Rapid shed film repairing equipment for orchard
By designing a rapid repair equipment for orchard shed film combining inner frame plate, outer seal plate and mechanical drive device, the problem of lack of effective repair equipment in the prior art is solved, and the rapid and reliable repair of orchard shed film is achieved.
Patent Information
- Application Number
- CN202422158384.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The lack of effective plastic film shed film after breakage is lack of effective repair equipment, which makes it difficult to achieve rapid repair of orchard greenhouse film.
A rapid repair equipment for orchards is designed. Through the cooperation of the inner frame plate and the outer sealing plate, the telescopic rod, clamp, suction cup and drive components are used to quickly repair the damaged parts of the shed film, and the repair strength is improved through heaters and glue.
The rapid repair of orchard shed film is achieved, the practicality and reliability of repair is improved, and the limitation of inconvenience in repair due to angle problems is avoided.
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Figure CN222987627U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shed film repair, in particular to a rapid repair device for orchard shed film. Background Technique
[0002] High-value fruits and vegetables are generally planted in special orchard greenhouses, and the orchard greenhouses are generally covered with wire meshes or plastic films as shed films. The Chinese utility model patent with the application number CN202023075931.8 in the prior art proposes an automatic repair device for the wire mesh of a greenhouse. The repair device pumps out the air inside the upper support rod through a vacuum tube, rotates the top repair table to the place where repair is needed, sucks the greenhouse to be repaired onto the repair table through the suction port, and rotates the repair rod with the connecting rod as the rotation point through the fixing blocks arranged diagonally on the repair table, so that the repair head at the bottom repairs the greenhouse, thereby achieving the effect of repairing the greenhouse and solving the problem of inconvenient repair due to angle problems.
[0003] However, there is less prior art on the equipment for repairing damaged shed films made of plastic films. Therefore, on the basis of the above prior art, an improvement is made to propose a rapid repair device for orchard shed films, which will be practical. Content of the Utility Model
[0004] To solve the above technical problems, the utility model provides a rapid repair device for orchard shed films, which has good practicability and can rapidly repair orchard shed films through the cooperation of an inner frame plate and an outer sealing plate.
[0005] A quick repair device for orchard shed film of the utility model includes a vehicle body and a telescopic rod, and the telescopic rod is installed on the vehicle body; it also includes a support plate, an inner rod, two clamping plates, multiple suction cups, an outer frame plate, an outer sealing plate and a driving component. The telescopic end of the telescopic rod is set as a telescopic tube, and the inner rod is slidably installed in the telescopic tube. The support plate is horizontally installed on the telescopic tube of the telescopic rod, and an avoidance opening one is arranged inside the support plate. The inner ends of the two clamping plates are respectively rotatably installed on both sides of the upper end of the inner rod, and multiple suction cups are installed on both clamping plates. The outer frame plate is placed on the support plate, and an avoidance opening two is arranged in the middle of the outer frame plate. Multiple studs are arranged on the upper surface of the outer frame plate. The outer sealing plate is adsorbed on the multiple suction cups, and multiple stud holes are arranged on the outer sealing plate. The driving component drives the inner rod to lift and rotate, and drives the two clamping plates to open and close; during work, the vehicle body moves under the damaged part of the orchard shed film in the orchard shed, places the outer frame plate on the support plate, the driving component extends the inner rod out of the avoidance opening one of the support plate and the avoidance opening two of the outer frame plate, adsorbs the outer sealing plate on the multiple suction cups, the driving component closes the two clamping plates, folds the outer sealing plate in half and clamps it between the two clamping plates, the telescopic rod extends, so that the two clamping plates send the outer sealing plate out of the orchard shed through the damaged part of the shed film, the telescopic rod continues to extend, so that the outer frame plate contacts and fits tightly with the inner surface of the damaged part of the shed film and then the telescopic rod stops, the driving component drives the inner rod to rotate and makes the two clamping plates open, the two clamping plates drive the outer sealing plate to open, so that the stud holes on the outer sealing plate are aligned with the studs on the outer frame plate, the driving component lowers the inner rod and the two clamping plates, so that the outer sealing plate is buckled on the outer frame plate, so that the outer frame plate and the outer sealing plate clamp the damaged part of the shed film to achieve quick repair. The outer frame plate is used as the outer frame for repairing the damaged part of the shed film, and the outer sealing plate is used as the sealing plate for repairing the damaged part. Applying glue on the upper surface of the outer frame plate and the lower surface of the outer sealing plate can improve the repair strength. After the outer frame plate and the outer sealing plate are firmly combined, the multiple suction cups release the outer sealing plate, the telescopic rod contracts and descends, so that the support plate, the inner rod, the two clamping plates and the multiple suction cups descend and reset to the vehicle body, realizing the quick repair of the orchard shed film, and having good practicability.
[0006] Preferably, the driving component includes a push rod, a motor, a driving gear and two driven gears. The fixed end of the push rod is installed in the telescopic tube of the telescopic rod, and the piston rod of the push rod is connected to the lower end of the inner rod. The motor is installed on the inner rod, the output shaft of the motor is concentrically installed with the driving gear, the two driven gears are respectively installed on the two clamping plates, the two driven gears are respectively concentric with the rotating shafts of the two clamping plates, the two driven gears are meshed, and the driving gear is meshed with one of the driven gears; the telescopic movement of the piston rod of the push rod drives the inner rod to rise or fall, the motor drives the driving gear to rotate, the driving gear drives one of the driven gears to rotate, and the meshed driven gear drives the other driven gear, so that the two clamping plates open or close synchronously, realizing the rise and fall of the inner rod; realizing the opening and closing of the two clamping plates, and having good practicability.
[0007] Preferably, it further includes a slider and a slide bar. A guide groove is provided on the outer wall of the telescopic tube of the telescopic rod. The upper part of the guide groove is inclined, and the lower part of the guide groove is vertical. The slider is installed on the inner rod and is in sliding contact with the inner wall of the telescopic tube of the telescopic rod. The slide bar is provided on the slider and is slidably inserted into the guide groove. The slider slides up or down along the inner wall of the telescopic tube of the telescopic rod. When the slide bar moves along the inclined part of the guide groove, the slider drives the inner rod to rotate. When the slide bar moves along the vertical part of the guide groove, the slider vertically guides the inner rod, which has good practicability.
[0008] Preferably, it further includes a pressure sensor. The pressure sensor is installed on the support plate and is electrically connected to the control system of the telescopic rod. After the support plate holds the outer frame plate and contacts the inner surface of the shed film, the pressure sensor detects the pressure between the outer frame plate and the shed film, avoiding secondary damage to the shed film due to excessive pressure and improving reliability.
[0009] Preferably, it further includes a heater. The heater is provided on the support plate. After the outer frame plate and the outer sealing plate are buckled, the heater heats the outer frame plate to melt-bond the outer frame plate and the outer sealing plate, or melts the hot-melt adhesive on the outer frame plate and the outer sealing plate to bond the outer frame plate and the outer sealing plate, improving the connection reliability between the outer frame plate and the outer sealing plate.
[0010] Preferably, it further includes a laser. The laser is vertically installed on the vehicle body and is arranged around the support plate. When the laser is turned on, it emits a vertical laser beam, and the laser beam irradiates the damaged part of the shed film to assist in positioning the position of the support plate, facilitating the adjustment of the positions of the outer frame plate and the outer sealing plate and improving the repair effect on the damaged part.
[0011] Preferably, it further includes a dent. A dent is provided in the middle of the outer surface of the outer sealing plate. By providing the dent, it is convenient for two clamping plates to fold and unfold the outer sealing plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: During operation, the vehicle body moves under the damaged area of the greenhouse film in the orchard greenhouse, places the outer frame plate on the support plate, the driving component extends the inner rod out of the avoidance opening one of the support plate and the avoidance opening two of the outer frame plate, adsorbs the outer sealing plate on multiple suction cups, the driving component closes the two clamping plates, folds the outer sealing plate in half and clamps it between the two clamping plates, the telescopic rod extends, so that the two clamping plates send the outer sealing plate out of the greenhouse through the damaged area of the greenhouse film, the telescopic rod continues to extend, so that the outer frame plate contacts and fits tightly with the inner surface of the damaged area of the greenhouse film and then the telescopic rod stops, the driving component drives the inner rod to rotate and makes the two clamping plates unfold, the two clamping plates drive the outer sealing plate to unfold, so that the rivet holes of the outer sealing plate are aligned with the rivets of the outer frame plate, the driving component lowers the inner rod and the two clamping plates, so that the outer sealing plate is buckled on the outer frame plate, thus enabling the outer frame plate and the outer sealing plate to clamp the damaged area of the greenhouse film to achieve rapid repair. The outer frame plate serves as the outer frame for repairing the damaged area of the greenhouse film, and the outer sealing plate serves as the sealing plate for repairing the damaged area. Applying glue to the upper surface of the outer frame plate and the lower surface of the outer sealing plate can improve the repair strength. After the outer frame plate and the outer sealing plate are firmly combined, multiple suction cups release the outer sealing plate, the telescopic rod contracts and descends, so that the support plate, the inner rod, the two clamping plates and multiple suction cups descend and reset onto the vehicle body, realizing rapid repair of the greenhouse film for orchard use, with good practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the present utility model;
[0014] Figure 2 is a front view structural schematic diagram of the present utility model;
[0015] Figure 3 is a schematic structural diagram of the working state of the present utility model;
[0016] Figure 4 is a schematic structural diagram of the state where the telescopic rod, the support plate, the inner rod, the clamping plate and the suction cup and other structures buckle the outer frame plate and the outer sealing plate;
[0017] Figure 5 is a schematic structural diagram of the disassembled state of the telescopic rod, the support plate, the inner rod, the clamping plate and the suction cup and other structures;
[0018] Figure 6 is a schematic structural diagram of the outer frame plate and the outer sealing plate and other structures.
[0019] Reference numerals in the drawings: 1, vehicle body; 2, telescopic rod; 3, support plate; 4, inner rod; 5, clamping plate; 6, suction cup; 7, outer frame plate; 8, outer sealing plate; 9, push rod; 10, motor; 11, driving gear; 12, driven gear; 13, slider; 14, slide bar; 15, pressure sensor; 16, heater; 17, laser; 18, indentation. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0021] Embodiment 1
[0022] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 6 shown, a quick repair device for orchard shed film includes a vehicle body 1 and a telescopic rod 2, and the telescopic rod 2 is installed on the vehicle body 1; it further includes a support plate 3, an inner rod 4, two clamping plates 5, a plurality of suction cups 6, an outer frame plate 7, an outer sealing plate 8 and a driving assembly. The telescopic end of the telescopic rod 2 is set as a telescopic tube, and the inner rod 4 is slidably installed in the telescopic tube. The support plate 3 is horizontally installed on the telescopic tube of the telescopic rod 2, and an avoidance opening one is provided inside the support plate 3. The inner ends of the two clamping plates 5 are respectively rotatably installed on both sides of the upper end of the inner rod 4, and a plurality of suction cups 6 are installed on both clamping plates 5. The outer frame plate 7 is placed on the support plate 3, an avoidance opening two is provided in the middle of the outer frame plate 7, and a plurality of stud nails are provided on the upper surface of the outer frame plate 7. The outer sealing plate 8 is adsorbed on the plurality of suction cups 6, and a plurality of stud nail holes are provided on the outer sealing plate 8. The driving assembly drives the inner rod 4 to lift and rotate, and the driving assembly drives the two clamping plates 5 to open and close; the driving assembly includes a push rod 9, a motor 10, a driving gear 11 and two driven gears 12. The fixed end of the push rod 9 is installed in the telescopic tube of the telescopic rod 2, and the piston rod of the push rod 9 is connected to the lower end of the inner rod 4. The motor 10 is installed on the inner rod 4, the output shaft of the motor 10 is concentrically installed with the driving gear 11, the two driven gears 12 are respectively installed on the two clamping plates 5, the two driven gears 12 are respectively concentric with the rotating shafts of the two clamping plates 5, the two driven gears 12 are meshed, and the driving gear 11 is meshed with one of the driven gears 12; it further includes a slider 13 and a slide bar 14. A guide groove is provided on the outer wall of the telescopic tube of the telescopic rod 2, the upper part of the guide groove is inclined, and the lower part of the guide groove is vertical. The slider 13 is installed on the inner rod 4, the slider 13 is in sliding contact with the inner wall of the telescopic tube of the telescopic rod 2, the slide bar 14 is provided on the slider 13, and the slide bar 14 is slidably inserted into the guide groove; it further includes a laser 17, the laser 17 is vertically installed on the vehicle body 1, and the laser 17 is arranged around the support plate 3; it further includes a dent 18, and a dent 18 is provided in the middle of the outer surface of the outer sealing plate 8.
[0023] During operation, the vehicle body 1 moves under the damaged area of the greenhouse film in the orchard greenhouse. The laser 17 is turned on to emit a vertical laser beam, which irradiates the damaged area of the greenhouse film to assist in positioning the pallet 3. The outer frame plate 7 is placed on the pallet 3. The push rod 9 extends to move the sliding rod 14 along the vertical part of the guide groove of the telescopic rod 2. The inner rod 4 extends out of the avoidance opening 1 of the pallet 3 and the avoidance opening 2 of the outer frame plate 7. The outer sealing plate 8 is adsorbed on the plurality of suction cups 6. The motor 10 drives the driving gear 11 to rotate, and the driving gear 11 drives one driven gear 12 to rotate. The driven gear 12 meshes and drives the other driven gear 12, so that the two clamping plates 5 are closed synchronously. The outer sealing plate 8 is folded along the indentation 18 and clamped between the two clamping plates 5. The telescopic rod 2 extends, so that the two clamping plates 5 send the outer sealing plate 8 out of the greenhouse through the damaged area of the greenhouse film. The telescopic rod 2 continues to extend until the outer frame plate 7 contacts and fits tightly with the inner surface of the damaged area of the greenhouse film, and then the telescopic rod 2 stops. The push rod 9 contracts to move the sliding rod 14 along the inclined part of the guide groove of the telescopic rod 2, driving the inner rod 4 to rotate. The motor 10 operates to unfold the two clamping plates 5, and the two clamping plates 5 drive the outer sealing plate 8 to unfold, so that the rivet holes of the outer sealing plate 8 are aligned with the rivets of the outer frame plate 7. The push rod 9 contracts to lower the inner rod 4 and the two clamping plates 5, so that the outer sealing plate 8 is buckled on the outer frame plate 7, thereby clamping the damaged area of the greenhouse film by the outer frame plate 7 and the outer sealing plate 8 to achieve rapid repair. The outer frame plate 7 serves as the outer frame for repairing the damaged area of the greenhouse film, and the outer sealing plate 8 serves as the sealing plate for repairing the damaged area. Applying glue on the upper surface of the outer frame plate 7 and the lower surface of the outer sealing plate 8 can improve the repair strength. After the outer frame plate 7 and the outer sealing plate 8 are firmly combined, the plurality of suction cups 6 release the outer sealing plate 8. The telescopic rod 2 contracts and descends, so that the pallet 3, the inner rod 4, the two clamping plates 5 and the plurality of suction cups 6 descend and reset onto the vehicle body 1, realizing rapid repair of the greenhouse film for orchards.
[0024] Embodiment 2
[0025] As Figure 4 shown, it further includes a pressure sensor 15, which is installed on the pallet 3 and electrically connected to the control system of the telescopic rod 2; it further includes a heater 16, which is arranged on the pallet 3.
[0026] After the pallet 3 holds the outer frame plate 7 and contacts the inner surface of the greenhouse film, the pressure sensor 15 detects the pressure between the outer frame plate 7 and the greenhouse film to avoid secondary damage to the greenhouse film due to excessive pressure. After the outer frame plate 7 and the outer sealing plate 8 are buckled, the heater 16 heats the outer frame plate 7 to thermally bond the outer frame plate 7 and the outer sealing plate 8, or melts the hot melt adhesive on the outer frame plate 7 and the outer sealing plate 8 to bond the outer frame plate 7 and the outer sealing plate 8, improving the connection reliability between the outer frame plate 7 and the outer sealing plate 8.
[0027] As Figures 1 to 6As shown in the figure, a rapid repair device for orchard shed film of the present utility model, when working, first the vehicle body 1 moves under the damaged part of the orchard shed film in the orchard shed, the laser 17 is turned on to emit a vertical laser beam, the laser beam irradiates the damaged part of the shed film to assist in positioning the position of the support plate 3, glue is applied to the upper surface of the outer frame plate 7 and the lower surface of the outer sealing plate 8, the outer frame plate 7 is placed on the support plate 3, the push rod 9 extends the inner rod 4 out of the avoidance opening one of the support plate 3 and the avoidance opening two of the outer frame plate 7, adsorbs the outer sealing plate 8 on a plurality of suction cups 6, the motor 10 operates to close the two clamping plates 5, folds the outer sealing plate 8 along the indentation 18 and clamps it between the two clamping plates 5, then the telescopic rod 2 extends, so that the two clamping plates 5 send the outer sealing plate 8 out of the shed to the outside world through the damaged part of the shed film, the telescopic rod 2 continues to extend, so that the outer frame plate 7 contacts and fits tightly with the inner surface of the damaged part of the shed film, after the pressure sensor 15 detects that the pressure reaches the set value, the telescopic rod 2 stops, then the sliding rod 14 moves along the guide groove of the telescopic rod 2 to drive the inner rod 4 to rotate, the motor 10 operates to unfold the two clamping plates 5, the two clamping plates 5 drive the outer sealing plate 8 to unfold, so that the rivet holes of the outer sealing plate 8 are aligned with the rivets of the outer frame plate 7, the push rod 9 lowers the inner rod 4 and the two clamping plates 5, so that the outer sealing plate 8 is buckled on the outer frame plate 7, thus enabling the outer frame plate 7 and the outer sealing plate 8 to clamp the damaged part of the shed film to achieve rapid repair, the outer frame plate 7 serves as the outer frame for repairing the damaged part of the shed film, the outer sealing plate 8 serves as the sealing plate for repairing the damaged part, the heater 16 heats the outer frame plate 7 to melt the hot melt adhesive on the outer frame plate 7 and the outer sealing plate 8, so that the outer frame plate 7 and the outer sealing plate 8 are bonded, finally, after the outer frame plate 7 and the outer sealing plate 8 are firmly combined, a plurality of suction cups 6 release the outer sealing plate 8, the telescopic rod 2 contracts and descends, so that the support plate 3, the inner rod 4, the two clamping plates 5 and a plurality of suction cups 6 descend and reset onto the vehicle body 1.
[0028] The main functions achieved by the present utility model are as follows:
[0029] 1. Rapidly repair the orchard shed film through the cooperation of the inner frame plate and the outer sealing plate, with good practicability;
[0030] 2. Assist in positioning the position of the support plate 3 to facilitate the adjustment of the positions of the outer frame plate 7 and the outer sealing plate 8;
[0031] 3. The cooperation between the inner frame plate and the outer sealing plate is firm and reliable.
[0032] A quick repair device for orchard shed films of the present utility model has an installation method, connection method or setting method that are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented; the vehicle body 1, telescopic rod 2, suction cup 6, push rod 9, motor 10, driving gear 11, driven gear 12, slider 13, pressure sensor 15, heater 16, and laser 17 of the quick repair device for orchard shed films of the present utility model are purchased on the market. Technicians in this industry only need to install and operate according to the attached user manual, without the need for technicians in this field to perform creative labor.
[0033] All technical and scientific terms used in this article have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the description of the present utility model in this article are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The term "and / or" used in this article includes any and all combinations of one or more of the related listed items.
[0034] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A device for quickly repairing greenhouse film for an orchard, comprising a vehicle body (1) and a telescopic rod (2), wherein the telescopic rod (2) is mounted on the vehicle body (1); characterized in that: The invention also comprises a support plate (3), an inner rod (4), two clamping plates (5), a plurality of suction cups (6), an outer frame plate (7), an outer sealing plate (8) and a driving component. The telescopic end of the telescopic rod (2) is arranged as a telescopic tube. The inner rod (4) is slidably mounted in the telescopic tube. The support plate (3) is horizontally mounted on the telescopic tube of the telescopic rod (2). An avoidance opening 1 is arranged inside the support plate (3). The inner ends of the two clamping plates (5) are respectively rotatably mounted on both sides of the upper end of the inner rod (4). A plurality of suction cups (6) are mounted on both clamping plates (5). The outer frame plate (7) is placed on the support plate (3). An avoidance opening 2 is arranged in the middle of the outer frame plate (7). A plurality of blister nails are arranged on the upper surface of the outer frame plate (7). The outer sealing plate (8) is adsorbed on the plurality of suction cups (6). A plurality of blister nail holes are arranged on the outer sealing plate (8). The driving component drives the inner rod (4) to rise and fall and rotate, and the driving component drives the two clamping plates (5) to unfold and close.
2. The orchard greenhouse film rapid repair device according to claim 1, characterized in that: The driving assembly comprises a push rod (9), a motor (10), a driving gear (11) and two driven gears (12). The fixed end of the push rod (9) is installed in the telescopic tube of the telescopic rod (2). The piston rod of the push rod (9) is connected to the lower end of the inner rod (4). The motor (10) is installed on the inner rod (4). The output shaft of the motor (10) is concentrically installed with the driving gear (11). The two driven gears (12) are respectively installed on the two clamping plates (5). The two driven gears (12) are respectively concentric with the rotation axes of the two clamping plates (5). The two driven gears (12) are meshed, and the driving gear (11) is meshed with one driven gear (12).
3. The orchard greenhouse film rapid repair device as claimed in claim 2, characterized in that: The invention also comprises a slider (13) and a slide rod (14); a guide groove is arranged on the outer wall of the telescopic tube of the telescopic rod (2); the upper part of the guide groove is arranged obliquely, and the lower part of the guide groove is arranged vertically; the slider (13) is installed on the inner rod (4); the slider (13) is in sliding contact with the inner wall of the telescopic tube of the telescopic rod (2); the slide rod (14) is arranged on the slider (13), and the slide rod (14) is slidably inserted in the guide groove.
4. The orchard greenhouse film rapid repair device according to claim 1, characterized in that: It also includes a pressure sensor (15), which is mounted on the support plate (3) and is electrically connected to the control system of the telescopic rod (2).
5. The orchard greenhouse film rapid repair device according to claim 1, characterized in that: It also includes a heater (16), which is arranged on the support plate (3).
6. The orchard greenhouse film rapid repair device according to claim 1, characterized in that: It also includes a laser (17), which is vertically mounted on the vehicle body (1) and arranged on the periphery of the support plate (3).
7. The orchard greenhouse film rapid repair device according to claim 1, characterized in that: The invention also comprises a notch (18), wherein the notch (18) is arranged in the middle of the outer surface of the outer sealing plate (8).
Citation Information
Patent Citations
Greenhouse gauze automatic repairing device
CN214882136U