Precise size setting machine for PVC (polyvinyl chloride) pipe

By designing a PVC pipe size precision machine including the first water pipe, spray port and flux valve, the problem of inaccurate dimensional control in traditional PVC pipe production is solved, the stability and efficiency of the cooling and shaping process are achieved, and the production efficiency and product quality are improved.

CN222987392UActive Publication Date: 2025-06-17SHANDONG CHUNTONG PLASTIC CO LTD
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Patent Information

Application Number
CN202422162121.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The traditional PVC pipe production method is not accurate enough in dimensional control, resulting in low production efficiency and unstable product quality, and lack of equipment to accurately control water flow, affecting the cooling and shaping effect.

Method used

A PVC pipe size precision machine is designed. Through the design of the first water pipe and spray port, the water flow is converted into a uniform spray. The flux valve is used to accurately control the water flow size and pressure. Combined with the infrared ranging module and the intelligent control system, the stability and consistency of the cooling and shaping process are achieved.

Benefits of technology

It improves the production efficiency and shaping quality of PVC pipes, ensures the consistency of product size and efficient utilization of water resources, and enhances the flexibility of equipment and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222987392U_ABST
Patent Text Reader

Abstract

The utility model discloses a PVC (polyvinyl chloride) pipe size accurate setting machine which comprises a main body, a first water pipe is arranged inside the main body, a spray nozzle penetrates through the outer ring of the first water pipe, the spray nozzle penetrates through the inner ring of the main body, a second water pipe penetrates through the outer ring of the first water pipe, and a magnetic flux valve is arranged on the outer ring of the second water pipe. Through the design of the first water pipe and the spray nozzle, the equipment can convert water flow into uniform spray, the PVC pipe is effectively cooled and shaped, the production efficiency is improved, the arrangement of the magnetic flux valve allows a user to accurately control the size and pressure of the water flow, the stability and consistency of the cooling and shaping process are ensured, the spray nozzle penetrates through the inner ring of the main body, and the cooling effect is improved. According to the device, spraying can be ensured to uniformly cover the surface of the PVC pipe, the cooling efficiency and the shaping quality are improved, a first water pipe and a second water pipe are matched for use, a plurality of water flow channels are provided, different water flow requirements and adjustment can be met, the flexibility of the device is improved, and a controller, a display screen and buttons are matched for use.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC pipe production, and specifically relates to a PVC pipe size precise shaping machine. Background Art

[0002] PVC (polyvinyl chloride) is a widely used plastic material with good chemical corrosion resistance, abrasion resistance and cost-effectiveness. However, in the production process of PVC pipes, the size needs to be precisely controlled to ensure its compatibility and performance in various applications. The production process of PVC pipes requires precise control of the pipe size to meet the standards and requirements of different application scenarios. Deviations in size may lead to installation problems or performance degradation. Traditional PVC pipe production methods may rely on manual operations or simple mechanical devices, which may not be precise enough in size control, resulting in low production efficiency and unstable product quality.

[0003] The absence of a magnetic flow valve means that the size and speed of the water flow cannot be precisely controlled, which may lead to uneven spraying, affecting the cooling and shaping effect of PVC pipes. The inability to adjust the water flow may cause waste of water resources because more water may be required to achieve the same cooling effect, thus reducing the efficiency of the shaping process. Due to the imprecise control of the water flow, the cooling and shaping quality of PVC pipes may be affected, resulting in inconsistent product sizes and affecting product quality. Content of the Utility Model

[0004] The purpose of the utility model is to provide a PVC pipe size precise shaping machine. Through the design of the first water pipe and the spray nozzles, the device can convert the water flow into uniform spraying, effectively cooling and shaping the PVC pipes, improving production efficiency. The setting of the magnetic flux valve allows users to precisely control the size and pressure of the water flow, ensuring the stability and consistency of the cooling and shaping process. The spray nozzles penetrate the inner ring of the main body, ensuring that the spraying can evenly cover the surface of the PVC pipes, improving the cooling efficiency and shaping quality. The combined use of the first water pipe and the second water pipe provides multiple water flow channels, which can meet different water flow requirements and adjustments, increasing the flexibility of the device. The combined use of the controller, display screen and buttons realizes the intelligent control of the device, facilitating user monitoring and operation, and improving the convenience and accuracy of operation.

[0005] To achieve the above purpose, a PVC pipe size precise shaping machine is provided, including: a main body, a first water pipe is arranged inside the main body, spray nozzles penetrate through the outer ring of the first water pipe, and the spray nozzles penetrate through the inner ring of the main body. A second water pipe penetrates through the outer ring of the first water pipe, and a magnetic flux valve is arranged on the outer ring of the second water pipe;

[0006] The second water pipe is penetrated by a fourth water pipe. The outer circle of the fourth water pipe is penetrated by a third water pipe, and the third water pipe penetrates the outer circle of the main body. The third water pipe is penetrated by a fifth water pipe.

[0007] According to the described PVC pipe size precise shaping machine, an infrared ranging module penetrates the inner circle of the main body, and a water drainage groove is arranged in the inner circle of the main body.

[0008] According to the described PVC pipe size precise shaping machine, support legs are fixedly connected to the outer circle of the main body, and a controller is fixedly connected to the outer circle of the main body.

[0009] According to the described PVC pipe size precise shaping machine, a display screen is fixedly connected to the front side of the controller, and buttons are arranged at the bottom end of the display screen.

[0010] According to the described PVC pipe size precise shaping machine, the number of spray nozzles is several, and the spray nozzles cooperate with the first water pipe.

[0011] According to the described PVC pipe size precise shaping machine, the number of the first water pipes and the fourth water pipes is several. The magnetic flux valve cooperates with the second water pipe, and the second water pipe cooperates with the first water pipe and the fourth water pipe.

[0012] According to the described PVC pipe size precise shaping machine, the number of the support legs is four, and the controller cooperates with the buttons, the display screen, the infrared ranging module, and the magnetic flux valve.

[0013] According to the described PVC pipe size precise shaping machine, a support column is fixedly connected to the inner circle of the main body, a rotating shaft is rotatably connected to the outer circle of the support column, and a slot is arranged on the outer circle of the rotating shaft. Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. The present utility model is provided with the first water pipe, the spray nozzles, the second water pipe and the magnetic flux valve. Through the design of the first water pipe and the spray nozzles, the device can convert water flow into uniform spray, effectively cool and shape the PVC pipe, improve production efficiency. The setting of the magnetic flux valve allows users to precisely control the size and pressure of the water flow, ensuring the stability and consistency of the cooling and shaping process. The spray nozzles penetrate the inner circle of the main body to ensure that the spray can evenly cover the surface of the PVC pipe, improving the cooling efficiency and shaping quality. The combined use of the first water pipe and the second water pipe provides multiple water flow channels, which can meet different water flow requirements and adjustments, increasing the flexibility of the device. The combined use of the controller, the display screen and the buttons realizes the intelligent control of the device, facilitating users to monitor and operate, and improving the convenience and accuracy of operation.

[0015] 2. The utility model is provided with a fourth water pipe, a third water pipe and a fifth water pipe, and the design of passing the second water pipe through the fourth water pipe allows for multi-stage control in the water flow system, enabling the water flow to be adjusted at different stages, thereby more precisely controlling the distribution of the water flow. The outer circle of the fourth water pipe passes through the third water pipe. Such a design helps to spread the water flow from the central area to the outside, enabling the water flow to be more evenly distributed to each part of the PVC pipe, improving the cooling and shaping effects. The third water pipe passes through the outer circle of the main body, enabling the water flow to be guided to the outside of the device, providing additional cooling effect for the PVC pipe, which is particularly important when rapid cooling or special shaping processes are required.

[0016] Additional aspects and advantages of the utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the utility model. Brief Description of the Drawings

[0017] The following further describes the utility model in conjunction with the drawings and embodiments;

[0018] Figure 1 is a three-dimensional view of a PVC pipe size precise shaping machine of the utility model;

[0019] Figure 2 is a front view of a PVC pipe size precise shaping machine of the utility model;

[0020] Figure 3 is a sectional three-dimensional view of a PVC pipe size precise shaping machine of the utility model;

[0021] Figure 4 For the utility model Figure 3 is an enlarged view of the structure at A in;

[0022] Figure 5 For the utility model Figure 3 is an enlarged view of the structure at B in.

[0023] In the figure: 1, main body; 2, controller; 3, display screen; 4, button; 5, support leg; 6, drainage groove; 7, support column; 8, rotating shaft; 9, slot; 10, infrared ranging module; 11, first water pipe; 12, spray port; 13, second water pipe; 14, magnetic flux valve; 15, third water pipe; 16, fourth water pipe; 17, fifth water pipe. Detailed Description of the Specific Embodiment

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-5 , the present utility model provides a technical solution: a PVC pipe size precise shaping machine, including: a main body 1, inside which there is a first water pipe 11, whose function is to serve as a water flow channel to ensure smooth water flow through the device. The outer circle of the first water pipe 11 is penetrated by a spray port 12, whose function is to convert the water flow into spray to meet the cooling requirements of the PVC pipe. The spray port 12 penetrates the inner circle of the main body 1, whose function is to ensure that the spray can be evenly distributed inside the main body 1. The outer circle of the first water pipe 11 is penetrated by a second water pipe 13, whose function is to serve as another water flow channel for adjusting the water flow or distributing it to other parts. The outer circle of the second water pipe 13 is provided with a magnetic flux valve 14, whose function is to control the opening and closing of the water flow to adjust the size of the water flow. The second water pipe 13 is penetrated by a fourth water pipe 16, whose function is to serve as an auxiliary water flow channel for shunting or boosting pressure. The outer circle of the fourth water pipe 16 is penetrated by a third water pipe 15, and the third water pipe 15 penetrates the outer circle of the main body 1, whose function is to guide the water flow to the outside of the main body 1 for external spraying or cooling. The third water pipe 15 is penetrated by a fifth water pipe 17 for supplying water to the first water pipe 11.

[0026] The inner circle of the main body 1 is penetrated by an infrared ranging module 10, whose function is to measure the dimensional deviation of the PVC pipe through infrared technology to achieve precise control. A water drainage groove 6 is arranged on the inner circle of the main body 1, whose function is to collect and drain excess water to prevent water accumulation inside the device. The outer circle of the main body 1 is fixedly connected with support legs 5, whose function is to provide stable support to ensure the stability of the device during use. The outer circle of the main body 1 is fixedly connected with a controller 2, whose function is to control the operation of the entire device, including water flow, spraying, etc. A display screen 3 is fixedly connected to the front side of the controller 2, whose function is to display the working status and parameters of the device, facilitating user monitoring and operation. Buttons 4 are arranged at the bottom end of the display screen 3, whose function is to provide a user interface for manually controlling the device or inputting instructions. The number of spray nozzles 12 is several, whose function is to increase the spray coverage area and improve the spraying efficiency. The spray nozzles 12 cooperate with the first water pipe 11, whose function is to ensure that water flow can form a uniform spray through the spray nozzles. The number of the first water pipes 11 and the fourth water pipes 16 is several, whose function is to provide multiple water flow channels to meet different water flow requirements. The magnetic flux valve 14 cooperates with the second water pipe 13, whose function is to regulate the water flow in the second water pipe 13 by controlling the magnetic flux valve. The second water pipe 13 cooperates with the first water pipe 11 and the fourth water pipe 16, whose function is to achieve the distribution and regulation of water flow between different water pipes. The number of support legs 5 is four, whose function is to provide uniform support to ensure the stability of the device. The controller 2 cooperates with the buttons 4, the display screen 3, the infrared ranging module 10, and the magnetic flux valve 14, whose function is to achieve the intelligent control and operation of the device. A support column 7 is fixedly connected to the inner circle of the main body 1, whose function is to provide additional support and enhance the stability of the device. A rotating shaft 8 is rotatably connected to the outer circle of the support column 7, whose function is to allow the support column 7 to rotate to adapt to different use angles. A slot 9 is opened on the outer circle of the rotating shaft 8, whose function is to reduce weight or provide a certain specific mechanical function.

[0027] Working principle: First, turn on the controller 2 to start the device. Use the display screen 3 to view the working status and parameters of the device to ensure everything is normal. Adjust the water flow of the second water pipe 13 through the magnetic flux valve 14 to control the size and pressure of the water flow, and ensure that the water flow channels of the first water pipe 11 and the fourth water pipe 16 are unobstructed. The spray nozzle 12 converts the water flow into spray. Use the infrared ranging module 10 to measure the size of the PVC pipe to ensure accurate measurement. Press the button 4 to start the device and begin the shaping process of the PVC pipe. The spray nozzle 12 evenly sprays the water flow on the PVC pipe for cooling and shaping. The cooling water enters the main body 1 through the fifth water pipe 17, passes through the third water pipe 15 into the fourth water pipe 16, finally enters the second water pipe 13, and the magnetic flux valve 14 controls the water flow size to precisely control the cooling degree, and the spray nozzle 12 cools the PVC. At the same time, the infrared ranging module 10 in the main body 1 monitors the cooling situation and feeds it back to the display screen in real time. The water condensed from the water mist is discharged through the water drainage groove 6 provided at the bottom of the inner ring of the main body 1. The PVC pipe moves by rolling cooperation with the rotating shaft, and at the same time, the moving status is fed back on the display screen.

[0028] The above has described the embodiments of the present utility model in detail with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art to which it pertains, various changes can be made without departing from the gist of the present utility model.

Claims

1. A PVC pipe size precision shaping machine, comprising: The main body (1) is characterized in that: a first water pipe (11) is arranged inside the main body (1), a spray port (12) is penetrated through the outer circle of the first water pipe (11), and the spray port (12) penetrates the inner circle of the main body (1), a second water pipe (13) is penetrated through the outer circle of the first water pipe (11), and a magnetic flux valve (14) is arranged on the outer circle of the second water pipe (13); The second water pipe (13) penetrates a fourth water pipe (16), the outer circle of the fourth water pipe (16) penetrates a third water pipe (15), and the third water pipe (15) penetrates the outer circle of the main body (1), and the third water pipe (15) penetrates a fifth water pipe (17).

2. A PVC pipe size precision shaping machine as claimed in claim 1, characterized in that: An infrared distance measuring module (10) penetrates the inner circle of the main body (1), and a hydrophobic groove (6) is provided in the inner circle of the main body (1).

3. A PVC pipe size precision shaping machine as claimed in claim 1, characterized in that: The outer ring of the main body (1) is fixedly connected to a support leg (5), and the outer ring of the main body (1) is fixedly connected to a controller (2).

4. A PVC pipe size precision shaping machine as claimed in claim 3, characterized in that: A display screen (3) is fixedly connected to the front side of the controller (2), and a button (4) is arranged at the bottom end of the display screen (3).

5. A PVC pipe size precision shaping machine as claimed in claim 1, characterized in that: The number of the spray ports (12) is several, and the spray ports (12) match the first water pipe (11).

6. A PVC pipe size precision shaping machine as claimed in claim 1, characterized in that: The number of the first water pipe (11) and the fourth water pipe (16) is several, the magnetic flux valve (14) cooperates with the second water pipe (13), and the second water pipe (13) cooperates with the first water pipe (11) and the fourth water pipe (16).

7. A PVC pipe size precision shaping machine as claimed in claim 3, characterized in that: The number of the supporting legs (5) is four, and the controller (2) cooperates with the button (4), the display screen (3), the infrared distance measuring module (10), and the magnetic flux valve (14).

8. A PVC pipe size precision shaping machine as claimed in claim 1, characterized in that: The inner ring of the main body (1) is fixedly connected to a support column (7), the outer ring of the support column (7) is rotatably connected to a rotating shaft (8), and the outer ring of the rotating shaft (8) is provided with a slot (9).