The invention relates to the technical field of
fiber reinforcement, and discloses a melt impregnation weaving process of a
flame-retardant
fiber reinforced
thermoplastic filling
rope, the melt impregnation weaving process comprises
fiber pretreatment, melt impregnation, multi-stage stretching setting, weaving forming and post-treatment, through the synergistic effect of
plasma activation and nano
flame-retardant pretreatment, the fiber surface activity and the
flame retardant
binding force are improved, and the flame-retardant fiber reinforced
thermoplastic filling
rope is obtained. Meanwhile, a segmented
temperature control melt impregnation process is combined, so that the resin is ensured to form a uniform and complete
coating layer on the surface of the fiber monofilament, the problems of weakening of
interface bonding and non-uniform flame-retardant distribution in a traditional process are solved, and the flame-retardant efficiency and
mechanical reliability of the filling
rope are improved; a dynamic
mathematical model of the tension gradient and the traction speed is established, the fiber
crystallization orientation process is controlled, and the
internal stress concentration phenomenon is eliminated; in combination with a
dynamic tension compensation mechanism during weaving forming, the weaving tightness of the
coating layer is corrected in real time, and the dimensional stability and the anti-fatigue performance of the filling rope under the complex load are guaranteed.