Vertical wood chipper with gearbox
By introducing a gearbox and a three-point suspension system into the vertical wood crusher, the problems of power loss and movement difficulty of traditional wood crushers are solved. Through the use of the moving knife and the fixed knife, the improvement of the wood crushing effect is ensured, achieving more efficient power transmission and convenient maintenance.
Patent Information
- Application Number
- CN202422149464.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Traditional vertical wood crushers have problems such as large power loss, difficulty in movement and positioning, difficulty in maintenance and unstable wood crushing effect.
A vertical wood crusher with a gearbox is designed, which uses a gearbox to adjust the power speed and torque, and combines a three-point suspension system to facilitate movement. The combination of the moving knife and the fixed knife and the design of the fixed knife adjustment seat ensures the sufficient breaking of the wood.
It improves the efficiency and stability of power transmission, simplifies the movement and maintenance of wood crushers, and ensures the improvement of wood crushing quality.
Smart Images
Figure CN222987176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wood shredders, in particular to a vertical wood shredder with a gearbox. Background Art
[0002] Traditional vertical wood shredders have some deficiencies in actual applications. Among them, many vertical wood shredders adopt a direct connection power transmission method, which leads to large power losses and reduces the overall working efficiency. Some wood shredders do not have convenient suspension and transportation mechanisms, making it difficult to move and position the machine, increasing the labor intensity of operators. The complex structure and non-detachable design increase the difficulty of maintenance and upkeep, thereby increasing the maintenance cost. Due to the lack of an effective moving knife and fixed knife adjustment mechanism, traditional wood shredders are difficult to ensure a stable wood shredding effect, and may produce wood chips that are too large or too small, affecting subsequent processing or treatment. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a vertical wood shredder with a gearbox to solve the problems in the background art.
[0004] In view of this, the utility model provides a vertical wood shredder with a gearbox, including a machine cover. One side of the top of the machine cover is fixedly installed with a gearbox, and the input end of the gearbox is provided with a PTO shaft. The other side of the top of the machine cover is fixedly installed with a lower cutter head housing. A cutter head shaft located inside the lower cutter head housing is rotatably connected to the machine cover. A fixed knife adjustment seat is fixedly connected to the cutter head shaft, and a moving knife is fixedly installed on the fixed knife adjustment seat. The gearbox and the rotating shaft inside the lower cutter head housing are belt-driven. One side of the machine cover is fixedly connected with a three-point suspension for connecting a tractor.
[0005] Preferably: The output end of the gearbox is fixedly connected with a driving wheel. The shaft side wall of the cutter head shaft is fixedly connected with a driven wheel, and a belt is installed between the driven wheel and the driving wheel.
[0006] Preferably: The top of the lower cutter head housing is fixedly connected with an upper cutter head housing, and a fixed knife for shredding wood in cooperation with the moving knife is fixedly connected inside the upper cutter head housing.
[0007] Preferably: The output end of the lower cutter head housing is fixedly connected with a discharge hopper, and the end of the discharge hopper is installed with a discharge port adjustment plate through a damping shaft.
[0008] Preferably: The two sides of the top of the machine cover are fixedly connected with lifting chains, and the other ends of the lifting chains are fixedly connected to the three-point suspension.
[0009] Preferably, a lower suspension pin and an upper suspension pin are fixedly installed on the upper part of the three-point suspension, and the three-point suspension is installed at one end of the engine hood through the lower suspension pin. The upper suspension pin is used to connect with a tractor.
[0010] Preferably, a feed hopper is fixedly connected to the top of the upper housing of the cutter head.
[0011] As can be seen from the above technical solutions, the embodiments of the present utility model have the following advantages:
[0012] 1. For the vertical wood chipper with a gearbox of the present utility model, through the setting of the gearbox, the rotational speed and torque of the input power can be effectively adjusted, thereby improving the efficiency and stability of power transmission. And with the setting of the three-point suspension system, the wood chipper can be conveniently connected to traction equipment such as tractors, improving the mobility and operation convenience.
[0013] 2. For the vertical wood chipper with a gearbox of the present utility model, the cooperation between the moving knives and the fixed knives, as well as the design of the fixed knife adjusting seat, enable the wood chipper to more flexibly adapt to different types of wood and ensure that the wood is fully broken, improving the wood chipping quality. Through reasonable structural design and component layout, the maintenance process is simplified and the maintenance cost is reduced.
[0014] These characteristics and advantages of the present utility model will be detailedly disclosed in the following specific embodiments and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The following further describes the present utility model with reference to the drawings:
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic structural diagram of the present utility model after the feed hopper is disassembled;
[0018] Figure 3 is the present utility model Figure 2 structural diagram from the bottom view perspective.
[0019] Description of the reference numerals: 1, discharge port adjusting plate; 2, discharge hopper; 3, lower housing of the cutter head; 4, lifting chain; 5, engine hood; 6, lower suspension pin; 7, three-point suspension; 8, upper suspension pin; 9, gearbox; 10, upper housing of the cutter head; 11, feed hopper; 12, fixed knife adjusting seat; 13, cutter head shaft; 14, fixed knife; 15, moving knife; 16, driven wheel; 17, driving wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The technical solutions of the embodiments of the present utility model will be explained and described below in conjunction with the accompanying drawings of the embodiments of the present utility model. However, the following embodiments are only the preferred embodiments of the present utility model and not all of them. Based on the embodiments in the implementation manners, other embodiments obtained by those skilled in the art without creative efforts all fall within the protection scope of the present utility model.
[0021] The following specifically describes an upright wood chipper with a gearbox according to an embodiment of the present utility model in conjunction with the accompanying drawings.
[0022] Embodiment
[0023] For ease of understanding, please refer to Figures 1 to 3 , an embodiment of an upright wood chipper with a gearbox provided by the present utility model, including a machine cover 5. One side of the top of the machine cover 5 is fixedly installed with a gearbox 9, and a PTO shaft is arranged at the input end of the gearbox 9. The other side of the top of the machine cover 5 is fixedly installed with a cutter head lower housing 3. A cutter head shaft 13 is rotatably connected to the machine cover 5 inside the cutter head lower housing 3. A fixed cutter adjustment seat 12 is fixedly connected to the cutter head shaft 13, and a moving cutter 15 is fixedly installed on the fixed cutter adjustment seat 12. The gearbox 9 and the rotating shaft inside the cutter head lower housing 3 are driven by a belt. One side of the machine cover 5 is fixedly connected with a three-point hitch 7 for connecting to a tractor.
[0024] It should be noted that a gearbox 9 is fixedly installed on one side of the top of the machine cover 5, and the input end of the gearbox 9 is connected through a PTO shaft to receive power from an external power source such as a tractor. The other side of the top of the machine cover 5 is fixedly installed with a cutter head lower housing 3, and a cutter head shaft 13 is installed inside it in a rotatable connection manner. A fixed cutter adjustment seat 12 is fixedly connected to the cutter head shaft 13, and a moving cutter 15 is installed on the fixed cutter adjustment seat 12. A driving wheel 17 is fixedly connected to the output end of the gearbox 9, and a driven wheel 16 is fixedly connected to the shaft side wall of the cutter head shaft 13. Power is transmitted between the driving wheel 17 and the driven wheel 16 through a belt, thereby transmitting the rotational power of the gearbox 9 to the cutter head shaft 13. One side of the machine cover 5 is fixedly connected with a three-point hitch 7, and the three-point hitch 7 is used to connect the wood chipper to a traction device such as a tractor.
[0025] In an alternative embodiment: a driving wheel 17 is fixedly connected to the output end of the gearbox 9, a driven wheel 16 is fixedly connected to the shaft side wall of the cutter head shaft 13, and a belt is installed between the driven wheel 16 and the driving wheel 17.
[0026] It should be noted that a driving wheel 17 is fixedly connected to the output end of the gearbox 9, and a driven wheel 16 is fixedly connected to the shaft side wall of the cutter head shaft 13. The driving wheel 17 and the driven wheel 16 are connected by a belt, thereby realizing effective power transmission.
[0027] In an alternative embodiment: A cutter head upper housing 10 is fixedly connected to the top of the cutter head lower housing 3, and a stationary knife 14 for shredding wood in cooperation with the moving knife 15 is fixedly connected to the inner side of the cutter head upper housing 10.
[0028] It should be noted that a cutter head upper housing 10 is fixedly connected to the top of the cutter head lower housing 3, and a stationary knife 14 is fixedly connected to the inner side of the cutter head upper housing 10. When used in cooperation with the moving knife 15, it can effectively crush wood and improve the wood shredding effect.
[0029] In an alternative embodiment: A discharge hopper 2 is fixedly connected to the output end of the cutter head lower housing 3, and a discharge port adjusting plate 1 is installed at the end of the discharge hopper 2 through a damping shaft.
[0030] It should be noted that a discharge hopper 2 is fixedly connected to the output end of the cutter head lower housing 3, and a discharge port adjusting plate 1 is installed at the end of the discharge hopper 2 through a damping shaft. The size of the discharge port can be adjusted as needed to facilitate the collection of shredded wood.
[0031] In an alternative embodiment: Lifting chains 4 are fixedly connected to both sides of the top of the machine cover 5, and the other ends of the lifting chains 4 are fixedly connected to the three-point hitch 7.
[0032] It should be noted that lifting chains 4 are fixedly connected to both sides of the top of the machine cover 5, and the other ends of the lifting chains 4 are fixedly connected to the three-point hitch 7. In this way, the wood shredder can be easily moved by a crane or other lifting equipment, facilitating handling and transportation.
[0033] In an alternative embodiment: A lower suspension pin 6 and an upper suspension pin 8 are fixedly installed on the three-point hitch 7. The three-point hitch 7 is installed at one end of the machine cover 5 through the lower suspension pin 6, and the upper suspension pin 8 is used to connect to a tractor.
[0034] It should be noted that a lower suspension pin 6 and an upper suspension pin 8 are fixedly installed on the three-point hitch 7. The lower suspension pin 6 is used to install at one end of the machine cover 5, while the upper suspension pin 8 is used to connect to a traction device such as a tractor to achieve traction movement.
[0035] In an alternative embodiment: A feed hopper 11 is fixedly connected to the top of the cutter head upper housing 10.
[0036] It should be noted that a feed hopper 11 is fixedly connected to the top of the cutter head upper housing 10. In this way, the wood to be shredded can be conveniently fed into the wood shredder, facilitating feeding.
[0037] Among them, the transmission 9 and the stationary knife adjusting seat 12 are well-known components and will not be elaborated here.
[0038] Working principle: Startup preparation, connect the wood chipper to the tractor through the three-point hitch system. The tractor provides power and transmits the power to the input end of the gearbox 9 through the PTO shaft. After the power is adjusted to the appropriate speed and torque by the gearbox 9, the driving wheel 17 is driven to rotate from the output end of the gearbox. The driving wheel 17 drives the driven wheel 16 to rotate through the belt, and then the cutter head shaft 13 starts to rotate. When the cutter head shaft 13 rotates, the moving knives 15 fixed on it also rotate at high speed. The wood to be broken enters the interior of the wood chipper from the feed hopper 11 and is cut into pieces by the cooperation of the rotating moving knives 15 and the fixed knives 14. The pieces are discharged from the bottom of the lower housing 3 of the cutter head and enter the discharge hopper 2. The broken wood pieces are discharged from the discharge hopper 2. The discharge port adjusting plate 1 can adjust the opening and closing angle manually or mechanically to control the discharge speed and the size of the broken wood. Through the lifting chain 4 and the lower suspension pin 6 and the upper suspension pin 8 on the three-point hitch 7, the wood chipper can be easily moved from one place to another. The fixed knife adjusting seat 12 allows the user to adjust the position of the moving knife according to needs to change the cutting effect.
[0039] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.
Claims
1. A vertical wood chipper with a gearbox, characterized in that: The invention comprises a hood (5), a gearbox (9) is fixedly mounted on one side of the top of the hood (5), and a PTO shaft is arranged at the input end of the gearbox (9), a cutter head lower cover (3) is fixedly mounted on the other side of the top of the hood (5), a cutter head shaft (13) located inside the cutter head lower cover (3) is rotatably connected to the hood (5), a fixed blade adjustment seat (12) is fixedly connected to the cutter head shaft (13), and a movable blade (15) is fixedly mounted on the fixed blade adjustment seat (12), the gearbox (9) and the rotating shaft inside the cutter head lower cover (3) are driven by a belt, and a three-point suspension (7) for connecting to a tractor is fixedly connected to one side of the hood (5).
2. A vertical wood chipper with a gearbox according to claim 1, characterized in that: The output end of the gearbox (9) is fixedly connected to a driving wheel (17), the side wall of the cutter shaft (13) is fixedly connected to a driven wheel (16), and a belt is installed between the driven wheel (16) and the driving wheel (17).
3. A vertical wood chipper with a gearbox according to claim 1, characterized in that: The top of the cutter disc lower cover (3) is fixedly connected to the cutter disc upper cover (10), and the inner side of the cutter disc upper cover (10) is fixedly connected to a fixed knife (14) for cutting wood in combination with the movable knife (15).
4. A vertical wood chipper with a gearbox according to claim 1, characterized in that: The output end of the cutter disc lower cover (3) is fixedly connected to a discharge hopper (2), and a discharge port adjustment plate (1) is installed at the end of the discharge hopper (2) via a damping shaft.
5. A vertical wood chipper with a gearbox according to claim 1, characterized in that: Lifting chains (4) are fixedly connected to both sides of the top of the hood (5), and the other ends of the lifting chains (4) are fixedly connected to the three-point suspension (7).
6. A vertical wood chipper with a gearbox according to claim 1, characterized in that: A lower suspension pin (6) and an upper suspension pin (8) are fixedly mounted on the upper portion of the three-point suspension (7), and the three-point suspension (7) is mounted on one end of the hood (5) via the lower suspension pin (6), and the upper suspension pin (8) is used to be connected to a tractor.
7. A vertical wood chipper with a gearbox according to claim 3, characterized in that: A feed hopper (11) is fixedly connected to the top of the cutter disc upper cover (10).