer side of the sliding rod, vertical plates are fixedly connected to the tops of the moving seats, mounting plates are fixedly connected to the tops of the vertical plates, two first roller shafts are rotatably connected to the tops of the mounting plates, the mounting plates and the vertical plates are arranged obliquely, a hydraulic rod is fixedly installed in the middle of the top of the base, a piston rod of the hydraulic rod is fixedly connected with a top plate, a second roller shaft is rotatably connected to the top of the top plate, symmetrically distributed reinforcing ribs are fixedly connected between one side of the vertical plate and the top of the moving seat, and one end of the bidirectional lead screw extends to one side of the fixing plate and is fixedly connected with a turning handle.

[0006] Preferably, a bottom plate is provided on one side of the base. In the middle of the top end of the bottom plate, an electric telescopic rod is fixedly installed. The piston rod of the electric telescopic rod is fixedly connected to a fixed seat. Inside the fixed seat, a rotating cylinder is rotatably connected. Symmetrically distributed limiting plates are fixedly connected inside the rotating cylinder. A toothed ring is fixedly connected to the outside of the rotating cylinder. A stepping motor is fixedly installed on one side of the fixed seat close to the toothed ring. The driving end of the stepping motor is fixedly connected to a gear, and the gear is meshed with the toothed ring.

[0007] Preferably, a blade body is provided between the base and the bottom plate. The connecting end of the blade body is placed between the top ends of the first roller shaft and the second roller shaft, and the tail end of the blade body is inserted.

[0008] Preferably, self-locking wheels are rotatably connected to the four corners at the bottom ends of the base and the bottom plate.

[0009] Preferably, a second guide rod is provided between the bottom end of the second roller shaft and the top end of the base, and a first guide rod is provided between the four corners at the bottom end of the fixed seat and the top end of the bottom plate.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] By rotating the turning handle, the bidirectional lead screw is driven to rotate, and at the same time, two moving seats are driven to move towards the side close to or away from each other, so as to adjust the distance between the first roller shafts. And through the telescopic movement of the piston rod of the hydraulic rod, the second roller shaft is driven to move vertically to fit the bottom end of the blade body, which can be applicable to the support of the connecting ends of blades with different diameters, and further improves the application range of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0013] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0014] Figure 2 It is a schematic diagram of the structure of the support assembly in the present utility model.

[0015] Figure 3 It is a schematic diagram of the structure of the rotating assembly in the present utility model.

[0016] Figure 4 It is a schematic diagram of the back structure of the rotating assembly in the present utility model.

[0017] In the figure: 1, base; 2, fixed plate; 3, bidirectional lead screw; 4, moving seat; 5, slide bar; 6, vertical plate; 7, mounting plate; 8, first roller shaft; 9, hydraulic rod; 10, top plate; 11, second roller shaft; 12, blade body; 13, bottom plate; 14, electric telescopic rod; 15, first guide rod; 16, fixed seat; 17, limit plate; 18, rotating cylinder; 19, toothed ring; 20, stepper motor; 21, gear; 22, self-locking wheel; 23, second guide rod; 24, turning handle; 25, reinforcing rib. Specific implementation mode

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] Embodiment: As Figures 1-4 shown, the present invention provides a positioning and detection tooling for the blades of a wind turbine generator, including a base 1. On both sides of the top end of the base 1, fixed plates 2 are fixedly connected. A bidirectional lead screw 3 is rotatably connected between the two fixed plates 2. Symmetrically distributed moving seats 4 are threadedly connected to the outer side of the bidirectional lead screw 3. On one side of the two fixed plates 2 close to the bidirectional lead screw 3, a slide bar 5 is fixedly connected. The moving seats 4 are slidably clamped on the outer side of the slide bar 5. Vertical plates 6 are fixedly connected to the top ends of the moving seats 4. Mounting plates 7 are fixedly connected to the top ends of the vertical plates 6. Two first roller shafts 8 are rotatably connected to the top ends of the mounting plates 7. The mounting plates 7 and the vertical plates 6 are arranged obliquely. In the middle of the top end of the base 1, a hydraulic rod 9 is fixedly installed. The piston rod of the hydraulic rod 9 is fixedly connected to a top plate 10. A second roller shaft 11 is rotatably connected to the top end of the top plate 10. One end of the bidirectional lead screw 3 extends to one side of the fixed plate 2 and is fixedly connected to a turning handle 24.

[0020] On one side of the base 1, there is a bottom plate 13. In the middle of the top end of the bottom plate 13, an electric telescopic rod 14 is fixedly installed. The piston rod of the electric telescopic rod 14 is fixedly connected to a fixed seat 16. A rotating cylinder 18 is rotatably connected inside the fixed seat 16. Symmetrically distributed limit plates 17 are fixedly connected inside the rotating cylinder 18. A toothed ring 19 is fixedly connected to the outer side of the rotating cylinder 18. A stepper motor 20 is fixedly installed on one side of the fixed seat 16 close to the toothed ring 19. The driving end of the stepper motor 20 is fixedly connected to a gear 21. The gear 21 and the toothed ring 19 are meshed and connected.

[0021] By adopting the above technical solution, during use, the telescopic movement of the piston rod of the electric telescopic rod 14 drives the fixed seat 16 to move vertically, facilitating the insertion of the tail end of the blade body 12 between the two limit plates 17 for fixation. The stepping motor 20 drives the gear 21 to rotate. By using the meshing connection between the gear 21 and the toothed ring 19, the rotating cylinder 18 is driven to rotate simultaneously, thereby driving the blade body 12 to rotate, facilitating the machining of the side surface of the blade body 12.

[0022] A blade body 12 is arranged between the base 1 and the bottom plate 13. The connecting end of the blade body 12 is placed between the tops of the first roller shaft 8 and the second roller shaft 11, and the tail end of the blade body 12 is inserted.

[0023] Self-locking wheels 22 are rotatably connected to the four corners at the bottom ends of the base 1 and the bottom plate 13.

[0024] By adopting the above technical solution, by setting the self-locking wheels 22, it is convenient to move and support the component and the rotating component better.

[0025] A second guide rod 23 is arranged between the bottom end of the second roller shaft 11 and the top end of the base 1, and a first guide rod 15 is arranged between the four corners at the bottom end of the fixed seat 16 and the top end of the bottom plate 13.

[0026] By adopting the above technical solution, by setting the second guide rod 23 and the first guide rod 15, it is respectively convenient to guide the vertical movement of the top plate 10 and the fixed seat 16, and at the same time increase the stability of the structure.

[0027] Symmetrically distributed reinforcing ribs 25 are fixedly connected between one side of the vertical plate 6 and the top end of the moving seat 4.

[0028] By adopting the above technical solution, by setting the reinforcing ribs 25, it is convenient to enhance the stability of the structure of the vertical plate 6.

[0029] Working principle: When positioning and detecting the blades of a wind turbine generator, the connecting end of the blade body 12 is placed between the tops of the first roller shaft 8 and the second roller shaft 11. By rotating the rotary handle 24, the bidirectional lead screw 3 is driven to rotate, and at the same time, the two moving seats 4 are driven to move towards the side close to or away from each other, so as to adjust the distance between the first roller shafts 8. Through the telescopic movement of the piston rod of the hydraulic rod 9, the second roller shaft 11 is driven to move vertically to fit the bottom end of the blade body 12, which can be suitable for the support of the connecting ends of blades with different diameters. Then, through the telescopic movement of the piston rod of the electric telescopic rod 14, the fixed seat 16 is driven to move vertically, which is convenient for inserting the tail end of the blade body 12 between the two limiting plates 17 for fixation. The stepping motor 20 drives the gear 21 to rotate. By using the meshing connection between the gear 21 and the toothed ring 19, the rotating cylinder 18 is driven to rotate at the same time, so as to drive the blade body 12 to rotate, which is convenient for processing the side surface of the blade body 12.

[0030] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model also intends to include these changes and modifications.

Claims

1. A fan generator blade positioning detection tool, comprising a base (1), characterized in that: The top sides of the base (1) are fixedly connected with fixed plates (2), a bidirectional screw rod (3) is rotatably connected between the two fixed plates (2), the outer sides of the bidirectional screw rod (3) are threadedly connected with symmetrically distributed moving seats (4), a sliding rod (5) is fixedly connected on one side close to the bidirectional screw rod (3) between the two fixed plates (2), the moving seat (4) is slidably connected to the outer side of the sliding rod (5), the top of the moving seat (4) is fixedly connected with a vertical plate (6), the top of the vertical plate (6) is fixedly connected with a mounting plate (7), the top of the mounting plate (7) is rotatably connected with two first rollers (8), the mounting plate (7) and the vertical plate (6) are arranged obliquely, a hydraulic rod (9) is fixedly installed in the middle of the top of the base (1), the piston rod of the hydraulic rod (9) is fixedly connected with a top plate (10), and the top of the top plate (10) is rotatably connected with a second roller (11); A bottom plate (13) is provided on one side of the base (1), an electric telescopic rod (14) is fixedly mounted at the middle of the top end of the bottom plate (13), a piston rod of the electric telescopic rod (14) is fixedly connected to a fixing seat (16), a rotating drum (18) is rotatably connected inside the fixing seat (16), a symmetrically distributed limiting plate (17) is fixedly connected inside the rotating drum (18), a gear ring (19) is fixedly connected to the outside of the rotating drum (18), a stepping motor (20) is fixedly mounted on one side of the fixing seat (16) close to the gear ring (19), a gear (21) is fixedly connected to the driving end of the stepping motor (20), and the gear (21) and the gear ring (19) are meshingly connected.

2. A wind turbine generator blade positioning detection tool as claimed in claim 1, characterized in that: A blade body (12) is arranged between the base (1) and the bottom plate (13), the connecting end of the blade body (12) is placed between the top ends of the first roller shaft (8) and the second roller shaft (11), and the tail end of the blade body (12) is inserted.

3. A wind turbine generator blade positioning detection tool as claimed in claim 1, characterized in that: The four corners of the bottom ends of the base (1) and the bottom plate (13) are rotatably connected with self-locking wheels (22).

4. A wind turbine generator blade positioning detection tool as claimed in claim 1, characterized in that: A second guide rod (23) is provided between the bottom end of the second roller (11) and the top end of the base (1), and a first guide rod (15) is provided between the four corners of the bottom end of the fixed seat (16) and the top end of the bottom plate (13).

5. A wind turbine generator blade positioning detection tool as claimed in claim 1, characterized in that: Symmetrically distributed reinforcing ribs (25) are fixedly connected between one side of the vertical plate (6) and the top of the movable seat (4).

6. A wind turbine generator blade positioning detection tool as claimed in claim 1, characterized in that: One end of the bidirectional screw rod (3) extends to one side of the fixed plate (2) and is fixedly connected to a turning handle (24).