Aligning and positioning tool for assembling three-phase asynchronous motor

By designing a three-phase asynchronous motor assembly alignment positioning tool including a fixing table, a mounting base, a bidirectional screw, a curved clamp, a square clamp and an adjustment mechanism, the problem of difficulty in ensuring the stability and firmness of the motor housing in the prior art is solved, and flexible adjustment and fixation are achieved, and assembly accuracy and convenience are improved.

CN222986771UActive Publication Date: 2025-06-17ZHEJIANG IDEAL MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202422106937.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-17
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing three-phase asynchronous motor assembly alignment positioning tooling is difficult to ensure the stability and firmness of motor housings of different models and shapes through the same fixture.

Method used

A three-phase asynchronous motor assembly alignment positioning tool including a fixing table, a mounting base, a bidirectional screw, a curved clamp, a square clamp and an adjustment mechanism is designed. By adjusting the fit of the plug, ball, slide rod and slot, flexible adjustment and fixing of the arc-shaped clamping plate and square clamping plate is achieved to ensure stable clamping of the motor housing. At the same time, the adjustment mechanism can adjust the installation angle of the motor.

Benefits of technology

The tooling can flexibly adjust the clamping method according to the shape and model of different motors, ensuring the stability and firmness of the motor housing, and improving the accuracy and convenience of the assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of three-phase asynchronous motors, and discloses a three-phase asynchronous motor assembling, aligning and positioning tool, which comprises a fixed table, the left side and the right side of the top of the fixed table are fixedly connected with mounting seats, and two-way screws are rotatably connected between the two adjacent mounting seats. The outer walls of the two-way screws are in threaded connection with moving seats, rotating rods are rotationally connected to the inner sides of the moving seats, the front ends and the rear ends of the rotating rods penetrate through the inner sides of the moving seats and are fixedly connected with arc-shaped clamping plates, and square clamping plates are fixedly connected to the right sides of the two arc-shaped clamping plates; and clamping grooves are formed in the adjacent sides of the two arc-shaped clamping plates. According to the utility model, the arc-shaped clamping plates and the square clamping plates are rotationally adjusted according to the actual shape of the motor shell, and the adjusting bolts are inwards rotated to unfold the sliding rods towards the two sides and insert the sliding rods into the clamping grooves, so that the arc-shaped clamping plates and the square clamping plates are fixed, and the application range of the clamp is widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of three - phase asynchronous motors, in particular to an assembling alignment and positioning tooling for a three - phase asynchronous motor. Background Technique

[0002] The three - phase asynchronous motor is a widely used electric motor. Its main principle is to generate a rotating torque by electromagnetic induction. Due to its advantages of simple structure, reliable operation, and high efficiency, it is widely used in multiple fields such as industrial production, mechanical equipment, and household appliances. At the same time, by adjusting the voltage and frequency parameters of the power supply, various control methods such as starting, speed regulation, and braking of the motor can be realized to meet the needs of different applications.

[0003] During the assembly process of a three - phase asynchronous motor, it is necessary to align the assembled parts through a positioning tooling to ensure that the key components of the stator and rotor of the motor can be accurately combined. The stator is usually first placed at the center position of the tooling, and the ends of its windings need to be flush and fastened to ensure that the motor can stably generate a magnetic field during operation.

[0004] The current alignment and positioning tooling ensures the accuracy and stability during the assembly process by clamping and fixing the outer wall of the motor housing. However, the models and shapes of three - phase asynchronous motors are different. When clamping and fixing motors with different shapes, it is difficult to ensure the stability and firmness of the motor housing with the same fixture. Therefore, an assembling alignment and positioning tooling for a three - phase asynchronous motor is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an assembling alignment and positioning tooling for a three - phase asynchronous motor, aiming to improve the problem that it is difficult to ensure the stability and firmness of the motor housing with the same fixture in the prior art.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A three-phase asynchronous motor assembly alignment and positioning tooling, including a fixed table, both the left and right sides of the top of the fixed table are fixedly connected with mounting seats, a bidirectional screw is rotatably connected between the two adjacent mounting seats, the outer walls of the bidirectional screws are both threadedly connected with moving seats, a rotating rod is rotatably connected inside the moving seats, the front and rear ends of the rotating rod both penetrate through the inside of the moving seats and are fixedly connected with arc-shaped clamping plates, square clamping plates are fixedly connected to the right sides of the two arc-shaped clamping plates, clamping grooves are opened on the adjacent sides of the two arc-shaped clamping plates, a connecting shell is fixedly connected to the right side of the moving seat, an adjusting bolt is threadedly connected to the right side of the connecting shell, the left end of the adjusting bolt penetrates through the right side of the connecting shell and is fixedly connected with a spherical ball, sliding rods are slidably connected to the front and rear sides of the connecting shell, the adjacent ends of the sliding rods both penetrate through the front and rear sides of the connecting shell and are fixedly connected with semi-circular plates, springs are fixedly connected to the outer walls of the two sliding rods, and an adjusting mechanism is arranged at the bottom of the fixed table, and the adjusting mechanism is used to adjust the installation angle of the motor.

[0007] As a further description of the above technical solution:

[0008] The adjusting mechanism includes a rotating shaft, the outer wall of the rotating shaft is rotatably connected to the front side of the fixed table, the outer wall of the rotating shaft is rotatably connected with a base, a sliding groove is opened on the right side of the base, a connecting piece one is slidably connected inside the sliding groove, a fixing block is fixedly connected to the right side of the base, telescopic rods are fixedly connected to the left and right sides of the fixing block, one ends of the two telescopic rods are fixedly connected to the adjacent sides of the connecting piece one, the front sides of the two connecting pieces one are rotatably connected with rotating plates, the middle parts of the two rotating plates are rotatably connected through a connecting shaft, the front sides of the two rotating plates are rotatably connected with connecting pieces two, and the front sides of the two connecting pieces two are slidably connected with inclined push plates.

[0009] As a further description of the above technical solution:

[0010] The right end of the bidirectional screw penetrates through the left side of the mounting seat and is fixedly connected with a turntable, and an anti-slip sleeve is fixedly connected to the outer wall of the turntable.

[0011] As a further description of the above technical solution:

[0012] Rubber strips are fixedly connected to the adjacent sides of multiple arc-shaped clamping plates, and wear-resistant pads are fixedly connected to the far sides of multiple square clamping plates.

[0013] As a further description of the above technical solution:

[0014] A placement rack is fixedly connected to the top of the fixed table, multiple rubber pads are fixedly connected to the top of the placement rack, and multiple limiting grooves are opened on the top of the fixed table.

[0015] As a further description of the above technical solution:

[0016] The rear side of the fixed table is processed into an inclined surface, and the front side of the inclined push plate is slidably connected to the rear side of the fixed table.

[0017] As a further description of the above technical solution:

[0018] Mounting plates are arranged around the fixed table, and adjacent sides of the mounting plates are fixedly connected to the outer periphery of the base.

[0019] As a further description of the above technical solution:

[0020] Screw holes are formed at the tops of multiple mounting plates, and bolts are threadedly connected inside the multiple screw holes.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, according to the actual shape of the motor housing, the arc-shaped clamping plate and the square clamping plate are rotationally adjusted. The adjusting bolt is rotated inward so that the spherical ball at the end is inserted between the semi-circular plates, driving the sliding rods on both sides to expand outwards, and the ends of the sliding rods are inserted into the clamping grooves to complete the fixing process of the arc-shaped clamping plate and the square clamping plate. Finally, the bidirectional screw rod is rotated to drive the arc-shaped clamping plate and the square clamping plate on the moving seat to clamp and fix the motor housing.

[0023] 2. In the utility model, by starting the telescopic rod to drive the connecting piece one to contract inward, the connecting piece two slides synchronously, so that the rotating plates gradually overlap and merge with each other. Then, the inclined push plate is pushed forward to slide, and the inclined push plate is inserted into the inclined surface at the rear side of the fixed table, driving the fixed table to lift upwards, realizing the angle adjustment of the motor housing on the fixed table. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a perspective view of a three-phase asynchronous motor assembly alignment and positioning tooling proposed by the utility model;

[0025] Figure 2 is a top view of a three-phase asynchronous motor assembly alignment and positioning tooling proposed by the utility model;

[0026] Figure 3 is a front view of a three-phase asynchronous motor assembly alignment and positioning tooling proposed by the utility model;

[0027] Figure 4 is an exploded view of a three-phase asynchronous motor assembly alignment and positioning tooling proposed by the utility model;

[0028] Figure 5This is a partial structural schematic diagram of an alignment and positioning tooling for assembling a three-phase asynchronous motor proposed by the present utility model.

[0029] Legend:

[0030] 1. Fixed table; 2. Adjusting mechanism; 201. Rotating shaft; 202. Base; 203. Fixed block; 204. Telescopic rod; 205. Connecting piece one; 206. Chute; 207. Rotating plate; 208. Connecting shaft; 209. Connecting piece two; 210. Inclined push plate; 3. Mounting seat; 4. Bidirectional screw; 5. Limiting groove; 6. Rotating rod; 7. Arc-shaped clamping plate; 8. Square clamping plate; 9. Card slot; 10. Connecting shell; 11. Adjusting bolt; 12. Sphere; 13. Slide bar; 14. Semi-circular plate; 15. Bolt; 16. Spring; 17. Turntable; 18. Anti-slip sleeve; 19. Anti-wear pad; 20. Rubber strip; 21. Placing rack; 22. Rubber pad; 23. Moving seat; 24. Mounting plate; 25. Screw hole. Specific implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figure 1 、 Figure 3 and Figure 4, an embodiment provided by the present utility model: a three-phase asynchronous motor assembly alignment and positioning tooling, including a fixed table 1. On the left and right sides of the top of the fixed table 1, mounting seats 3 are fixedly connected. Between the two adjacent mounting seats 3, a bidirectional screw 4 is rotatably connected. On the outer wall of the bidirectional screw 4, moving seats 23 are threadedly connected. Inside the moving seat 23, a rotating rod 6 is rotatably connected. The front and rear ends of the rotating rod 6 penetrate through the inside of the moving seat 23 and are fixedly connected with arc-shaped clamping plates 7. On the right side of the two arc-shaped clamping plates 7, square clamping plates 8 are fixedly connected. On the adjacent side of the two arc-shaped clamping plates 7, clamping grooves 9 are opened. On the right side of the moving seat 23, a connecting shell 10 is fixedly connected. On the right side of the connecting shell 10, an adjusting bolt 11 is threadedly connected. The left end of the adjusting bolt 11 penetrates through the right side of the connecting shell 10 and is fixedly connected with a spherical ball 12. On the front and rear sides of the connecting shell 10, sliding rods 13 are slidably connected. The adjacent ends of the sliding rods 13 penetrate through the front and rear sides of the connecting shell 10 and are fixedly connected with semi-circular plates 14. On the outer walls of the two sliding rods 13, springs 16 are fixedly connected. At the bottom of the fixed table 1, an adjusting mechanism 2 is provided, and the adjusting mechanism 2 is used to adjust the installation angle of the motor. The right end of the bidirectional screw 4 penetrates through the left side of the mounting seat 3 and is fixedly connected with a turntable 17. On the outer wall of the turntable 17, an anti-slip sleeve 18 is fixedly connected. On the adjacent side of the multiple arc-shaped clamping plates 7, rubber strips 20 are fixedly connected. On the far side of the multiple square clamping plates 8, wear-resistant pads 19 are fixedly connected. On the top of the fixed table 1, a placement rack 21 is fixedly connected. On the top of the placement rack 21, multiple rubber pads 22 are fixedly connected. On the top of the fixed table 1, multiple limiting grooves 5 are opened;

[0033] Specifically, multiple rubber pads 22 are fixedly installed on the top of the placement rack 21. The top of the rubber pad 22 is designed with an arc-shaped groove, which can be suitable for placing motors of different shapes and ensure the stability of the motor housing; then, according to the actual shape of the motor housing, the arc-shaped clamping plate 7 and the square clamping plate 8 are adjusted. The arc-shaped clamping plate 7 and the square clamping plate 8 are integrally designed. A clamping groove 9 is opened between the arc-shaped clamping plate 7 and the square clamping plate 8. When the adjusted arc-shaped clamping plate 7 and the square clamping plate 8 are kept balanced, the adjusting bolt 11 on the connecting shell 10 is rotated inward, so that the spherical ball 12 at the end of the adjusting bolt 11 is inserted between the semi-circular plates 14. Under the extrusion of the spherical ball 12, the two sliding rods 13 expand to both sides, and the ends of the sliding rods 13 are inserted into the clamping groove 9 to complete the fixing process of the arc-shaped clamping plate 7 and the square clamping plate 8; by rotating the turntable 17, the bidirectional screw 4 drives the moving seat 23 on the outer wall to slide inward through the limiting groove 5, and the motor housing is clamped and fixed by the arc-shaped clamping plate 7 and the square clamping plate 8, improving the practicability and convenience of the fixture.

[0034] Refer to Figure 1 , Figure 2 and Figure 5, the adjusting mechanism 2 includes a rotating shaft 201. The outer wall of the rotating shaft 201 is rotatably connected to the front side of the fixed platform 1. The outer wall of the rotating shaft 201 is rotatably connected with a base 202. A sliding groove 206 is formed on the right side of the base 202. A first connecting member 205 is slidably connected inside the sliding groove 206. A fixed block 203 is fixedly connected to the right side of the base 202. Telescopic rods 204 are fixedly connected to both the left and right sides of the fixed block 203. One end of each of the two telescopic rods 204 is fixedly connected to the adjacent side of the first connecting member 205. A rotating plate 207 is rotatably connected to the front side of each of the two first connecting members 205. The middle parts of the two rotating plates 207 are rotatably connected through a connecting shaft 208. A second connecting member 209 is rotatably connected to the front side of each of the two rotating plates 207. An inclined push plate 210 is slidably connected to the front side of each of the two second connecting members 209. The rear side of the fixed platform 1 is processed into an inclined surface, and the front side of the inclined push plate 210 is slidably connected to the rear side of the fixed platform 1;

[0035] Specifically, the fixed platform 1 and the base 202 are rotationally installed through the rotating shaft 201. At the same time, the rear side of the fixed platform 1 is processed into an inclined angle, and the inclined angle fits the outer wall of the inclined push plate 210; by starting the telescopic rod 204 to contract inward, the first connecting member 205 at the end of the telescopic rod 204 slides inward along the sliding groove 206. The model of the telescopic rod 204 is JC35W8; at the same time, a second connecting member 209 is slidably installed on the rear side of the inclined push plate 210. The first connecting member 205 and the second connecting member 209 are rotationally installed through the rotating plate 207. The rotating plates 207 cross each other and are fixed through the connecting shaft 208. At this time, when the first connecting member 205 slides inward, it drives the second connecting member 209 to slide synchronously, so that the rotating plates 207 gradually overlap and merge with each other; during the mutual rotation of the rotating plates 207, the inclined push plate 210 is pushed to slide forward, thereby driving the rear side of the fixed platform 1 to be lifted upward through the inclined push plate 210.

[0036] Refer to Figure 1 、 Figure 2 and Figure 5 , mounting plates 24 are arranged around the fixed platform 1. The adjacent sides of the mounting plates 24 are fixedly connected to the outer periphery of the base 202. Screw holes 25 are formed at the tops of the multiple mounting plates 24. Bolts 15 are threadedly connected inside the multiple screw holes 25;

[0037] Specifically, mounting plates 24 are fixedly installed around the outer wall of the base 202. Screw holes 25 corresponding to the diameter of the bolts 15 are formed at the tops of the mounting plates 24. Through the mutual connection of the bolts 15 and the screw holes 25, the entire positioning device is fixed to improve the stability of the device.

[0038] Working principle: First, when fixing the motor housing, place it on the tabletop of the placement rack 21. The multiple rubber pads 22 on the top of the placement rack 21 are suitable for placing motors of different shapes. Then, according to the actual shape of the motor housing, rotate and adjust the arc-shaped clamping plate 7 and the square clamping plate 8. When the adjusted arc-shaped clamping plate 7 and square clamping plate 8 are kept in balance, rotate the adjusting bolt 11 on the connecting shell 10 inward, so that the spherical ball 12 at the end of the adjusting bolt 11 is inserted between the semi-circular plates 14. Under the extrusion of the spherical ball 12, the sliding rods 13 on both sides expand to both sides, and the ends of the sliding rods 13 are inserted into the clamping grooves 9 to complete the fixing process of the arc-shaped clamping plate 7 and the square clamping plate 8; Rotate the turntable 17 to drive the moving seat 23 on the outer wall of the bidirectional screw rod 4 to slide inward, and clamp and fix the motor housing through the arc-shaped clamping plate 7 and the square clamping plate 8. At the same time, the rubber strips 20 and the anti-wear pads 19 on the arc-shaped clamping plate 7 and the square clamping plate 8 can greatly reduce the wear of the motor housing during clamping;

[0039] And when the motor housing is fixed, start the telescopic rod 204 to contract inward, so that the connecting piece one 205 at the end of the telescopic rod 204 slides inward along the chute 206. Through the inward sliding of the connecting piece one 205, drive the connecting piece two 209 to slide synchronously, so that the rotating plates 207 gradually overlap and merge with each other; During the mutual rotation of the rotating plates 207, push the inclined push plate 210 to slide forward. Through the inclined push plate 210 inserted into the inclined surface at the rear side of the fixed table 1, the rear side of the fixed table 1 is driven to lift upward, realizing the angle adjustment of the motor housing on the fixed table 1.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A three-phase asynchronous motor assembly alignment and positioning tool, comprising a fixing table (1), characterized in that: The left and right sides of the top of the fixed platform (1) are fixedly connected with mounting seats (3), the two mounting seats (3) are rotatably connected with bidirectional screw rods (4) between the two adjacent mounting seats (3), the outer walls of the bidirectional screw rods (4) are threadedly connected with a moving seat (23), the inner side of the moving seat (23) is rotatably connected with a rotating rod (6), the front and rear ends of the rotating rod (6) pass through the inner side of the moving seat (23) and are fixedly connected with an arc-shaped clamping plate (7), the right sides of the two arc-shaped clamping plates (7) are fixedly connected with a square clamping plate (8), the adjacent sides of the two arc-shaped clamping plates (7) are provided with a card slot (9), the right side of the moving seat (23) is fixedly connected with a square clamping plate (8), the adjacent sides of the two arc-shaped clamping plates (7) are provided with a card slot (9), and the right side of the moving seat (23) is fixedly connected with a square clamping plate (8). A connecting shell (10) is connected, and an adjusting bolt (11) is threadedly connected to the right side of the connecting shell (10), and the left end of the adjusting bolt (11) passes through the right side of the connecting shell (10) and is fixedly connected to a ball (12), and the front and rear sides of the connecting shell (10) are slidably connected to sliding rods (13), and the adjacent ends of the sliding rods (13) pass through the front and rear sides of the connecting shell (10) and are fixedly connected to a semicircular plate (14), and the outer walls of the two sliding rods (13) are fixedly connected to springs (16), and an adjusting mechanism (2) is provided at the bottom of the fixing platform (1), and the adjusting mechanism (2) is used to adjust the installation angle of the motor.

2. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 1, characterized in that: The adjusting mechanism (2) comprises a rotating shaft (201), the outer wall of the rotating shaft (201) is rotatably connected to the front side of the fixed platform (1), the outer wall of the rotating shaft (201) is rotatably connected to a base (202), a sliding groove (206) is provided on the right side of the base (202), the interior of the sliding groove (206) is slidably connected to a connecting piece (205), the right side of the base (202) is fixedly connected to a fixing block (203), and the left and right sides of the fixing block (203) are fixedly connected A telescopic rod (204) is provided, one end of each of the two telescopic rods (204) is fixedly connected to an adjacent side of a connecting member 1 (205), the front sides of each of the two connecting members 1 (205) are rotatably connected to a rotating plate (207), the middle parts of each of the two rotating plates (207) are rotatably connected via a connecting shaft (208), the front sides of each of the two rotating plates (207) are rotatably connected to a connecting member 2 (209), and the front sides of each of the two connecting members 2 (209) are slidably connected to an inclined push plate (210).

3. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 1, characterized in that: The right end of the bidirectional screw (4) passes through the left side of the mounting seat (3) and is fixedly connected to a rotating disk (17), and the outer wall of the rotating disk (17) is fixedly connected to an anti-slip sleeve (18).

4. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 1, characterized in that: The adjacent sides of the plurality of arc-shaped clamping plates (7) are all fixedly connected with a rubber strip (20), and the distant sides of the plurality of square clamping plates (8) are all fixedly connected with an anti-wear pad (19).

5. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 1, characterized in that: The top of the fixed platform (1) is fixedly connected to a placement rack (21), the top of the placement rack (21) is fixedly connected to a plurality of rubber pads (22), and the top of the fixed platform (1) is provided with a plurality of limit grooves (5).

6. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 2, characterized in that: The rear side of the fixed platform (1) is beveled, and the front side of the inclined push plate (210) is slidably connected to the rear side of the fixed platform (1).

7. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 2, characterized in that: The fixing platform (1) is provided with mounting plates (24) on all four sides, and adjacent sides of the mounting plates (24) are fixedly connected to the outer walls of the base (202) on all four sides.

8. The three-phase asynchronous motor assembly alignment and positioning tool according to claim 7, characterized in that: The tops of the plurality of mounting plates (24) are each provided with a screw hole (25), and the interiors of the plurality of screw holes (25) are each threadedly connected with a bolt (15).