Output lifting device for copper electrolysis residual polar plate

By designing an output lifting device for copper electrolytic residual electrode plates, the automatic transmission of residual electrode plates is achieved using components such as conveyor belts and drive wheels, the problems of low transportation efficiency and safety hazards caused by the plate phenomenon are solved, and the processing efficiency and equipment versatility are improved.

CN222988465UActive Publication Date: 2025-06-17CHIFENG JINJIAN COPPER IND CO LTD
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Patent Information

Application Number
CN202422044483.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-17
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

During the transportation of copper electrolytic residual electrode plates, due to uneven thickness of residual electrode plates and bending of the lower edge, plates are prone to occur, and they need to be manually packaged, which affects the unit's operating efficiency and poses a major safety hazard.

Method used

An output lifting device for copper electrolytic residual electrode plate is designed, including a conveyor belt, drive wheel, transmission gear, meshing shaft and conveyor belt. Through the coordinated work of these components, the automatic transmission of the residual electrode plate to the packaging platform is realized.

Benefits of technology

Through automated transmission, the intermediate links of residual electrode plates in the transportation and handling process are reduced, the overall processing efficiency is improved, manual intervention and potential safety risks are reduced, and packaging platforms of different heights are adapted to equipment versatility and flexibility.

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Abstract

The utility model discloses an output lifting device for copper electrolysis residual polar plates, which relates to the technical field of residual polar plate transportation and comprises a bottom plate, a protection frame is fixedly connected to the top end of the bottom plate, a first conveying belt is arranged in the middle of the bottom plate and the protection frame, and two driving wheels are symmetrically meshed in the first conveying belt. A second conveying belt is arranged on the side face, away from one side of the protection frame, of the driving wheel and used for conveying the residual polar plate to an operation area of the next step. The residual polar plate conveying device has the advantages that the effect of directly conveying residual polar plates to the packaging platform body is achieved through the supporting plate, the transmission gear, the meshing shaft and the second conveying belt, intermediate links in the transportation and carrying process of the residual polar plates are reduced through direct conveying, and therefore the overall treatment efficiency is remarkably improved. And the packaging platform body is provided with automatic or semi-automatic equipment, so that the packaging work of the residual polar plate can be quickly and accurately completed, the manual intervention is reduced, and the processing speed is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of residual electrode plate transportation, in particular to an output lifting device for copper electrolysis residual electrode plates. Background Technique

[0002] During the copper electrolysis production process, the anode copper from the pyrometallurgical process becomes residual anode plates after a certain period of electrolysis. At this time, the residual anode plates are called residual electrode plates. The residual electrode plates are weighed, rinsed and packed by a residual electrode washing unit and then returned to the refining process. The designed functions of the unit mainly include functions such as a residual electrode input station, a transfer trolley, a residual electrode washing system, a residual electrode rotary stacking, a stacking output and automatic packing, etc.

[0003] In the existing transportation of copper electrolysis residual electrode plates, when the residual electrode plates enter the step transportation station after rotary stacking and then are docked with the packing output chain to complete the automatic output and packing of the residual electrode plates. Due to reasons such as uneven thickness and bent lower edges of the residual electrode plates, during the transfer of the residual electrode plates by the step platform, a phenomenon of carding the plate occurs, and it needs to be dropped out and manually packed, which not only affects the operation efficiency of the unit but also has great potential safety hazards.

[0004] Regarding the problem of carding the plate that occurs in the above solution and needs to be manually packed after it is dropped out, a 5-mm-thick and 30-cm-long stainless steel square steel is used to make a rotating connection extension at the end of the original step device at the junction of the step platform and the output chain. Secondly, a 1.2-m-long chain is newly added inside the chain conveyor to directly transfer the residual electrode plates to the packing platform, and its bottom is used in series with the step platform as the transmission power source for transportation.

[0005] However, during the transportation of the residual electrode plates, since the heights of different-sized packing operation platforms are not exactly the same, and the conveyor equipment with non-adjustable angles requires manual intervention to adapt to the heights of different packing platforms, such as adjusting the position of the goods, using cushion plates, etc. This not only increases the labor intensity but also may cause interruptions and delays during the conveying process, thus reducing the overall production efficiency. Content of the Utility Model

[0006] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose an output lifting device for copper electrolysis residual electrode plates, and the main problem it solves is the problem that when the phenomenon of carding the plate occurs, it needs to be manually packed after the residual electrode plate is dropped out.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A device for lifting and outputting copper electrolysis residual plates comprises a bottom plate, the top of which is fixedly connected to a protection frame, a conveyor belt 1 is arranged in the middle of the bottom plate and the protection frame, two driving wheels are symmetrically meshed inside the conveyor belt 1, and a conveyor belt 2 is arranged on the side of the driving wheel away from the protection frame, and the conveyor belt 2 is used to transport the residual plates to the next operation area. Thus, the residual plates can be directly transported to the packaging platform.

[0009] As a further improvement of the utility model, the top of the bottom plate is fixedly connected to the side away from the protection frame, the side of the protection frame away from the packaging platform body is penetrated with a plate entry opening, the inner wall of the protection frame is fixedly connected to an extension platform at the bottom of the plate entry opening, and the top of the packaging platform body is fixedly connected to the side close to the protection frame. Thereby, when the residual plate is pushed in, the residual plate can be placed in the middle.

[0010] As a further improvement of the utility model, the outside of the two driving wheels is meshed with a conveyor belt, both ends of the two driving wheels are rotatably connected to support rods, the bottom ends of the support rods are fixedly connected to the top of the bottom plate, and the side of the driving wheel away from the protection frame is meshed with a transmission gear, so that the residual plate can be transmitted.

[0011] As a further improvement of the utility model, the transmission gears are provided with two, and the two transmission gears are rotatably connected to a connecting rod on the side away from each other, and the connecting rod is fixedly connected to a support plate on the end away from the transmission gear, and the support plates are symmetrically rotatably connected to two meshing shafts on the side close to each other. Therefore, the meshing shafts can be driven to rotate by the rotation of the driving wheel, thereby avoiding the need to add a new power source.

[0012] As a further improvement of the utility model, the two transmission gears mesh with the meshing shaft near the side of the protection frame, the second conveyor belt meshes outside the two meshing shafts, and the outer surface of the second conveyor belt is evenly fixedly connected with a plurality of abutment bars. Thus, the abutment bars can prevent the residual plate from slipping when being transmitted on the inclined surface.

[0013] As a further improvement of the utility model, the support plate is fixedly connected to a rotating ring on one side close to the driving wheel, and the two rotating rings are respectively rotatably connected to the outer surfaces of the two support rods fixedly connected to the driving wheel on the second side close to the conveyor belt. Thus, the height of the transmission device can be appropriately adjusted when facing different packaging platform bodies.

[0014] As a further improvement of the utility model, the support plate is made of stainless steel square steel with a thickness of 5 mm and a length of 30 cm.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. Through the support plate, transmission gear, meshing shaft and conveyor belt two, the operator places the residual electrode plates on the surface of conveyor belt one through the plate inlet. When conveyor belt one transports the residual electrode plates to the surface of conveyor belt two, the rotation of the driving wheel will drive conveyor belt two to operate, thus achieving the effect of directly transporting the residual electrode plates to the packing platform body. Direct transportation reduces the intermediate links in the transportation and handling process of the residual electrode plates, such as manual handling and transfer, etc., thus significantly improving the overall processing efficiency. Moreover, the packing platform body is equipped with automated or semi-automated equipment, which can quickly and accurately complete the packing work of the residual electrode plates, reduce manual intervention and improve the processing speed. The residual electrode plates may produce harmful substances during the electrolytic refining process. Direct transmission to the packing platform can reduce environmental pollution during transportation and storage.

[0017] 2. Through the support rod, rotating ring and support plate, since the support rod is rotationally connected to the driving wheel and the rotating ring is rotationally connected to the outer surface of the support rod, the conveyor belt two can be rotated. The rotation of conveyor belt two can enable the transmission device to adapt to packing platform bodies of different heights, thus achieving the effect of transmitting to different packing platform bodies. Through the rotating transmission device, the height of the residual electrode plates can be quickly adjusted to align with packing platform bodies of different heights, thus reducing the manual adjustment time required due to height mismatch. Moreover, due to different production environments or technological processes, packing platform bodies of different heights are required. The design of the rotating transmission device enables the same set of equipment to adapt to multiple production scenarios, improving the versatility and flexibility of the equipment. The design of the rotatable transmission device enables the residual electrode plate transmission device to be applied to more types of packing platforms and production lines, expanding the application range of the equipment and market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the present utility model.

[0019] Figure 2 It is a schematic structural diagram of another angle of the present utility model.

[0020] Figure 3 It is a schematic cross-sectional structural diagram of the bottom plate and the protection frame in the present utility model.

[0021] Figure 4 It is a schematic structural diagram of the support plate, meshing shaft and conveyor belt two in the present utility model.

[0022] Figure 5 It is a schematic structural diagram of the bottom plate, protection frame and packing platform body in the present utility model.

[0023] In the figure: 101, bottom plate; 102, protection frame; 103, packaging platform body; 104, board entrance; 105, extension platform; 106, placement slot; 201, conveyor belt one; 202, driving wheel; 203, support rod; 204, rotating ring; 205, support plate; 206, connecting rod; 207, transmission gear; 208, meshing shaft; 209, conveyor belt two; 210, conflict bar. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0026] As shown in the figure, an output and lifting device for copper electrolytic residual plates includes a conveyor belt 1 201, a driving wheel 202, a rotating ring 204, a support plate 205, a transmission gear 207, an engagement shaft 208 and a conveyor belt 209.

[0027] First, the operator pushes the residual plate forward through the plate inlet 104 along the extension platform 105, so that the residual plate will fall to the center of the surface of the conveyor belt 201. When the residual plate is located at the center of the conveyor belt 201, its center of gravity coincides with or is close to the geometric center of the conveyor belt 201, which helps to reduce shaking and deviation during the transmission process and improve the stability of the transmission. Moreover, when the residual plate is always kept at the center of the conveyor belt 201, the subsequent equipment or process does not need to adjust the position frequently, thereby reducing the adjustment time and improving the production efficiency.

[0028] Furthermore, when the conveyor belt 1 201 is started by the driving wheel 202, the residual plate will be driven forward. Since the support rods 203 rotatably connected to the two sides of the driving wheel 202 are fixedly connected to the bottom plate 101, the conveyor belt 1 201 will be supported. When the conveyor belt 1 201 drives the residual plate to move to the conveyor belt 2 209, the rotation of the driving wheel 202 will drive the transmission gear 207 meshing therewith to rotate, and the meshing shaft 208 will mesh with the transmission gear 207, so that the rotation of the driving wheel 202 will drive the meshing shaft 208 to move forward. The two meshing shafts 208 have a rotation effect, and since the two meshing shafts 208 are meshed and connected with the conveyor belt 209 outside, the rotation of the meshing shaft 208 will drive the conveyor belt 209 to operate along the track. After the residual plate falls onto the surface of the conveyor belt 209, it will fall onto the surface of the packaging platform body 103 under the movement of the conveyor belt 209, thereby achieving the effect of directly transmitting the residual plate to the packaging platform body 103. The direct transmission reduces the intermediate links in the transportation and handling of the residual plate, such as manual handling, transit, etc., thereby significantly improving the overall processing efficiency.

[0029] Furthermore, when faced with packaging platform bodies 103 of different heights, the operator lifts the support plate 205, and the rotating ring 204 fixedly connected to the side of the support plate 205 will rotate along the support rod 203. After lifting, the appropriate packaging platform body 103 will be placed in a suitable position, and then the meshing shaft 208 close to the packaging platform body 103 will be aligned with the slotted placement groove 106 opened at the top of the packaging platform body 103. At this time, the effect of transmitting different packaging platform bodies 103 will be achieved. Through the rotating conveying device, the height of the residual plate can be quickly adjusted to align with the packaging platforms of different heights, thereby reducing the manual adjustment time required due to height mismatch.

[0030] The advantages of the utility model are: 1) When the residual plate is always kept at the center position of the conveyor belt 201, the subsequent equipment or process does not need to adjust the position frequently, thereby reducing the adjustment time and improving production efficiency. 2) The packaging platform body 103 is equipped with automated or semi-automated equipment, which can quickly and accurately complete the packaging of the residual plates, reduce manual intervention, and improve processing speed. 3) The residual plates are directly transmitted, thereby reducing the intermediate links in the transportation and handling of the residual plates, and significantly improving the overall processing efficiency. 4) The resistance bar 210 can prevent the residual plates from sliding down during the operation on the inclined surface. Preventing sliding can significantly reduce this type of downtime and keep the production line running continuously and stably.

[0031] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A device for outputting and lifting copper electrolytic residual plates, comprising a bottom plate (101), characterized in that: The top of the bottom plate (101) is fixedly connected to a protection frame (102), a conveyor belt 1 (201) is arranged in the middle of the bottom plate (101) and the protection frame (102), two driving wheels (202) are symmetrically meshed inside the conveyor belt 1 (201), and a conveyor belt 2 (209) is arranged on the side of the driving wheel (202) away from the protection frame (102), and the conveyor belt 2 (209) is used to transport the residual polar plates to the next operation area.

2. The output and lifting device for copper electrolytic residual plates according to claim 1 is characterized in that: A packaging platform body (103) is fixedly connected to the top of the bottom plate (101) on a side away from the protection frame (102); a board entry opening (104) is provided through the side of the protection frame (102) away from the packaging platform body (103); an extension platform (105) is fixedly connected to the inner wall of the protection frame (102) at the bottom end of the board entry opening (104); and a placement groove (106) is fixedly connected to the top of the packaging platform body (103) on a side close to the protection frame (102).

3. The output and lifting device for copper electrolytic residual plates according to claim 1 is characterized in that: The outsides of the two driving wheels (202) are meshed with a conveyor belt 1 (201), both ends of the two driving wheels (202) are rotatably connected to support rods (203), the bottom ends of the support rods (203) are fixedly connected to the top of the bottom plate (101), and the side of the driving wheel (202) away from the protection frame (102) is meshed with a transmission gear (207).

4. The output and lifting device for copper electrolysis residual plates according to claim 3 is characterized in that: Two transmission gears (207) are provided, and the sides of the two transmission gears (207) that are away from each other are both rotatably connected to a connecting rod (206), and the ends of the connecting rods (206) that are away from the transmission gears (207) are both fixedly connected to a support plate (205), and the sides of the support plates (205) that are close to each other are symmetrically rotatably connected to two meshing shafts (208).

5. The output and lifting device for copper electrolytic residual plates according to claim 4 is characterized in that: The two transmission gears (207) mesh with a meshing shaft (208) on one side close to the protection frame (102), and the second conveyor belt (209) meshes outside the two meshing shafts (208). The outer surface of the second conveyor belt (209) is evenly and fixedly connected with a plurality of interference strips (210).

6. The output and lifting device for copper electrolytic residual plates according to claim 5, characterized in that: The support plate (205) is fixedly connected to a rotating ring (204) on one side close to the driving wheel (202), and the two rotating rings (204) are respectively rotatably connected to the outer surfaces of two support rods (203) fixedly connected to the driving wheel (202) on the second side close to the conveyor belt (209).

7. The output and lifting device for copper electrolytic residual plates according to claim 4, characterized in that: The support plate (205) is made of stainless steel square steel with a thickness of 5 mm and a length of 30 cm.