High-precision embossing roller
By designing high-precision embossing rollers and using components such as double-head cylinders and limit rods, the embossed arc plates are easily disassembled and replaced, solving the problems of cumbersome operation and low efficiency in the existing technology, and improving work efficiency and product quality.
Patent Information
- Application Number
- CN202422111069.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When used, existing embossing rollers are not convenient to disassemble and replace the embossing arc plate outside the embossing roller main body, and the embossing surfaces required for embossing different materials, resulting in cumbersome operation and large workload, which affects the embossing efficiency of the material.
A high-precision embossing roller is designed, using components such as double-head cylinders, drive plates, limit rods and magnet rings. The work of the double-head cylinders is controlled through an external controller to achieve convenient disassembly and replacement of the embossed arc plate.
The rapid disassembly and replacement of the embossed arc plate outside the embossed roller main body is realized, the operation process is simplified, the working efficiency is improved, and the friction force is increased through convex rubber, which improves the stability of the embossed arc plate.
Smart Images
Figure CN222987860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing rollers, in particular to a high-precision embossing roller. Background Art
[0002] An embossing roller is a mechanical device used to apply pressure and heat to the surface of various materials to form various patterns, designs, and decorative effects. It uses compressed air as power and utilizes a high-speed jet beam to spray abrasives onto the surface of the workpiece to be processed, causing changes in the mechanical properties of the workpiece surface, thereby obtaining a certain degree of cleanliness and different roughnesses, and is widely used in industries such as textiles, leather, plastics, and metals.
[0003] However, when the existing embossing roller is in use, an external drive component is used to emboss the surface of the material. However, when the surface of the embossing roller is damaged, the embossing roller needs to be disassembled from the equipment, and then a new embossing roller needs to be replaced to continue the embossing process on the material. The operation steps are cumbersome. At the same time, the embossing surfaces required for embossing different materials are also different, and the entire embossing roller also needs to be disassembled and replaced from the equipment, with a large workload, which has a certain impact on the embossing efficiency of the material. Therefore, a high-precision embossing roller is provided. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide a high-precision embossing roller. The utility model solves the problem that the existing embossing roller is inconvenient to disassemble and replace the embossing arc plate A and embossing arc plate B outside the embossing roller body during use by setting a double-headed cylinder, a drive plate A, a drive plate B, a limiting rod A, a limiting rod B, a connecting plate A, a connecting plate B, and a magnet ring.
[0005] The technical solution adopted by the utility model to solve its technical problems is a high-precision embossing roller, which includes an embossing roller body. An embossing arc plate A and an embossing arc plate B for embossing treatment are sleeved outside the embossing roller body. A double-headed cylinder for providing power is bolted inside the embossing roller body. The power output end of the double-headed cylinder is bolted with a connecting plate B, and a drive plate B is welded outside the connecting plate B. A limiting rod B for limiting the embossing arc plate A and the embossing arc plate B is welded inside the drive plate B. The power output end of the double-headed cylinder far from the connecting plate B is screwed and fixed with a connecting plate A. A drive plate A is welded outside the connecting plate A, and a limiting rod A for limiting the embossing arc plate A and the embossing arc plate B is welded inside the drive plate A. A magnet ring for adsorbing the embossing arc plate A and the embossing arc plate B is screwed and fixed inside the embossing roller body. Limiting holes A and limiting holes B are symmetrically opened on the surface of the embossing roller body, and the limiting hole A is located on the left side of the limiting hole B. Limiting holes C are symmetrically opened on the surfaces of the embossing arc plate A and the embossing arc plate B.
[0006] By adopting the above technical solution, when replacing the embossing arc plate A and the embossing arc plate B outside the embossing roller body, the external controller makes the double-headed cylinder inside the embossing roller body work. Subsequently, both sides of the double-headed cylinder move outward. The connecting plate A on one side of the double-headed cylinder drives the driving plate A to move. There are four groups of limit rods A outside the driving plate A. The limit rods A move out of the limit holes C opened on the surfaces of the embossing arc plate A and the embossing arc plate B. The limit holes C are symmetrically arranged on both sides of the embossing arc plate A and the embossing arc plate B, and there are two groups on both sides. At the same time, the side of the double-headed cylinder far from the connecting plate A drives the connecting plate B to move. The connecting plate B drives the limit rod B on the driving plate B to move. The limit rod B moves out of the limit holes C opened on the surfaces of the embossing arc plate A and the embossing arc plate B, so that the embossing arc plate A and the embossing arc plate B are in contact and limited outside the embossing roller body. Then, the embossing arc plate A and the embossing arc plate B are pulled out of the embossing roller body. Then, other embossing arc plate A and embossing arc plate B are placed outside the embossing roller body. Subsequently, the external controller makes the double-headed cylinder inside the embossing roller body drive the connecting plate A and the connecting plate B to move inward. The driving plate A on one side of the connecting plate A drives the limit rod A to enter the inside of the embossing arc plate A and the embossing arc plate B. The driving plate B outside the connecting plate B drives the limit rod B to enter the inside of the embossing arc plate A and the embossing arc plate B, thus facilitating the disassembly and replacement of the embossing arc plate A and the embossing arc plate B outside the embossing roller body.
[0007] Specifically, convex-grained rubbers for increasing the friction force on the surface of the embossing roller body are fixed by screws on the inner sides of the embossing arc plate A and the embossing arc plate B.
[0008] By adopting the above technical solution, when the embossing arc plate A and the embossing arc plate B are placed outside the embossing roller body, the convex-grained rubbers inside the embossing arc plate A and the embossing arc plate B increase the friction force on the surface of the embossing roller body, improving the stability of the embossing arc plate A and the embossing arc plate B placed outside the embossing roller body.
[0009] Specifically, the inner sizes of the limit holes A and the limit holes C are both in line with the outer sizes of the limit rods A, and the inner sizes of the limit holes B and the limit holes C are both in line with the outer sizes of the limit rods B.
[0010] By adopting the above technical solution, when limiting the embossing arc plate B, the limit rod B on the driving plate B passes through the limit hole B opened on the embossing roller body and enters the limit hole C opened on the surface of the embossing arc plate B. And the limit hole C is symmetrically opened outside the embossing roller body. The inner sides of the limit hole A and the limit hole C are in line with the outside of the limit rod A, facilitating the limit rod A to enter the embossing arc plate B. The limit rod A on the driving plate A passes through the limit hole A opened on the embossing roller body and enters the limit hole C opened on the surface of the embossing arc plate B. The inner sides of the limit hole B and the limit hole C are in line with the outside of the limit rod B, facilitating the limit rod B to enter the embossing arc plate B, thus facilitating the limit and fixation treatment of the embossing arc plate B.
[0011] Specifically, through holes for dissipating heat inside the embossing roller body are provided on the outer part of the embossing roller body.
[0012] By adopting the above technical solution, when the double-headed cylinder inside the embossing roller body works, the through holes provided on the outer part of the embossing roller body dissipate heat from the double-headed cylinder.
[0013] Specifically, the input end of the double-headed cylinder is electrically connected to the power supply end of an external power source.
[0014] By adopting the above technical solution, by connecting to an external power source, the electrical equipment works properly.
[0015] Advantages of the present utility model:
[0016] For a high-precision embossing roller of the present utility model, when replacing the embossing arc plate A and the embossing arc plate B outside the embossing roller body, the external controller makes the double-headed cylinder inside the embossing roller body work. Subsequently, both sides of the double-headed cylinder move outwards. The connecting plate A on one side of the double-headed cylinder drives the driving plate A to move. There are four groups of limit rods A outside the driving plate A. The limit rods A move out from the limit holes C provided on the surfaces of the embossing arc plate A and the embossing arc plate B. The limit holes C are symmetrically arranged on both sides of the embossing arc plate A and the embossing arc plate B, and there are two groups on both sides. At the same time, the side of the double-headed cylinder away from the connecting plate A drives the connecting plate B to move. The connecting plate B drives the limit rod B on the driving plate B to move. The limit rod B moves out from the limit holes C provided on the surfaces of the embossing arc plate A and the embossing arc plate B, so that the embossing arc plate A and the embossing arc plate B are in contact and limited outside the embossing roller body. Then, pull the embossing arc plate A and the embossing arc plate B out of the embossing roller body. Then, place other embossing arc plate A and embossing arc plate B outside the embossing roller body. Subsequently, the external controller makes the double-headed cylinder inside the embossing roller body drive the connecting plate A and the connecting plate B to move inwards. The driving plate A on one side of the connecting plate A drives the limit rod A to enter the inside of the embossing arc plate A and the embossing arc plate B. The driving plate B outside the connecting plate B drives the limit rod B to enter the inside of the embossing arc plate A and the embossing arc plate B, thereby facilitating the disassembly and replacement of the embossing arc plate A and the embossing arc plate B outside the embossing roller body. Description of the drawings
[0017] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the overall structure of a high-precision embossing roller of the present utility model;
[0019] Figure 2 It is an exploded structure schematic diagram of a high-precision embossing roller of the present utility model;
[0020] Figure 3 It is a schematic diagram of the internal structure of the embossing roller body of a high-precision embossing roller of the present utility model;
[0021] In the figure: 1. Limit rod A; 2. Driving plate A; 3. Embossing roller main body; 4. Embossing arc plate A; 5. Embossing arc plate B; 6. Limit rod B; 7. Driving plate B; 8. Connecting plate A; 9. Limit hole A; 10. Limit hole C; 11. Convex grain rubber; 12. Limit hole B; 13. Connecting plate B; 14. Double-headed cylinder; 15. Magnet ring; 16. Through hole. Specific implementation manner
[0022] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.
[0023] In order to disassemble and replace the embossing arc plate A4 and the embossing arc plate B5 outside the embossing roller main body 3, as an embodiment of the present utility model, as shown in Figure 1 、 Figure 2 and Figure 3 shown, a high-precision embossing roller described in the present utility model includes an embossing roller main body 3, an embossing arc plate A4 and an embossing arc plate B5 for embossing treatment are sleeved outside the embossing roller main body 3, a double-headed cylinder 14 for providing power is bolted inside the embossing roller main body 3, a connecting plate B13 is bolted to the power output end of the double-headed cylinder 14, and a driving plate B7 is welded to the outside of the connecting plate B13, and a limit rod B6 for limiting the embossing arc plate A4 and the embossing arc plate B5 is welded to the inner side of the driving plate B7, a connecting plate A8 is screwed and fixed to the power output end of the double-headed cylinder 14 away from the connecting plate B13, a driving plate A2 is welded to the outside of the connecting plate A8, and a limit rod A1 for limiting the embossing arc plate A4 and the embossing arc plate B5 is welded to the inner side of the driving plate A2, a magnet ring 15 for adsorbing the embossing arc plate A4 and the embossing arc plate B5 is screwed and fixed to the inner side of the embossing roller main body 3, limit holes A9 and limit holes B12 are symmetrically formed on the surface of the embossing roller main body 3, and the limit hole A9 is located on the left side of the limit hole B12, and limit holes C10 are symmetrically formed on the surfaces of the embossing arc plate A4 and the embossing arc plate B5.
[0024] During use, when the embossing arc plate A4 and the embossing arc plate B5 outside the embossing roller body 3 are to be replaced, the external controller makes the double-headed cylinder 14 in the embossing roller body 3 work, and then the two sides of the double-headed cylinder 14 move outward, and the connecting plate A8 on one side of the double-headed cylinder 14 drives the driving plate A2 to move, and four groups of limiting rods A1 outside the driving plate A2 are provided, and the limiting rods A1 are moved out from the limiting holes C10 opened on the surfaces of the embossing arc plates A4 and B5. The limiting holes C10 are symmetrically arranged on both sides of the embossing arc plates A4 and B5, and two groups are arranged on both sides. At the same time, the double-headed cylinder 14 drives the connecting plate B13 to move away from the side of the connecting plate A8, and the connecting plate B13 drives the limiting rod B6 on the driving plate B7 to move, and the limiting rod B6 moves from the embossing arc plates A4 and B5. 1 and 1. The embossing arc plate A4 and the embossing arc plate B5 are moved out of the limiting hole C10 opened on the surface of the plate B5, so that the embossing arc plate A4 and the embossing arc plate B5 are contacted and limited outside the embossing roller body 3, and then the embossing arc plate A4 and the embossing arc plate B5 are pulled out from the embossing roller body 3, and then the other embossing arc plates A4 and B5 are placed outside the embossing roller body 3, and then the external controller makes the double-headed cylinder 14 in the embossing roller body 3 move inward with the connecting plate A8 and the connecting plate B13, and the driving plate A2 on one side of the connecting plate A8 drives the limiting rod A1 to enter the embossing arc plate A4 and the embossing arc plate B5, and the driving plate B7 outside the connecting plate B13 drives the limiting rod B6 to enter the embossing arc plate A4 and the embossing arc plate B5, so as to facilitate the disassembly and replacement of the embossing arc plate A4 and the embossing arc plate B5 outside the embossing roller body 3;
[0025] The surfaces of the embossed arc plates A4 and B5 outside the embossing roller body 3 have higher precision and consistency, which can greatly improve the quality and stability of the product, and the surface finish is usually higher, reaching a higher mirror grade, providing a better product surface effect.
[0026] In order to improve the stability of the embossing arc plate A4 and the embossing arc plate B5 placed outside the embossing roller body 3, for example, Figure 2 As shown, the utility model also includes that the inner sides of the embossing arc plate A4 and the embossing arc plate B5 are both fixed with convex rubber 11 for increasing the friction force on the surface of the embossing roller body 3 with screws.
[0027] During use, when the embossing arc plate A4 and the embossing arc plate B5 are placed outside the embossing roller body 3, the convex rubber 11 inside the embossing arc plate A4 and the embossing arc plate B5 increases the friction force on the surface of the embossing roller body 3, thereby improving the stability of the embossing arc plate A4 and the embossing arc plate B5 placed outside the embossing roller body 3.
[0028] In order to limit and fix the embossed arc plate A4 and the embossed arc plate B5, for example, Figure 2As shown in the figure, the present utility model further includes that the inner sizes of the limiting holes A9 and C10 are both in conformity with the outer size of the limiting rod A1, and the inner sizes of the limiting holes B12 and C10 are both in conformity with the outer size of the limiting rod B6.
[0029] During use, when it is necessary to limit the embossing arc plate A4, the limiting rod B6 on the driving plate B7 passes through the limiting hole B12 formed in the embossing roller main body 3 and enters the limiting hole C10 formed on the surface of the embossing arc plate B5. Moreover, the limiting holes C10 are symmetrically formed outside the embossing roller main body 3. The inner sides of the limiting holes A9 and C10 are in conformity with the outside of the limiting rod A1, which is convenient for the limiting rod A1 to enter the embossing arc plate B5. The limiting rod A1 on the driving plate A2 passes through the limiting hole A9 formed in the embossing roller main body 3 and enters the limiting hole C10 formed on the surface of the embossing arc plate B5. The inner sides of the limiting holes B12 and C10 are in conformity with the outside of the limiting rod B6, which is convenient for the limiting rod B6 to enter the embossing arc plate B5, thereby facilitating the limiting and fixing treatment of the embossing arc plate B5.
[0030] For heat dissipation treatment of the double-headed cylinder 14, by way of example, as Figure 2 shown, the present utility model further includes that through holes 16 for heat dissipation inside the embossing roller main body 3 are formed outside the embossing roller main body 3.
[0031] During use, when the double-headed cylinder 14 inside the embossing roller main body 3 works, the through holes 16 formed outside the embossing roller main body 3 perform heat dissipation treatment on the double-headed cylinder 14.
[0032] For the normal operation of the electrical equipment, by way of example, as Figure 3 shown, the present utility model further includes that the input end of the double-headed cylinder 14 is electrically connected to the power supply end of an external power supply.
[0033] During use, by connecting to an external power supply, the electrical equipment operates normally.
[0034] When the utility model is in use, when it is necessary to replace the embossing arc plate A4 and the embossing arc plate B5 outside the embossing roller main body 3, the external controller causes the double-headed cylinder 14 inside the embossing roller main body 3 to work. Subsequently, both sides of the double-headed cylinder 14 move outwards. The connecting plate A8 on one side of the double-headed cylinder 14 drives the driving plate A2 to move. There are four groups of limiting rods A1 outside the driving plate A2. The limiting rods A1 are removed from the limiting holes C10 opened on the surfaces of the embossing arc plate A4 and the embossing arc plate B5. The limiting holes C10 are symmetrically arranged on both sides of the embossing arc plate A4 and the embossing arc plate B5, and there are two groups on both sides. At the same time, the side of the double-headed cylinder 14 away from the connecting plate A8 drives the connecting plate B13 to move. The connecting plate B13 drives the limiting rod B6 on the driving plate B7 to move. The limiting rod B6 is removed from the limiting holes C10 opened on the surfaces of the embossing arc plate A4 and the embossing arc plate B5, so that the embossing arc plate A4 and the embossing arc plate B5 are in contact with the limit outside the embossing roller main body 3. Then, the embossing arc plate A4 and the embossing arc plate B5 are pulled out from the embossing roller main body 3. Then, other embossing arc plates A4 and embossing arc plates B5 are placed outside the embossing roller main body 3. Subsequently, the external controller causes the double-headed cylinder 14 inside the embossing roller main body 3 to drive the connecting plate A8 and the connecting plate B13 to move inwards. The driving plate A2 on one side of the connecting plate A8 drives the limiting rod A1 to enter the inside of the embossing arc plate A4 and the embossing arc plate B5. The driving plate B7 outside the connecting plate B13 drives the limiting rod B6 to enter the inside of the embossing arc plate A4 and the embossing arc plate B5, so as to facilitate the disassembly and replacement of the embossing arc plate A4 and the embossing arc plate B5 outside the embossing roller main body 3;
[0035] The surfaces of the embossing arc plate A4 and the embossing arc plate B5 outside the embossing roller main body 3 have higher precision and consistency, which can greatly improve the quality and stability of the product, and usually have higher surface finish, which can reach a higher mirror level, providing a better surface effect of the product;
[0036] When the embossing arc plate A4 and the embossing arc plate B5 are placed outside the embossing roller main body 3, the convex rubber particles 11 inside the embossing arc plate A4 and the embossing arc plate B5 increase the friction force on the surface of the embossing roller main body 3, improving the stability of the embossing arc plate A4 and the embossing arc plate B5 placed outside the embossing roller main body 3;
[0037] When the embossing arc plate A4 needs to be limited, the limiting rod B6 on the driving plate B7 passes through the limiting hole B12 opened on the embossing roller body 3 and enters the limiting hole C10 opened on the surface of the embossing arc plate B5. The limiting hole C10 is symmetrically opened outside the embossing roller body 3. The inner sides of the limiting hole A9 and the limiting hole C10 are in outer fit with the limiting rod A1, which is convenient for the limiting rod A1 to enter the embossing arc plate B5. The limiting rod A1 on the driving plate A2 passes through the limiting hole A9 opened on the embossing roller body 3 and enters the limiting hole C10 opened on the surface of the embossing arc plate B5. The inner sides of the limiting hole B12 and the limiting hole C10 are in outer fit with the limiting rod B6, which is convenient for the limiting rod B6 to enter the embossing arc plate B5, so as to facilitate the limiting and fixing treatment of the embossing arc plate B5;
[0038] When the double-headed cylinder 14 in the embossing roller body 3 works, the through hole 16 opened outside the embossing roller body 3 dissipates heat from the double-headed cylinder 14.
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of protection required by the present invention. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision embossing roller, characterized in that: The invention comprises an embossing roller body (3), the outer side of which is sleeved with an embossed arc plate A (4) and an embossed arc plate B (5) subjected to embossing treatment, the inner side of the embossing roller body (3) is bolted with a double-headed cylinder (14) for providing power, the power output end of the double-headed cylinder (14) is bolted with a connecting plate B (13), and the outer side of the connecting plate B (13) is welded with a driving plate B (7), the inner side of the driving plate B (7) is welded with a limiting rod B (6) for limiting the embossed arc plate A (4) and the embossed arc plate B (5), the power output end of the double-headed cylinder (14) away from the connecting plate B (13) is screwed with a connecting rod A connecting plate A (8), the connecting plate A (8) is welded with a driving plate A (2) on the outside, and a limiting rod A (1) is welded on the inside of the driving plate A (2) for limiting the embossed arc plate A (4) and the embossed arc plate B (5), the inner side of the embossed roller body (3) is screwed with a magnet ring (15) for adsorbing the embossed arc plate A (4) and the embossed arc plate B (5), the surface of the embossed roller body (3) is symmetrically provided with a limiting hole A (9) and a limiting hole B (12), and the limiting hole A (9) is located on the left side of the limiting hole B (12), and the surfaces of the embossed arc plate A (4) and the embossed arc plate B (5) are symmetrically provided with a limiting hole C (10).
2. A high-precision embossing roller according to claim 1, characterized in that: The inner sides of the embossing arc plate A (4) and the embossing arc plate B (5) are both screwed with convex rubber (11) for increasing the friction force on the surface of the embossing roller body (3).
3. A high-precision embossing roller according to claim 1, characterized in that: The inner dimensions of the limiting hole A (9) and the limiting hole C (10) are consistent with the outer dimensions of the limiting rod A (1), and the inner dimensions of the limiting hole B (12) and the limiting hole C (10) are consistent with the outer dimensions of the limiting rod B (6).
4. A high-precision embossing roller according to claim 1, characterized in that: The outside of the embossing roller body (3) is provided with a through hole (16) for dissipating heat from the inside of the embossing roller body (3).
5. The high-precision embossing roller according to claim 1, characterized in that: The input end of the double-head cylinder (14) is electrically connected to the power supply end of an external power source.