Turnover basket for turning plate type monofilament spool

Abstract

The utility model relates to the technical field of production of steel cords, in particular to a turnover basket for turning plate type monofilament spools, which comprises a support frame, a plurality of supporting units, a plurality of turnover plates and a plurality of turnover plates, the support frame comprises a plurality of supporting units, each supporting unit comprises a first supporting structure and a second supporting structure, and the first supporting structures and the second supporting structures are arranged at opposite intervals; and the multiple supporting components are arranged between the first supporting structure and the second supporting structure and are arranged in the height direction. According to the turnover basket, the supporting parts of the turnover basket are modified, the length of the original supporting parts is shortened, the multiple rows of supporting units are arranged, the same capacity is kept, and meanwhile the weight of each supporting part is reduced, so that a user can conveniently turn over the supporting parts to a preset angle so as to place spools, and meanwhile when the supporting parts are turned downwards, the supporting parts are not prone to falling off. The speed of the supporting part can be controlled, safety is improved, impact force on the supporting part is reduced, reliability is improved, and the service life is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of steel cord production, and particularly relates to a turnover basket for a turnover type single-filament spool. Background Art

[0002] In the process of steel cord production, the pay-off single filaments are usually produced in the single-filament production workshop and then transferred to the cord stranding workshop for production. It can be understood that the single filaments are wound on spools, and the product turnover between the single-filament production workshop and the stranding workshop includes the turnover of full spools and empty spools.

[0003] As shown in Patent Document 1, a turnover basket for a single-filament spool previously proposed by the applicant adopts a multi-layer turnover plate stacking method, which can accommodate more spools in the vertical space and ensure the stability of the spools during turnover. However, since the turnover basket is made of stainless steel and the weight of a single turnover plate is relatively large, there are potential safety hazards during turnover or deformation of weak parts may occur. Therefore, it is necessary to improve this turnover basket.

[0004] Prior Art Documents

[0005] Patent Document 1: CN116573277A, Turnover Basket for Single-Filament Spool Summary of the Utility Model

[0006] In view of the technical problems existing in the spool turnover basket in the prior art, a first aspect of the utility model provides a turnover basket for a turnover type single-filament spool, comprising:

[0007] A support frame, comprising a plurality of support units, each support unit comprising a first support structure and a second support structure, the first support structure and the second support structure maintaining a relative distance;

[0008] A plurality of support members, arranged between the first support structure and the second support structure and arranged in the height direction, a first end of each support member being hingedly connected to the first support structure such that the support member can be turned upwards, a second end of the support member being capable of being lapped on the second support structure, and when the second end of the support member is lapped on the surface of the second support structure, the support member is in a horizontal position;

[0009] A limiting member, connected to the first support structure, and when the support member is turned upwards to a predetermined angle, the limiting member holds the support member at the predetermined angle position;

[0010] Wherein, the support member comprises at most two supporting grooves, the upper part of the supporting groove is used for accommodating a spool, the length of each supporting groove extends along the axis direction of the rotation of the support member, and the width of the supporting groove extends along the radial direction of the rotation of the support member.

[0011] Preferably, in the same set of the support units, the flipping directions of each of the support members are the same.

[0012] Preferably, in the same set of the support units, the distance between two vertically adjacent support members is less than the diameters of two spools.

[0013] Preferably, the support member includes a pair of first support plates and at least a pair of support rods. The pair of support rods are arranged in parallel and are respectively connected to the pair of first support plates at both ends, and a supporting groove is formed between the pair of support rods.

[0014] Preferably, a rotating shaft is provided on the outer side of the first support plate, and the rotating shaft is connected to the first support structure.

[0015] Preferably, the first support structure includes a pair of angle steels. A bottom plate is provided at the bottom of the pair of angle steels. The second support structure is connected to the bottom plate so that the angle steels and the second support structure maintain a relative distance. A bottom rod is provided between the pair of bottom plates so that the pair of angle steels maintain a relative distance.

[0016] Preferably, the second support structure includes a pair of vertical support plates and a plurality of horizontal support plates arranged between the pair of vertical support plates. The height of each horizontal support plate corresponds to the height of the hinge point of a support member.

[0017] Preferably, the limiting member includes a bushing, an L-shaped shaft, and a second support plate. The bushing and the second support plate are connected to the first support structure. The L-shaped shaft is connected in the bushing and can rotate relative to the bushing, so that the L-shaped shaft is placed on the surface of the second support plate and restricts its downward rotation, and a part of the L-shaped shaft extends into the path of the flipping of the support member for maintaining the support member at a predetermined angular position.

[0018] Preferably, the support frame includes a first support unit and a second support unit, and the first support unit and the second support unit are arranged along the width direction of the supporting groove.

[0019] Preferably, the first support unit and the second support unit share a second support structure.

[0020] Compared with the prior art, the advantages of the present utility model are as follows:

[0021] The utility model transforms the supporting components of the turnover basket, shortens the length of the original supporting components, and arranges multiple rows of supporting units, thereby reducing the weight of each supporting component while maintaining the same capacity. This is conducive to the user flipping the supporting component to a predetermined angle to place the I-shaped wheel, and at the same time, when flipping the supporting component down, the speed of the supporting component can be controlled, the safety is improved, the impact force on the supporting component is reduced, and the reliability and service life are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are not intended to be drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in each figure. Now, embodiments of various aspects of the utility model will be described by way of example and with reference to the accompanying drawings, in which:

[0023] Figure 1 It is a structural schematic diagram of a turnover basket for a flip-plate type monofilament spool shown in the utility model;

[0024] Figure 2 It is a structural schematic diagram of the support frame shown in the utility model;

[0025] Figure 3 It is a structural schematic diagram of the support component shown in the utility model;

[0026] Figure 4 It is a schematic diagram of a partial support component flipped over in the utility model;

[0027] Figure 5 The utility model is a schematic diagram of placing the I-shaped wheel in a turnover basket for a flap-type monofilament I-shaped wheel. DETAILED DESCRIPTION

[0028] In order to better understand the technical content of the present invention, specific embodiments are described below in conjunction with the accompanying drawings.

[0029] like Figure 1 As shown, the first aspect of the utility model provides a turnover basket for a flap-type monofilament I-shaped wheel, comprising a support frame 10, a plurality of support components 20 and a limiting component 30.

[0030] The support frame 10 provides vertically distributed space for multiple support components 20. 3-4 layers of support components 20 can be arranged along the height direction. Each support component 20 can support 3-5 I-shaped wheels. The upper and lower layers of support components 20 form a limit for the I-shaped wheels of the next layer, which can ensure the stability of the I-shaped wheels during turnover.

[0031] It should be understood that the supporting member 20 is turned over so that the upper part of the layer placement space is open to facilitate the placement of the spool. However, due to the large weight of the supporting member 20, workers usually do not continuously support it when it is turned downwards. Therefore, it is more inclined to let it rotate freely around the axis. When its length is longer, the linear velocity of the distal end is greater, and it is easier to cause deformation of the weak part of the supporting structure. Therefore, different from the turnover basket for monofilament spools in the applicant's previous application, the purpose of this application is to shorten the width of each supporting member 20 to make the weight of a single supporting member 20 light, which is beneficial to the operation of workers and also avoids structural deformation caused by the impact during falling.

[0032] Combined with Figure 2 As shown, the support frame 10 includes a plurality of support units, and each support unit includes a first support structure 12 and a second support structure 14. A relative distance is maintained between the first support structure 12 and the second support structure 14, and a space for accommodating the supporting member 20 and the spool is formed between the first support structure 12 and the second support structure 14.

[0033] As Figure 1 shown, a plurality of supporting members 20 are arranged between the first support structure 12 and the second support structure 14 and are arranged in the height direction. The first end of each supporting member 20 is hinged to the first support structure 12 so that the supporting member 20 can be turned upwards. The second end of the supporting member 20 can be placed on the second support structure 14, and when the second end of the supporting member 20 is placed on the surface of the second support structure 14, the supporting member 20 is in a horizontal position.

[0034] In order to reduce the weight of the supporting member 20, its capacity is also correspondingly reduced. The supporting member 20 includes at most two supporting grooves 201. The upper part of the supporting groove 201 is used to accommodate the spool. The length of each supporting groove 201 extends along the axis direction of the rotation of the supporting member 20, and the width of the supporting groove 201 extends along the radial direction of the rotation of the supporting member 20.

[0035] In this way, when the supporting member 20 is in a horizontal position, the supporting groove 201 of each supporting member 20 can accommodate the spool and limit it.

[0036] Optionally, the length of each supporting member 20 is reduced to more than half of the previous length, that is, the previous supporting member 20 included four supporting grooves 201, and now only includes one or two supporting grooves 201. In order to maintain the capacity of the entire turnover basket, it is achieved by increasing the support units.

[0037] Optionally, the support frame 10 includes a first support unit 101 and a second support unit 102, and the first support unit 101 and the second support unit 102 are arranged along the width direction of the supporting groove 201.

[0038] In other embodiments, the support frame 10 may include three or four unequal support units, and each support unit extends along the length direction of the support member 20.

[0039] Furthermore, in order to make the structure compact, the first support unit 101 and the second support unit 102 share a second support structure 14. In this way, within the same set of support units, the flipping directions of each support member 20 are the same. For example Figure 1 as shown, in the first support unit, all the support members 20 are rotated counterclockwise to open, while in the second support unit, all the support members 20 are rotated clockwise to open.

[0040] Therefore, it is beneficial for the user to place the spools on the first support unit 101 and the second support unit 102.

[0041] Furthermore, within the same set of support units, the distance between two adjacent support members 20 vertically is less than the diameter of two spools. In this way, it can ensure that the spools in the support grooves 201 are in a relatively stable state.

[0042] Combined with Figure 3 as shown, the support member 20 includes a pair of first support plates 21 and at least a pair of support rods 22. A pair of support rods 22 are arranged in parallel and are respectively connected to the pair of first support plates 21 at both ends, and a support groove 201 is formed between the pair of support rods 22.

[0043] As Figure 5 shown, when placing the spool, the axis of the spool remains horizontal, and the edge of the spool is placed in the support groove 201 formed between the two support rods 22, and the distance between the two support rods 22 is less than the diameter of the spool.

[0044] Furthermore, a rotating shaft 23 is provided on the outer side of the first support plate 21, and the rotating shaft 23 is connected to the first support structure 12. In this way, the first support plate 21 rotates around the first support structure 12.

[0045] In an alternative embodiment, as Figure 2 shown, the first support structure 12 includes a pair of angle steels. The bottom of the pair of angle steels is provided with a bottom plate 11, and the second support structure 14 is connected to the bottom plate 11 to keep a relative distance between the angle steels and the second support structure 14. A bottom rod 13 is provided between the pair of bottom plates 11 to keep a relative distance between the pair of angle steels.

[0046] In this way, a stable metal frame structure is formed by the angle steels, the bottom plate 11 and the bottom rod 13.

[0047] Furthermore, two channel steels 111 are provided at the bottom of the bottom plate 11, which is beneficial for the forklift to lift the turnover box.

[0048] Combined withFigure 4 As shown, the second support structure 14 includes a pair of vertical support plates 141 and a plurality of transverse support plates 142 disposed between the pair of vertical support plates 141 , and the height of each transverse support plate 142 corresponds to the height of a hinge point of a support component 20 .

[0049] In this way, the vertical support plate 141 can support the non-hinged end of the support component 20, so that the support component 20 is in a stable state.

[0050] Furthermore, the limiting component 30 is connected to the first supporting structure 12 , and when the supporting component 20 is flipped upward to a predetermined angle, the limiting component 30 keeps the supporting component 20 at the predetermined angle position.

[0051] In an optional embodiment, if Figure 1-2 As shown, the limiting component 30 includes a sleeve 31, an L-shaped shaft 32 and a second support plate 33. The sleeve 31 and the second support plate 33 are connected to the first support structure 12. The L-shaped shaft 32 is connected in the sleeve 31 and can rotate relative to the sleeve 31, so that the L-shaped shaft 32 overlaps the surface of the second support plate 33 and limits its downward rotation. Part of the L-shaped shaft 32 extends into the path of the support component 20 flipping, which is used to keep the support component 20 at a predetermined angle position.

[0052] Specifically, when the support component 20 is opened and flipped, the L-shaped shaft 32 is transmitted to the outside of the first support structure 12 without interfering with the moving path of the support component 20. When the support component 20 is fully opened to a predetermined angle, the L-shaped shaft 32 is rotated to the inside of the first support structure 12 and supported by the second support plate 33 to keep the support component 20 at a predetermined angle. An I-shaped wheel is placed in the support component 20. After placement, the support component 20 is supported and the L-shaped shaft 32 is rotated to the outside of the first support structure 12 without interfering with the moving path of the support component 20. The support component 20 is restored to a horizontal state to complete the placement of the I-shaped wheel on the current layer.

[0053] In combination with the above embodiments, the utility model transforms the support components of the turnover basket, shortens the length of the original support components, and sets multiple columns of support units, thereby reducing the weight of each support component while maintaining the same capacity. This is beneficial for the user to flip the support component to a predetermined angle to place the I-wheel. At the same time, when flipping down the support component, the speed of the support component can be controlled, the safety is improved, the impact force on the support component is reduced, and the reliability and service life are improved.

[0054] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Those with ordinary knowledge in the technical field to which the present utility model pertains can make various modifications and refinements without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to what is defined by the claims.

Claims

1. A turnover basket for a flap-type monofilament spool, characterized in that: include: A support frame (10) comprising a plurality of support units, each support unit comprising a first support structure (12) and a second support structure (14), wherein the first support structure (12) and the second support structure (14) maintain a relative spacing; A plurality of support components (20) are arranged between the first support structure (12) and the second support structure (14) and arranged in a height direction, wherein a first end of each support component (20) is hingedly connected to the first support structure (12) so that the support component (20) can be flipped upward, and a second end of the support component (20) can overlap the second support structure (14), and when the second end of the support component (20) overlaps the surface of the second support structure (14), the support component (20) is in a horizontal position; a limiting component (30) connected to the first supporting structure (12), and when the supporting component (20) is flipped upward to a predetermined angle, the limiting component (30) keeps the supporting component (20) at a predetermined angle position; The support component (20) comprises at most two supporting grooves (201), the upper part of the supporting grooves (201) is used to accommodate the I-shaped wheel, the length of each supporting groove (201) extends along the axial direction of the rotation of the support component (20), and the width of the supporting groove (201) extends along the radial direction of the rotation of the support component (20).

2. The turnover basket for the flap-type monofilament spool according to claim 1 is characterized in that: In the same group of support units, the flipping direction of each support component (20) is the same.

3. The turnover basket for the flap-type monofilament spool according to claim 1 is characterized in that: In the same group of support units, the distance between two upper and lower adjacent support components (20) is smaller than the diameters of the two I-shaped wheels.

4. The turnover basket for the flap-type monofilament spool according to claim 1, characterized in that: The supporting component (20) comprises a pair of first supporting plates (21) and at least a pair of supporting rods (22); the pair of supporting rods (22) are arranged in parallel and have two ends respectively connected to the pair of first supporting plates (21); and the supporting groove (201) is formed between the pair of supporting rods (22).

5. The turnover basket for the flap-type monofilament spool according to claim 4 is characterized in that: A rotating shaft (23) is provided on the outer side of the first supporting plate (21), and the rotating shaft (23) is connected to the first supporting structure (12).

6. The turnover basket for the flap-type monofilament spool according to claim 1, characterized in that: The first supporting structure (12) comprises a pair of angle steels, a bottom plate (11) is provided at the bottom of the pair of angle steels, the second supporting structure (14) is connected to the bottom plate (11) so that the angle steels and the second supporting structure (14) maintain a relative distance, and a bottom rod (13) is provided between the pair of bottom plates (11) so that the pair of angle steels maintain a relative distance.

7. The turnover basket for the flip-plate type monofilament spool according to claim 1, characterized in that: The second support structure (14) comprises a pair of vertical support plates (141) and a plurality of transverse support plates (142) arranged between the pair of vertical support plates (141), and the height of each of the transverse support plates (142) corresponds to the height of a hinge point of a support component (20).

8. The turnover basket for the flip-plate type monofilament spool according to claim 1, characterized in that: The limiting component (30) comprises a shaft sleeve (31), an L-shaped shaft (32) and a second support plate (33); the shaft sleeve (31) and the second support plate (33) are connected to the first support structure (12); the L-shaped shaft (32) is connected inside the shaft sleeve (31) and can rotate relative to the shaft sleeve (31), so that the L-shaped shaft (32) overlaps the surface of the second support plate (33) and limits its downward rotation; and a portion of the L-shaped shaft (32) extends into a path for the support component (20) to flip, so as to keep the support component (20) at a predetermined angular position.

9. The turnover basket for the flap-type monofilament spool according to claim 1, characterized in that: The support frame (10) comprises a first support unit (101) and a second support unit (102), wherein the first support unit (101) and the second support unit (102) are arranged along the width direction of the supporting groove (201).

10. The turnover basket for the flap-type monofilament spool according to claim 9, characterized in that: The first support unit (101) and the second support unit (102) share a second support structure (14).

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