Ton material barrel bearing base with tilting function

Abstract

The utility model discloses a ton material barrel bearing base with an inclination function. The ton material barrel bearing base comprises a bottom plate, trundles are installed at the four corners of the lower surface of the bottom plate, supporting rods are symmetrically fixed to one side of the upper surface of the bottom plate, a supporting plate is fixedly arranged on the other side of the upper surface of the bottom plate, and a bearing plate is movably installed at the upper ends of the supporting rods; the end of an output shaft of the servo motor is fixedly connected with a transmission rod, the outer wall of the transmission rod is sleeved with a transmission plate, rollers are fixedly arranged on the lower surface of the transmission plate, and supporting rods are installed at the two ends of the upper surface of the transmission plate. The metal frame is arranged above the bearing plate, mounting lugs are fixedly connected to the outer wall of the bottom of the metal frame, and the metal frame is detachably fixed to the base plate through cooperation of the mounting lugs and bolts. By means of the ton material bucket, materials at the bottom of the ton material bucket can be discharged conveniently, and therefore resource waste is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of ton barrels, in particular to a bearing base of a ton barrel with an inclination function. Background Technique

[0002] Ton barrels are large-capacity industrial packaging containers, mainly used for storing and transporting liquid or granular substances. Their volume is generally about 1000 liters, so they are named "ton barrels". In the production process of water reducing agents, ton barrels are needed to store and transport production materials. The main raw materials used in the production of water reducing agents are often liquid chemical substances, such as naphthalene series, sulfonate series, polycarboxylic acid monomers, etc. These liquid raw materials usually need to be stored in large quantities to meet production requirements. Ton barrels are an ideal choice for storing these liquid raw materials because they have a large capacity, a strong structure, are easy to transport and operate, and can effectively reduce transportation and storage costs.

[0003] In the actual use process of existing ton barrels, due to their large volume, it is inconvenient to adjust their inclination, resulting in difficulty in discharging the liquid at the bottom of the ton barrel during use, and thus prone to waste of resources due to residual materials inside the ton barrel.

[0004] In view of the above problems existing in the use of existing ton barrels, it is necessary to provide a new technical solution. Content of the Utility Model

[0005] The purpose of the utility model is to provide a bearing base of a ton barrel with an inclination function to solve at least one technical problem existing in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A bearing base of a ton barrel with an inclination function is applied to a ton barrel. The ton barrel includes a metal frame and a lining barrel arranged inside the metal frame. The upper end outer wall of the lining barrel is threadedly installed with a barrel cover, and a valve is arranged at the lower end of the side of the lining barrel. The bearing base of the ton barrel includes:

[0007] A bottom plate, four corners of the lower surface of the bottom plate are all installed with casters, one side of the upper surface of the bottom plate is symmetrically fixed with support rods, the other side of the upper surface of the bottom plate is fixedly provided with a support plate, the upper end of the support rod is movably installed with a bearing plate, and a stabilizing mechanism is arranged on the inner wall of the bottom plate on the side of the support rod;

[0008] A servo motor is fixedly installed in the middle of the upper surface of the bottom plate. The end of the output shaft of the servo motor is fixedly connected with a transmission rod. A transmission plate is sleeved on the outer wall of the transmission rod. The lower surface of the transmission plate is fixedly provided with rollers, and support rods are installed at both ends of the upper surface of the transmission plate;

[0009] The metal frame is arranged above the bearing plate. An installation ear is fixedly connected to the outer wall of the bottom of the metal frame. A backing plate is fixed on the upper surface of the bearing plate. The backing plate is located between the bearing plate and the metal frame. The metal frame is detachably fixed to the backing plate through the cooperation of the installation ear and a bolt.

[0010] Preferably, the support rod is rotatably connected to the bearing plate, and the bearing plate is in contact with the support plate.

[0011] Preferably, the stabilizing mechanism includes an adjusting rod, a fixing plate and an anti-slip pad. The adjusting rod is movably installed on the inner wall of the bottom plate. A fixing plate is movably arranged at the lower end of the adjusting rod. An anti-slip pad is fixedly connected to the lower surface of the fixing plate.

[0012] Preferably, the adjusting rod is threadedly connected to the bottom plate, and the adjusting rod and the fixing plate are rotatably arranged.

[0013] Preferably, the transmission rod is rotatably connected to the support plate.

[0014] Preferably, the transmission rod and the transmission plate are threadedly arranged.

[0015] Preferably, the roller is in contact connection with the bottom plate.

[0016] Preferably, both ends of the support rod respectively form a rotating structure with the transmission plate and the bearing plate.

[0017] Preferably, the upper surface of the backing plate is an inclined structure, and its inclination angle is 6-8°.

[0018] Preferably, a limit switch for restricting the stroke of the transmission plate is arranged on the transmission rod.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: The base of the tonnage barrel with an inclination function facilitates the discharge of the materials at the bottom of the tonnage barrel, thereby avoiding waste of resources.

[0020] When there is less material in the tonnage barrel, by arranging the backing plate with an inclined structure, it is not necessary to tilt the bearing plate through components such as a servo motor, a support rod, and a transmission plate, and the inner lining barrel can also be in a slightly inclined state under normal placement conditions, which is convenient for discharging the materials in the inner lining barrel.

[0021] When the material in the tonnage barrel cannot be discharged smoothly when it is in a slightly inclined state, the servo motor drives the transmission rod to rotate, causing the transmission plate to move. Then, the transmission plate drives the support rod to move, causing the support rod to push the bearing plate to rotate around the support rod, thereby driving the metal frame to tilt. As a result, the metal frame drives the inner lining barrel to tilt synchronously, which can increase the tilt angle of the inner lining barrel and facilitate the discharge of the material at the bottom of the inner lining barrel through the valve. This effectively avoids the situation where there is residual material in the tonnage barrel that cannot be discharged, thus effectively avoiding waste of resources. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of the tonnage barrel support base and the tonnage barrel of the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of the tonnage barrel support base (excluding the backing plate) of the present invention;

[0024] Figure 3 It is a partial top view structure schematic diagram of the transmission plate of the present invention;

[0025] Figure 4 It is a schematic diagram of the side cross-section of the stability mechanism of the present invention.

[0026] In the figure: 1. Bottom plate; 101. Adjusting screw hole; 102. Limit switch; 103. Installation cross plate; 104. Locking screw; 2. Caster; 3. Support rod; 4. Support plate; 5. Bearing plate; 501. Backing plate; 6. Stability mechanism; 601. Adjusting rod; 602. Fixed disk; 603. Anti-slip pad; 7. Servo motor; 8. Transmission rod; 9. Transmission plate; 10. Roller; 11. Support rod; 12. Metal frame; 1201. Installation ear; 1202. Inner lining barrel; 13. Barrel cover; 14. Valve. Detailed Embodiment

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1-4 , the present invention provides a technical solution:

[0029] A tonnage barrel bearing base with an inclination function is applied to a tonnage barrel. The tonnage barrel includes a metal frame 12 and a lining barrel 1202 arranged inside the metal frame 12. A barrel cover 13 is threadedly installed on the outer wall of the upper end of the lining barrel 1202, and a valve 14 is arranged at the lower end of the side of the lining barrel 1202. The tonnage barrel bearing base includes:

[0030] A bottom plate 1, with casters 2 installed at the four corners of the lower surface of the bottom plate 1. On one side of the upper surface of the bottom plate 1, support rods 3 are symmetrically fixed. On the other side of the upper surface of the bottom plate 1, a support plate 4 is fixedly arranged. The upper end of the support rod 3 is movably installed with a bearing plate 5, and a stabilizing mechanism 6 is arranged on the inner wall of the bottom plate 1 on the side of the support rod 3;

[0031] A servo motor 7 is fixedly installed at the middle of the upper surface of the bottom plate 1. The end of the output shaft of the servo motor 7 is fixedly connected with a transmission rod 8. A transmission plate 9 is sleeved on the outer wall of the transmission rod 8. A roller 10 is fixedly arranged on the lower surface of the transmission plate 9. At both ends of the upper surface of the transmission plate 9, support rods 11 are installed. The transmission rod 8 is rotatably connected with the support plate 4, which facilitates the servo motor 7 to drive the transmission rod 8 to rotate relative to the support plate 4, so that the transmission rod 8 rotates stably;

[0032] A metal frame 12 is arranged above the bearing plate 5. The outer wall of the bottom of the metal frame 12 is fixedly connected with mounting ears 1201. A cushion plate 501 is fixed on the upper surface of the bearing plate 5, and the cushion plate 501 is located between the bearing plate 5 and the metal frame 12. The metal frame 12 is detachably fixed to the cushion plate 501 through the cooperation of the mounting ears 1201 and bolts. In actual application, the cushion plate 501 is detachably fixedly connected with the bearing plate 5, such as being fixedly connected by bolts. Since the cushion plate 501 is detachably fixed on the bearing plate 5 through bolts, the metal frame 12 can finally be firmly fixed on the bearing plate 5 through the mounting ears 1201, which can effectively prevent the situation that the metal frame 12 and the lining barrel 1202 slip due to a slightly inclined state.

[0033] In one embodiment, the support rod 3 is rotatably connected with the bearing plate 5, and the bearing plate 5 is in contact with the support plate 4, which facilitates the bearing plate 5 to rotate around the support rod 3, so that the metal frame 12 is inclined, thereby discharging the materials at the bottom of the metal frame 12, and through the support plate 4 being in contact with the bearing plate 5, the metal frame 12 placed normally is supported. The transmission rod 8 and the transmission plate 9 are threadedly arranged, which facilitates the transmission plate 9 to move along the transmission rod 8 as the transmission rod 8 rotates.

[0034] In one embodiment, the stabilizing mechanism 6 includes an adjusting rod 601, a fixing plate 602 and an anti-slip pad 603. The adjusting rod 601 is movably installed on the inner wall of the bottom plate 1. The lower end of the adjusting rod 601 is movably provided with the fixing plate 602, and the anti-slip pad 603 is fixedly connected to the lower surface of the fixing plate 602, which is convenient for improving the working stability of the device through the stabilizing mechanism 6.

[0035] In one embodiment, the adjusting rod 601 is threadedly connected to the bottom plate 1, and the adjusting rod 601 and the fixing plate 602 are rotatably arranged, which is convenient for the user to rotate the adjusting rod 601, so that the adjusting rod 601 moves downward relative to the bottom plate 1, thereby driving the fixing plate 602 to move downward, so that the fixing plate 602 drives the anti-slip pad 603 to closely adhere to the ground. At this time, the stability of the device positioned on the ground is improved.

[0036] In one preferred embodiment, the roller 10 is in fit connection with the bottom plate 1, which is convenient for the transmission plate 9 to drive the roller 10 to roll relative to the bottom plate 1 when the transmission plate 9 moves, so that the transmission plate 9 moves stably.

[0037] In one preferred embodiment, both ends of the support rod 11 respectively form a rotating structure with the transmission plate 9 and the bearing plate 5, which is convenient for the transmission plate 9 to drive the support rod 11 to move as the transmission plate 9 moves, so that the support rod 11 pushes the bearing plate 5 to rotate around the support rod 3, thereby driving the metal frame 12 to tilt.

[0038] In one preferred embodiment, the upper surface of the cushion plate 501 is an inclined structure, and its inclination angle is preferably 6-8°. In the actual use process, the corresponding inclination angle can be selected according to actual needs, such as inclination angles of 3°, 5°, 9°, etc. By providing the cushion plate 501 with an inclined angle, it is not necessary to tilt the bearing plate 5 through components such as the servo motor 7, the support rod 11, and the transmission plate 9, and the inner lining barrel 1202 and the metal frame 12 can also be conveniently in a slightly inclined state, so as to facilitate the discharging of the inner lining barrel 1202. In this embodiment, by providing the cushion plate 501 with an inclined structure, when the material in the tonnage bucket is less, it is not necessary to tilt the bearing plate through components such as the servo motor, the support rod, and the transmission plate, and the inner lining barrel can also be in a slightly inclined state under normal placement conditions, which is convenient for the inner lining barrel to discharge materials.

[0039] In one preferred embodiment, the transmission rod 8 is further provided with a limit switch 102 for limiting the stroke of the transmission plate 9, so as to prevent the stroke of the transmission plate 9 from being too large, resulting in too large an inclination angle of the bearing plate 5 and too large an inclination angle of the tonnage bucket, causing the tonnage bucket to tip over. Specifically, the limit switch can be a microswitch, a Hall switch or an optoelectronic switch, which can be selected according to actual needs in practical applications. When the limit switch is triggered, the trigger signal can be fed back to the servo motor 7 or the upper controller to make the servo motor 7 stop urgently, so as to prevent the tonnage bucket from tipping over due to the motor exceeding the preset stroke due to unexpected situations. In practical applications, the maximum inclination angle of the bearing plate 5 limited by the limit switch 102 is preferably 12-15°, which can be set according to actual needs. For example, the actual maximum inclination angle can be 20°, or other inclination angles, such as the actual maximum inclination angle can be 25° or 30°, etc., as long as it is ensured that the tonnage bucket will not tip over. In addition, it should be noted that the specific structure and specific application principle of the limit switch 102 belong to the prior art and will not be elaborated here.

[0040] In a specific embodiment, the limit switch 102 is arranged on the bottom plate 1 through a mounting cross plate 103. An adjustable mounting distance adjusting screw hole 101 is arranged on the side of the bottom plate 1 away from the servo motor 7. The mounting cross plate 103 is locked and fixed on the bottom plate 1 through the cooperation of a locking screw 104 and the adjusting screw hole 101. Since there are multiple adjusting screw holes 101, the limit switch 102 can be arranged on the adjusting screw holes 101 at different distances according to needs. Therefore, the maximum stroke for limiting the transmission plate 9 can be adjusted according to actual needs.

[0041] The working principle of the present utility model is as follows: The existing tonnage bucket itself is composed of an inner lining bucket 1202 and a metal frame 12. The metal frame 12 is used to protect the inner lining bucket 1202. When using the base of the tonnage bucket with an inclination function, first, as Figures 1-4As shown, the metal frame 12 together with the inner lining barrel 1202 is placed on the inclined backing plate 501. At this time, the metal frame 12 is placed on the backing plate 501 in an inclined state. Then, bolts are used to pass through the mounting ears 1201 at the bottom of the metal frame 12 and tightened on the backing plate 501 (the above-mentioned mounting ears 1201 are welded and installed at the bottom edge position of the metal frame 12), which can firmly fix the metal frame 12 on the backing plate 501, thereby effectively preventing the metal frame 12 and the inner lining barrel 1202 from slipping due to the inclined state; the user can move the tonnage barrel to the position required for work through the casters 2. In order to prevent the base of the tonnage barrel from moving, the locking device on the casters 2 can be turned on. In order to make the base of the tonnage barrel fixed more firmly, the user can operate the stabilizing mechanism 6, such as operating the adjusting rod 601 to move the adjusting rod 601 downward relative to the bottom plate 1. The fixing plate 602 is driven by the adjusting rod 601 to move downward until the anti-slip pad 603 on the fixing plate 602 is close to the ground, so that the base of the tonnage barrel is more firmly positioned on the ground;

[0042] For the tonnage barrel base provided by the present utility model, by setting the backing plate 501 with an inclined structure, it can be ensured that the discharging of materials in the tonnage barrel can be carried out smoothly and more quickly when the materials in the tonnage barrel are less; when a larger inclination angle is required to discharge all the materials at the bottom of the inner lining barrel 1202, the servo motor 7 can be started to drive the transmission rod 8 to rotate. At this time, the transmission plate 9 moves along the transmission rod 8 towards the support plate 4. As the transmission plate 9 moves, the support rod 11 will lift the bearing plate 5, making the bearing plate 5 in an inclined state, so that the tonnage barrel can be inclined at a larger inclination angle, and the inner lining barrel is inclined towards the side where the valve 14 is provided. Finally, all the materials at the bottom of the tonnage barrel can be discharged through the valve 14, avoiding the situation that there are still a large amount of materials remaining in the tonnage barrel and unable to be discharged.

[0043] In order to prevent the tonnage barrel from tipping over due to an excessive inclination angle, the tonnage barrel base provided in this embodiment is provided with a limit switch 102. When the transmission plate 9 triggers the limit switch 102 during the movement process, the servo motor 7 stops moving, thereby effectively preventing the situation that the stroke of the transmission plate 9 is too large, resulting in an excessive inclination angle of the bearing plate 5 and an excessive inclination angle of the tonnage barrel, causing the tonnage barrel to tip over.

[0044] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A ton barrel support base with a tilting function, applied to a ton barrel, the ton barrel comprising a metal frame (12) and a liner barrel (1202) arranged in the metal frame (12), a barrel cover (13) being threadedly mounted on the upper outer wall of the liner barrel (1202), and a valve (14) being arranged at the lower end of the side of the liner barrel (1202), characterized in that: The ton barrel base includes: A base plate (1), casters (2) are installed at the four corners of the lower surface of the base plate (1), a support rod (3) is symmetrically fixed on one side of the upper surface of the base plate (1), a support plate (4) is fixedly arranged on the other side of the upper surface of the base plate (1), a bearing plate (5) is movably installed on the upper end of the support rod (3), and a stabilizing mechanism (6) is arranged on the inner wall of the base plate (1) on the side of the support rod (3); A servo motor (7), the servo motor (7) is fixedly mounted in the middle of the upper surface of the base plate (1), the end of the output shaft of the servo motor (7) is fixedly connected to a transmission rod (8), the outer wall of the transmission rod (8) is sleeved with a transmission plate (9), the lower surface of the transmission plate (9) is fixedly provided with a roller (10), and both ends of the upper surface of the transmission plate (9) are installed with support rods (11); The metal frame (12) is arranged above the bearing plate (5); a mounting ear (1201) is fixedly connected to the outer wall of the bottom of the metal frame (12); a pad (501) is fixed to the upper surface of the bearing plate (5); the pad (501) is located between the bearing plate (5) and the metal frame (12); and the metal frame (12) is detachably fixed to the pad (501) by the cooperation of the mounting ear (1201) and bolts.

2. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The support rod (3) and the bearing plate (5) are rotatably connected, and the bearing plate (5) and the support plate (4) are in close contact with each other.

3. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The stabilizing mechanism (6) comprises an adjusting rod (601), a fixing plate (602) and an anti-skid pad (603), wherein the adjusting rod (601) is movably mounted on the inner wall of the bottom plate (1), and the fixing plate (602) is movably arranged at the lower end of the adjusting rod (601), and the anti-skid pad (603) is fixedly connected to the lower surface of the fixing plate (602).

4. The tonnage barrel support base with tilting function according to claim 3 is characterized in that: The adjusting rod (601) and the bottom plate (1) are threadedly connected, and the adjusting rod (601) and the fixing plate (602) are rotatably arranged.

5. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The transmission rod (8) and the support plate (4) are rotatably connected.

6. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The transmission rod (8) and the transmission plate (9) are threadedly arranged.

7. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The roller (10) and the bottom plate (1) are closely connected.

8. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The two ends of the support rod (11) respectively form a rotating structure with the transmission plate (9) and the bearing plate (5).

9. The tonnage barrel support base with tilting function according to claim 1 is characterized in that: The upper surface of the pad (501) is an inclined structure, and its inclination angle is 6-8°.

10. The tonnage barrel support base with tilting function according to claim 1, characterized in that: The transmission rod (8) is provided with a limit switch (102) for limiting the travel of the transmission plate (9).

Images