Motorcycle battery sponge assembling mechanism

Abstract

The utility model relates to a motorcycle battery sponge assembling mechanism, in particular to the technical field of battery production equipment. The sponge assembling device comprises a conveying mechanism used for conveying sponges, a placing plate used for temporarily placing the sponges, a carrying mechanism used for carrying the sponges to the placing plate from the conveying mechanism, and an assembling assembly used for assembling the sponges on the placing plate to a motorcycle battery. The placing plate is used for placing sponge sheets, the horizontal moving assembly is used for controlling the placing plate to horizontally move to the position below the assembling assembly, the lifting mechanism is used for controlling the assembling assembly to move up and down, the sponge sheets are conveyed through the vibration disc and carried into the placing plate through the carrying mechanism to be temporarily placed, and the horizontal moving mechanism controls the placing plate to horizontally move to the position below the assembling assembly. And then the sponge pieces are assembled into the batteries through the assembling assembly, manual assembling is replaced, the labor intensity of workers is greatly reduced, five sets of third air cylinders are arranged in the assembling assembly, assembling of five sets of battery sponge pieces can be achieved at a time, and the working efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of battery production equipment, and particularly to a sponge assembly mechanism for motorcycle batteries. Background Art

[0002] In the production process of motorcycle batteries, it is necessary to insert sponge sheets of the batteries onto the spines of the batteries. Traditional sponge assembly for motorcycle batteries mostly relies on manual operation, which is not only inefficient but also labor-intensive for workers. Content of the Utility Model

[0003] (1) Technical Solution

[0004] To solve the above technical problems, the utility model provides a sponge assembly mechanism for motorcycle batteries, which includes a conveying mechanism for conveying sponges, a placing plate for temporarily placing sponges, a handling mechanism for transporting sponges from the conveying mechanism to the placing plate, an assembly component for assembling the sponges on the placing plate onto the motorcycle batteries, a translation component for controlling the horizontal movement of the placing plate to below the assembly component, and a lifting mechanism for controlling the up and down movement of the assembly component. The translation component and the lifting mechanism are installed on a bracket.

[0005] Preferably, the conveying mechanism includes a vibrating bowl and a vibrating bowl mounting bracket for mounting the vibrating bowl, and the handling mechanism is arranged directly above the discharge channel of the vibrating bowl.

[0006] Preferably, a row of temporary placement holes for placing sponges are symmetrically arranged on both side edges of the placing plate, and there are 5 equally spaced temporary placement holes in each row on the placing plate.

[0007] Preferably, the number of the conveying mechanisms is two and they are respectively arranged on both sides of the placing plate.

[0008] Preferably, the handling mechanism includes a first air cylinder, a connecting frame, a second air cylinder, and a handling needle. One end of the piston rod of the first air cylinder faces the placing plate and is connected with the connecting frame. The second air cylinder is installed on the connecting frame, and the piston rod of the second air cylinder is arranged downward and is connected with the handling needle at the lower end.

[0009] Preferably, the translation component includes horizontal slide rails horizontally installed on both sides of the bracket, a moving block slidably connected with the horizontal slide rails, a translation motor fixed at one end of the horizontal slide rail for controlling the horizontal movement of the moving block, and a traction screw fixed on the translation motor and threadedly connected with the moving block. The bottom of the moving block is fixedly connected with one end of the placing plate.

[0010] Preferably, the lifting mechanism includes a lifting cylinder, a connector, and a connecting plate mounted on the bracket. The piston rod of the lifting cylinder is arranged downward and its lower end is connected to the top of the connector. The bottom of the connector is connected to the top of the connecting plate.

[0011] Preferably, the assembly component includes a horizontal plate, a cylinder mounting bracket, a third cylinder, a connecting block, and an assembly needle. The bottom of the connecting plate is connected to the top of the horizontal plate. A row of the cylinder mounting brackets is symmetrically arranged on both sides of the horizontal plate. There are 5 equally spaced cylinder mounting brackets in each row on the horizontal plate. The third cylinder is mounted on the cylinder mounting bracket. The piston rod of the third cylinder is arranged downward and its lower end is connected to the top of the connecting block. The bottom of the connecting block is connected with the assembly needle.

[0012] Preferably, the distance between every two adjacent assembly needles on each side of the horizontal plate is the same as the distance between every two adjacent temporary placement holes in each row on the placement plate.

[0013] (2) Beneficial effects

[0014] The utility model provides a sponge assembly mechanism for motorcycle batteries. Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The sponge sheets are conveyed by a vibrating disk, transported by a handling mechanism to be temporarily placed in the placement plate, the translation mechanism controls the placement plate to be translated below the assembly component, and then the sponge sheets are assembled into the battery by the assembly component, replacing manual assembly and greatly reducing the labor intensity of workers.

[0016] 2. Five groups of third cylinders are arranged in the assembly component, and the assembly of five groups of battery sponge sheets can be realized at one time, greatly improving the working efficiency. Description of the drawings

[0017] Figure 1 is a perspective view of the utility model.

[0018] Figure 2 is a front view of the utility model.

[0019] Figure 3 is Figure 2 an enlarged view of part A in

[0020] The reference numerals are: 1 - conveying mechanism, 11 - vibrating disk mounting frame, 12 - vibrating disk, 13 - discharging channel, 2 - placing plate, 21 - temporary placement hole, 3 - handling mechanism, 31 - first cylinder, 32 - connecting frame, 33 - second cylinder, 34 - handling needle, 4 - bracket, 5 - translation assembly, 51 - horizontal slide rail, 52 - moving block, 53 - translation motor, 54 - traction screw, 6 - lifting mechanism, 61 - lifting cylinder, 62 - connecting head, 63 - connecting plate, 7 - assembly assembly, 71 - cross plate, 72 - cylinder mounting frame, 73 - third cylinder, 74 - connecting block, 75 - assembly needle, 8 - motorcycle battery. Detailed implementation manners

[0021] The present utility model will be further described in conjunction with the accompanying drawings and embodiments.

[0022] As Figures 1 - 3 shown, a sponge assembly mechanism for a motorcycle battery according to the present utility model includes a conveying mechanism 1 for conveying sponges, a placing plate 2 for temporarily placing sponges, a handling mechanism 3 for handling sponges from the conveying mechanism 1 to the placing plate 2, an assembly assembly 7 for assembling the sponges on the placing plate 2 onto a motorcycle battery 8, a translation assembly 5 for controlling the horizontal movement of the placing plate 2 to below the assembly assembly 7, and a lifting mechanism 6 for controlling the up and down movement of the assembly assembly 7. The translation assembly 5 and the lifting mechanism 6 are installed on a bracket 4.

[0023] The conveying mechanism 1 includes a vibrating disk 12 and a vibrating disk mounting frame 11 for mounting the vibrating disk 12. The handling mechanism 3 is disposed directly above the discharging channel 13 of the vibrating disk 12. The number of the conveying mechanisms 1 is two and they are respectively disposed on both sides of the placing plate 2. A row of temporary placement holes 21 for placing sponges are symmetrically provided on the edges of both sides of the placing plate 2. Each row on the placing plate 2 is provided with 5 equally spaced temporary placement holes 21. By such an arrangement, the assembly of sponge sheets for multiple groups of batteries can be achieved at one time, greatly improving the efficiency.

[0024] The handling mechanism 3 includes a first cylinder 31, a connecting frame 32, a second cylinder 33, and a handling needle 34. One end of the piston rod of the first cylinder 31 faces the placing plate 2 and is connected with the connecting frame 32. The second cylinder 33 is mounted on the connecting frame 32. The piston rod of the second cylinder 33 is arranged downward and the lower end is connected with the handling needle 34.

[0025] The translation component 5 includes horizontal slide rails 51 horizontally installed on both sides of the bracket 4, moving blocks 52 slidably connected to the horizontal slide rails 51, a translation motor 53 fixed at one end of the horizontal slide rails 51 to control the horizontal movement of the moving blocks 52, and a traction screw 54 fixed on the translation motor 53 and threadedly connected to the moving blocks 52. The bottom of the moving blocks 52 is fixedly connected to one end of the placement plate 2.

[0026] The lifting mechanism 6 includes a lifting cylinder 61, a connector 62, and a connecting plate 63 installed on the bracket 4. The piston rod of the lifting cylinder 61 is arranged downward and its lower end is connected to the top of the connector 62. The bottom of the connector 62 is connected to the top of the connecting plate 63.

[0027] The assembly component 7 includes a cross plate 71, a cylinder mounting bracket 72, a third cylinder 73, a connecting block 74, and an assembly needle 75. The bottom of the connecting plate 63 is connected to the top of the cross plate 71. A row of the cylinder mounting brackets 72 is symmetrically arranged on both sides of the cross plate 71. There are 5 equally spaced cylinder mounting brackets 72 arranged in each row on the cross plate 71. The third cylinder 73 is installed on the cylinder mounting bracket 72. The piston rod of the third cylinder 73 is arranged downward and its lower end is connected to the top of the connecting block 74. The bottom of the connecting block 74 is connected with the assembly needle 75.

[0028] The distance between every two adjacent assembly needles 75 on each side of the cross plate 71 is the same as the distance between every two adjacent temporary placement holes 21 in each row on the placement plate 2.

[0029] Working principle: The sponge sheets are arranged and conveyed through the vibrating disk 12. When the sponge sheets pass through the discharge channel 13 and are located below the handling mechanism 3, the second cylinder 33 is controlled to drive the handling needle 34 to descend and insert into the sponge sheets. Then, the second cylinder 33 is controlled to drive the handling needle 34 with the inserted sponge sheets to rise. Next, the first cylinder 31 is started to drive its piston rod to move, and the handling needle 34 with the inserted sponge sheets is pushed above the temporary placement hole 21 of the placement plate 2. Then, the second cylinder 33 is controlled again to drive the handling needle 34 with the inserted sponge sheets to descend, and the sponge sheet is temporarily placed on the temporary placement hole 21. By driving the translation motor 53 to drive the moving block 52 to move, the translation of the placement plate 2 is driven to cooperate with the handling mechanism 3 to place a sponge sheet on each temporary placement hole 21. After all the temporary placement holes 21 are filled, the translation motor 53 is continuously driven to drive the moving block 52 to move, thereby driving the translation of the placement plate 2 to be directly below the assembly component 7. The lifting cylinder 61 is driven to drive its piston rod to move to drive the assembly needle 75 to move to the temporary placement hole 21. The third cylinder 73 is controlled to drive the assembly needle 75 to continue to descend and insert into the sponge sheets. Then, the third cylinder 73 is controlled to drive the assembly needle 75 with the inserted sponge sheets to rise, and the placement plate 2 is reset. Next, the third cylinder 73 is started to drive its piston rod to move to lower the assembly needle 75 with the inserted sponge sheets to assemble the sponge sheet onto the spine of the motorcycle battery 8, completing the assembly of the sponge sheet.

[0030] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0031] The above-described embodiments only represent the preferred embodiments of the present invention, and the description is relatively specific and detailed. However, the present invention is not limited to these embodiments. It should be noted that for those of ordinary skill in the art, any improvements made without departing from the gist of the present invention fall within the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the appended claims.

Claims

1. A motorcycle battery sponge assembly mechanism, characterized in that: The invention comprises a conveying mechanism (1) for conveying sponges, a placement plate (2) for temporarily placing sponges, a conveying mechanism (3) for conveying sponges from the conveying mechanism (1) to the placement plate (2), an assembly component (7) for assembling the sponges on the placement plate (2) onto a motorcycle battery (8), a translation component (5) for controlling the placement plate (2) to move horizontally to below the assembly component (7), and a lifting mechanism (6) for controlling the assembly component (7) to move up and down, wherein the translation component (5) and the lifting mechanism (6) are mounted on a bracket (4).

2. A motorcycle battery sponge assembly mechanism according to claim 1, characterized in that: The conveying mechanism (1) comprises a vibrating plate (12) and a vibrating plate mounting frame (11) for mounting the vibrating plate (12), and the transport mechanism (3) is arranged directly above a discharge channel (13) of the vibrating plate (12).

3. A motorcycle battery sponge assembly mechanism according to claim 2, characterized in that: A row of temporary placement holes (21) for placing sponges are symmetrically arranged on the edges of both sides of the placement plate (2), and each row of the placement plate (2) is provided with five temporary placement holes (21) that are evenly distributed.

4. A motorcycle battery sponge assembly mechanism according to claim 3, characterized in that: The number of the conveying mechanisms (1) is two and they are respectively arranged on both sides of the placement plate (2).

5. A motorcycle battery sponge assembly mechanism according to claim 1, characterized in that: The transport mechanism (3) comprises a first cylinder (31), a connecting frame (32), a second cylinder (33), and a transport needle (34); one end of a piston rod of the first cylinder (31) faces the placement plate (2) and is connected to the connecting frame (32); the second cylinder (33) is mounted on the connecting frame (32); the piston rod of the second cylinder (33) is arranged downward and the lower end is connected to the transport needle (34).

6. A motorcycle battery sponge assembly mechanism according to claim 1, characterized in that: The translation assembly (5) comprises a horizontal slide rail (51) mounted horizontally on both sides of the bracket (4), a moving block (52) slidably connected to the horizontal slide rail (51), a translation motor (53) fixed to one end of the horizontal slide rail (51) for controlling the horizontal movement of the moving block (52), and a traction screw (54) fixed to the translation motor (53) and threadedly connected to the moving block (52); the bottom of the moving block (52) is fixedly connected to one end of the placement plate (2).

7. A motorcycle battery sponge assembly mechanism according to claim 3, characterized in that: The lifting mechanism (6) comprises a lifting cylinder (61), a connecting head (62), and a connecting plate (63) mounted on the bracket (4); the piston rod of the lifting cylinder (61) is arranged downward and the lower end is connected to the top of the connecting head (62); the bottom of the connecting head (62) is connected to the top of the connecting plate (63).

8. A motorcycle battery sponge assembly mechanism according to claim 7, characterized in that: The assembly component (7) comprises a transverse plate (71), a cylinder mounting frame (72), a third cylinder (73), a connecting block (74), and an assembly needle (75); the bottom of the connecting plate (63) is connected to the top of the transverse plate (71); a row of the cylinder mounting frames (72) are symmetrically arranged on both sides of the transverse plate (71); each row of the transverse plate (71) is provided with five cylinder mounting frames (72) arranged at equal intervals; the third cylinder (73) is mounted on the cylinder mounting frame (72); the piston rod of the third cylinder (73) is arranged downward and the lower end is connected to the top of the connecting block (74); the bottom of the connecting block (74) is connected to the assembly needle (75).

9. A motorcycle battery sponge assembly mechanism according to claim 8, characterized in that: The distance between each two adjacent assembly needles (75) on each side of the transverse plate (71) is consistent with the distance between each two adjacent temporary placement holes (21) in each row on the placement plate (2).

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