Transfer equipment for sanitary appliance production

Abstract

The utility model relates to the technical field of sanitary appliance production, in particular to a transfer device for sanitary appliance production, which comprises a transfer frame and a support frame, the bottom of a sanitary appliance is detachably nested at the top end of the support frame, a discharge mechanism is arranged at the top of the transfer frame, a return mechanism is arranged at the bottom of the transfer frame, and a stop control mechanism is further arranged on the transfer frame. The discharging mechanism comprises a plurality of discharging rollers and a discharging driving part, the bottom of the supporting frame can slide on the discharging rollers, limiting guide plates are symmetrically arranged on the two sides of the transferring frame, and the height of the tops of the limiting guide plates is larger than that of the top sides of the discharging rollers. Time and labor are consumed, the working intensity of workers is increased, and the delivery efficiency is reduced.

Description

Technical Field

[0001] This application relates to the technical field of sanitary ware production, and specifically discloses a transfer device for sanitary ware production. Background Art

[0002] Sanitary ware refers to ceramic and hardware household equipment used in bathrooms and kitchens. Sanitary ware is mainly made of materials such as ceramics, fiberglass, plastics, artificial marble agate, and stainless steel. Among them, squatting pans are one of the commonly used sanitary wares in daily life, with advantages such as hygiene and easy cleaning.

[0003] Currently, the manufacturing process of mold grouting and forming is often used to mass-produce finished squatting pans, and the finished squatting pans obtained from mass production are manually transported to the shipping rack for unified shipping. However, the existing sanitary ware production workshops usually have a large space scale, and there is usually a certain distance between the squatting pan production workstations and the shipping rack, resulting in a large distance between the loading point and the unloading point during the transfer of sanitary ware. Then, manually transporting the finished squatting pans to the shipping rack over a long distance is time-consuming and laborious, greatly increasing the working intensity of workers and reducing the production and shipping efficiency. Therefore, in view of this, the inventor provides a transfer device for sanitary ware production to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to solve the problem that when traditional sanitary ware is produced, the handling distance of manually transporting the finished sanitary ware for shipping is relatively long, which is time-consuming and laborious, increases the working intensity of workers, and reduces the shipping efficiency.

[0005] To achieve the above purpose, the basic solution of the present utility model provides a transfer device for sanitary ware production, including a transfer rack arranged between the loading point and the unloading point and a support frame for supporting the transportation of sanitary ware on the transfer rack. The bottom of the sanitary ware is detachably nested on the top of the support frame. The top of the transfer rack is provided with a discharging mechanism for transporting the sanitary ware and the support frame from the loading point to the unloading point, and the bottom of the transfer rack is provided with a feeding mechanism for transporting the support frame from the unloading point back to the loading point. The transfer rack is also provided with a stop control mechanism for stopping the transportation of the sanitary ware on the transfer rack. The discharging mechanism includes a plurality of discharging rollers whose two ends are respectively rotatably connected to the inner walls of both sides of the top of the transfer rack, and a discharging driving member arranged at the outer end of one side of the top of the transfer rack for driving the discharging rollers to rotate. The bottom of the support frame can slide on the discharging rollers. The two sides of the transfer rack are symmetrically provided with limiting guide plates, and the height of the top of the limiting guide plates is higher than the height of the top side of the discharging rollers.

[0006] The principle and effect of this basic solution are as follows:

[0007] 1. Compared with the prior art, the utility model realizes the direct transfer of sanitary ware from production to loading by arranging a transfer rack between the feeding point and the discharging point. By arranging a support frame to support and lift the bottom of the sanitary ware, it is convenient for the conveying of the sanitary ware on the transfer rack, avoiding the collision and damage of the sanitary ware products caused by the direct contact between the sanitary ware and the transfer rack during the conveying process. By arranging a discharging mechanism and a feeding-back mechanism, it is convenient to transport the support frame and the sanitary ware to the discharging point together. At the same time, after the sanitary ware is discharged and loaded, the support frame is separately transported back to the feeding point for recycling, realizing the continuous and cyclic transfer of the sanitary ware, greatly improving the working efficiency of the transfer and loading of the sanitary ware, and reducing the use cost of the support frame during the transfer of the sanitary ware.

[0008] 2. Compared with the prior art, the utility model drives the discharging roller to rotate by arranging a discharging driving member, and drives the support frame to slide along the transfer rack by the rotation of the discharging roller, providing power for the sliding movement of the support frame and the sanitary ware on the transfer rack. At the same time, by arranging a limiting guide plate, it is convenient to limit the movement area of the support frame on the transfer rack, avoiding the support frame from sliding and derailing outside the transfer rack under the action of inertia and causing damage to the products, realizing the production process of mechanically transferring the sanitary ware, greatly reducing the working intensity of workers in transporting the sanitary ware for transfer and loading, saving time and effort, improving the efficiency of the sanitary ware shipment, and solving the problems that in the traditional production of sanitary ware, when manually transporting the finished sanitary ware for shipment, the transportation distance is far, it is time-consuming and laborious, increasing the working intensity of workers and reducing the shipment efficiency.

[0009] Further, the transfer rack includes a first transfer table, a turning transfer table and a second transfer table which are sequentially connected between the feeding point and the discharging point. The first transfer table and the second transfer table are not collinear. The discharging rollers are uniformly arranged and installed along the first transfer table, the turning transfer table and the second transfer table in sequence. By arranging the first transfer table, the second transfer table and the turning transfer table connected between the two, the transfer rack can be adapted to the layout of the sanitary ware production workshop and installed with turning or steering, making the installation and laying of the transfer rack more convenient, thus making the transfer rack more practical. By uniformly installing the discharging rollers on the first transfer table, the turning transfer table and the second transfer table in sequence, it is convenient to transfer the sanitary ware along the transfer rack orderly, making the overall transfer process more continuous.

[0010] Furthermore, the support frame includes a fixed bottom frame that can slide on the surface of the discharge roller of the transfer rack, and side brackets symmetrically arranged on both sides of the fixed bottom frame and used to support the bottom of the sanitary ware. Oblique limiting rods for supporting the sanitary ware in an inclined manner are provided at the tops of the side brackets, and a number of arc-shaped convex rods are evenly arranged on the surfaces of the oblique limiting rods. By providing the fixed bottom frame and the side brackets, it is convenient to achieve sliding on the transfer rack and support and structural limitation of the sanitary ware. By providing the oblique limiting rods, the sanitary ware is placed in an inclined state during transportation, which is convenient for the installation of the sanitary ware on the transfer rack during discharging and the unloading of the sanitary ware from the transfer rack during loading, making the overall equipment structure more stable during the transportation of the sanitary ware and more convenient to operate during transfer loading and unloading.

[0011] Furthermore, the discharge driving member includes a discharge motor installed on one side of the end of the first transfer table and coaxially connected to the discharge roller at the end of the first transfer table close to the loading point, and a first chain transmission member provided between the two discharge rollers at the end of the first transfer table close to the loading point. By setting the discharge motor to drive the discharge roller to rotate and synchronously driving the other discharge roller to rotate through the first chain transmission member, sufficient initial power is provided for the sliding movement of the support frame on the discharge roller. Thus, the initial power of the support frame and the sanitary ware on the transfer rack during subsequent continuous feeding is used to push the support frame and the sanitary ware being transported in front of it, and the movement inertia generated during the driving and sliding of the support frame and the sanitary ware by the discharge driving member is utilized to continuously slide on the transfer rack, thereby realizing the transfer work of the sanitary ware on the transfer rack.

[0012] Furthermore, the return material mechanism includes a number of return rollers whose two ends are respectively rotatably connected to the inner walls of the two sides of the bottom of the transfer rack and are evenly arranged and installed along the direction of the transfer rack, a return motor installed on one side of the end of the second transfer table and coaxially connected to the return roller at the end of the second transfer table close to the unloading point, and a second chain transmission member provided between the two return rollers at the end of the second transfer table close to the unloading point. The bottom of the support frame can slide on the return rollers. By setting the return motor to drive the two return rollers at the end to rotate in combination with the second chain transmission member, initial power is provided for the return transportation of the support frame from the unloading point to the loading point. Thus, the initial power of the support frame on the transfer rack during subsequent continuous feeding is used to push the support frame being transported in front of it to slide, and at the same time, the movement inertia generated during the driving and sliding of the support frame by the return driving member is also utilized to continuously slide on the transfer rack, thereby realizing the transfer work of the support frame on the transfer rack, facilitating the cyclic supply and use of the support frame, and maintaining the continuity of the sanitary ware transfer work.

[0013] Further, the shutdown control mechanism includes mounting seats symmetrically arranged on both sides of the top of the connection end between the first transfer table and the turning transfer table, a rotating baffle plate with one end hinged to any one of the mounting seats, and limit blocks symmetrically arranged at both ends of the top of the mounting seat far from the fixed end of the rotating baffle plate. The limit blocks are located on both sides of the bottom of the rotating baffle plate. By setting the mounting seats, the rotating baffle plate and the limit blocks, the worker manually flips the rotating baffle plate, which is convenient for blocking the operation of the transfer work of the sanitary ware on the transfer rack, controls the start and stop of the transfer work of the sanitary ware and the support frame, and avoids the worker directly using the hand to intercept the sanitary ware and the support frame and being injured by the movement inertia of the sanitary ware and the support frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1 It shows a three-dimensional view of the right-side structure of the shaft of a transfer device for sanitary ware production proposed in an embodiment of the present application;

[0016] Figure 2 It shows a three-dimensional view of the left-side structure of the shaft of a transfer device for sanitary ware production proposed in an embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] In order to further elaborate on the technical means and effects adopted by the present invention to achieve the intended utility model purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, describe in detail the specific embodiments, structures, features and their effects according to the present invention.

[0018] The reference numerals in the drawings of the specification include: transfer rack 1, sanitary ware 2, support frame 3, discharge roller 4, limit guide plate 5, first transfer table 6, second transfer table 7, turning transfer table 8, fixed bottom frame 9, side support 10, inclined limiting rod 11, arc convex rod 12, discharge motor 13, first chain transmission member 14, return roller 15, return motor 16, second chain transmission member 17, mounting seat 18, rotating baffle plate 19, limit block 20, pull rod 21.

[0019] A transfer device for sanitary ware production, the embodiments are as Figure 1 and Figure 2As shown in the figure: It includes a transfer rack 1 located between the loading point and the unloading point and a support rack 3 for supporting the sanitary ware 2 to be conveyed on the transfer rack 1. Among them, the produced sanitary ware 2 includes, but is not limited to, squatting pans. The bottom of the sanitary ware 2 is detachably nested on the top end of the support rack 3. The top of the transfer rack 1 is provided with a discharging mechanism for transporting the sanitary ware 2 and the support rack 3 from the loading point to the unloading point. The bottom of the transfer rack 1 is provided with a feeding-back mechanism for transporting the support rack 3 from the unloading point back to the loading point. The transfer rack 1 is also provided with a stop control mechanism for stopping the conveyance of the sanitary ware 2 on the transfer rack 1. The discharging mechanism includes dozens of discharging rollers 4 whose two ends are respectively rotatably connected to the inner walls on both sides of the top of the transfer rack 1 and a discharging driving member provided at the outer end of one side of the top of the transfer rack 1 for driving the discharging rollers 4 to rotate. The bottom of the support rack 3 can slide on the discharging rollers 4. The two sides of the transfer rack 1 are symmetrically provided with limiting guide plates 5, and the height of the top of the limiting guide plates 5 is higher than the height of the top side of the discharging rollers 4.

[0020] Among them, as Figure 1 and Figure 2 shown in the figure, the transfer rack 1 includes a first transfer table 6, a turning transfer table 8 and a second transfer table 7 that are sequentially connected between the loading point and the unloading point. The first transfer table 6 and the second transfer table 7 are not collinear. The discharging rollers 4 are evenly arranged and installed along the first transfer table 6, the turning transfer table 8 and the second transfer table 7 in sequence. Among them, the laying lengths of the first transfer table 6, the turning transfer table 8 and the second transfer table 7 are determined according to the transfer distance of the sanitary ware 2 in the production site and the terrain distribution in the site.

[0021] Among them, as Figure 1 and Figure 2 shown in the figure, the support rack 3 includes a fixed bottom rack 9 that can slide on the surface of the discharging rollers 4 of the transfer rack 1 and side brackets 10 symmetrically arranged on the left and right sides of the fixed bottom rack 9 and used for supporting the left and right sides of the bottom of the sanitary ware 2. The tops of the side brackets 10 are both provided with inclined limiting rods 11 for supporting the sanitary ware 2 in an inclined manner, and a plurality of arc-shaped convex rods 12 are evenly arranged on the surface of the inclined limiting rods 11.

[0022] Among them, as Figure 1 and Figure 2 shown in the figure, the discharging driving member includes a discharging motor 13 installed at the front side of the end of the first transfer table 6 and coaxially connected to the discharging roller 4 at the end of the first transfer table 6 close to the loading point, and a first chain transmission member 14 provided between the two discharging rollers 4 at the end of the first transfer table 6 close to the loading point. Among them, the first chain transmission member 14 is installed and linked between the first discharging roller 4 at the end of the transfer rack 1 close to the loading point and the third discharging roller 4 at the end of the transfer rack 1 close to the loading point that is separated from this discharging roller 4.

[0023] Among them, as Figure 1 and Figure 2As shown in the figure, the return material mechanism includes dozens of return rollers 15 whose two ends are respectively rotatably connected to the inner walls of the front and rear sides of the bottom of the transfer rack 1 and are evenly arranged and distributed along the direction of the transfer rack 1, a return motor 16 installed at the rear side of the end of the second transfer table 7 and coaxially connected to the return roller 15 at one end of the second transfer table 7 close to the blanking point, and a second chain transmission member 17 arranged between the two return rollers 15 at one end of the second transfer table 7 close to the blanking point. The bottom of the support frame 3 can slide on the return rollers 15.

[0024] Among them, as Figure 1 and Figure 2 shown in the figure, the shutdown control mechanism includes mounting seats 18 symmetrically arranged on both sides of the top of the connection end of the first transfer table 6 and the turning transfer table 8, a rotating baffle 19 whose front end is hinged to any one of the mounting seats 18, and limit blocks 20 symmetrically arranged at both ends of the top of the mounting seats 18 far from the fixed end of the rotating baffle 19. The limit blocks 20 are located on both sides of the bottom of the rotating baffle 19. A pull rod 21 for facilitating the application of force by workers is provided on the side of the free end of the rotating baffle 19 away from the transfer rack 1.

[0025] In the specific implementation process of the present utility model, after the sanitary ware 2 is processed and produced into a finished product, the produced sanitary ware 2 products are transported from the loading point to the unloading point for loading and leaving the factory. When transporting the sanitary ware 2, the discharging operation is first carried out. During discharging, the worker first places the support frame 3 on the first discharging roller 4 at the end of the first transfer table 6 near the loading point, and then places the finished product of the sanitary ware 2 on the support frame 3 and makes the two ends of the bottom of the sanitary ware 2 respectively embedded and installed on the side brackets 10, so that the sanitary ware 2 is loaded on the support frame 3. Subsequently, the discharging motor 13 is started and the first discharging roller 4 on the first transfer table 6 is driven by the discharging motor 13 to rotate, thereby pushing the support frame 3 on the discharging roller 4 to slide in the direction from the loading point to the unloading point. After the first support frame 3 loaded with the sanitary ware 2 slides away from the first discharging roller 4 near the loading point, the support frame 3 loaded with the sanitary ware 2 continues to slide on the discharging roller 4 of the first transfer table 6 for a certain distance under the action of inertia and then stops. Then, the worker places the next support frame 3 and the sanitary ware 2 on the first transfer table 6 in sequence according to the discharging operation. At the same time, the support frame 3 loaded with the sanitary ware 2 also slides a certain distance and stops by the movement inertia and converges with the previous support frame 3. And so on, when the support frames 3 discharged on the first transfer table 6 are arranged on the first discharging roller 4, the discharging roller 4 is driven by the discharging motor 13 to continuously push all the support frames 3 arranged on the transfer rack 1 to slide on the transfer rack 1 towards the unloading point. When the first discharged support frame 3 is transported to the end of the second transfer table 7 far from the turning transfer table 8, the unloading operation starts. During unloading, the worker first unloads the sanitary ware 2 loaded on the support frame 3 and places it on the existing tool for loading and unloading the sanitary ware 2 for shipment, such as a shipping rack for placing the sanitary ware 2 in batches. Subsequently, the support frame 3 after unloading the sanitary ware 2 is unloaded from the discharging roller 4 and placed on the return roller 15. The return roller 15 is driven by the return motor 16 to rotate and drives the support frame 3 to slide on the return roller 15 from the unloading point to the loading point in the same way as the discharging operation. And the worker at the loading point unloads the support frame 3 from the return roller 15 and takes it for reuse in the loading work of the sanitary ware 2. When it is necessary to intercept and stop the transportation and propulsion work of the sanitary ware 2 midway, in addition to turning off the discharging motor 13, the staff also needs to apply force to the pull rod 21 and lift the rotating baffle 19 to rotate 90 degrees, so that the rotating baffle 19 transversely intercepts on the transfer rack 1 and stops the sanitary ware 2 on the first transfer table 6. When it is necessary to continue transporting the sanitary ware 2, the staff applies force to the pull rod 21 again and reversely rotates the rotating baffle 19, so that the rotating baffle 19 turns away from the side of the discharging roller 4 on the transfer rack 1, and the mounting seat 18 supports and limits the placement of the rotating baffle 19.

[0026] Compared with the prior art, the utility model realizes the direct transfer of the sanitary ware 2 from production to loading by arranging a transfer rack 1 between the feeding point and the discharging point. By arranging a support frame 3 to support and lift the bottom of the sanitary ware 2, it is convenient for the conveying of the sanitary ware 2 on the transfer rack 1, and avoids the bump damage of the sanitary ware 2 product caused by the direct contact between the sanitary ware 2 and the transfer rack 1 during the conveying process. By arranging a discharging mechanism and a feeding-back mechanism, it is convenient to transport the support frame 3 and the sanitary ware 2 to the discharging point together. At the same time, after the sanitary ware 2 is discharged and loaded, the support frame 3 is separately transported back to the feeding point for recycling, realizing the continuous and cyclic transfer of the sanitary ware 2, greatly improving the working efficiency of the transfer and loading of the sanitary ware 2, and reducing the use cost of the support frame 3 during the transfer of the sanitary ware 2;

[0027] Compared with the prior art, the utility model drives the discharging roller 4 to rotate by arranging a discharging driving part, and drives the support frame 3 to slide along the transfer rack 1 by using the rotation of the discharging roller 4, providing power for the sliding movement of the support frame 3 and the sanitary ware 2 on the transfer rack 1. At the same time, by arranging a limiting guide plate 5, it is convenient to limit the movement area of the support frame 3 on the transfer rack 1, avoiding the damage of the product caused by the sliding and derailing of the support frame 3 outside the transfer rack 1 under the action of inertia, realizing the motorized transfer of the production process of the sanitary ware 2, greatly reducing the working intensity of workers in transporting the sanitary ware 2 for transfer and loading, saving time and effort, improving the shipping efficiency of the sanitary ware 2, and solving the problems of long handling distance, time-consuming and laborious when manually transporting the finished sanitary ware products during traditional sanitary ware production, increasing the working intensity of workers, and reducing the shipping efficiency.

[0028] The above is only the preferred embodiment of the utility model, and it does not impose any form of limitation on the utility model. Although the utility model has been disclosed above with the preferred embodiment, it is not intended to limit the utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to make equivalent embodiments of equivalent changes within the scope of the technical solution of the utility model. However, as long as it does not depart from the content of the technical solution of the utility model, any brief modification, equivalent change and modification made to the above embodiment according to the technical essence of the utility model still fall within the scope of the technical solution of the utility model.

Claims

1. A transfer device for sanitary ware production, characterized in that: The utility model comprises a transfer frame arranged between a loading point and a unloading point and a support frame for supporting sanitary ware for transportation on the transfer frame, the bottom of the sanitary ware is detachably nested in the top end of the support frame, the top of the transfer frame is provided with a discharging mechanism for transporting the sanitary ware and the support frame from the loading point to the unloading point, the bottom of the transfer frame is provided with a returning mechanism for transporting the support frame from the unloading point to the loading point, the transfer frame is also provided with a stop control mechanism for stopping the transportation of the sanitary ware on the transfer frame, the discharging mechanism comprises a plurality of discharging rollers whose two ends are rotatably connected to the inner walls on both sides of the top of the transfer frame respectively, and a discharging driving member arranged at the outer end of one side of the top of the transfer frame for driving the discharging roller to rotate, the bottom of the support frame can slide on the discharging roller, and limiting guide plates are symmetrically provided on both sides of the transfer frame, and the height at which the top of the limiting guide plates is located is higher than the height at which the top side of the discharging roller is located.

2. A transfer device for sanitary ware production according to claim 1, characterized in that: The transfer frame includes a first transfer table, a turning transfer table and a second transfer table which are sequentially connected between a loading point and an unloading point. The first transfer table and the second transfer table are not arranged in a colinear manner, and the discharge rollers are evenly arranged and distributed along the first transfer table, the turning transfer table and the second transfer table.

3. A transfer device for sanitary ware production according to claim 2, characterized in that: The support frame includes a fixed base frame that can slide on the surface of the discharge roller of the transfer frame and side brackets symmetrically arranged on both sides of the fixed base frame and used to support both sides of the bottom of the sanitary ware. The tops of the side brackets are provided with oblique limit rods for supporting the sanitary ware in an inclined manner, and the surfaces of the oblique limit rods are evenly provided with a plurality of arc convex rods.

4. A transfer device for sanitary ware production according to claim 3, characterized in that: The discharging drive component includes a discharging motor installed on one side of the end of the first rotating table and coaxially connected to a discharging roller located at one end of the first rotating table close to the loading point, and a first chain transmission component arranged between two discharging rollers located at one end of the first rotating table close to the loading point.

5. A transfer device for sanitary ware production according to claim 4, characterized in that: The return mechanism includes a plurality of return rollers whose two ends are rotatably connected to the inner walls on both sides of the bottom of the transfer frame and are evenly arranged and distributed along the direction of the transfer frame, a return motor installed on one side of the end of the second turntable and coaxially connected to the return roller located at one end of the second turntable close to the unloading point, and a second chain transmission component arranged between the two return rollers located at one end of the second turntable close to the unloading point, and the bottom of the support frame can slide on the return roller.

6. A transfer device for sanitary ware production according to claim 5, characterized in that: The shutdown control mechanism includes mounting seats symmetrically arranged on both sides of the top of the connecting end of the first transfer table and the turning transfer table, a rotating baffle plate hinged to any mounting seat at one end, and limit blocks symmetrically arranged on both ends of the top of the mounting seat away from the fixed end of the rotating baffle plate, and the limit blocks are located on both sides of the bottom of the rotating baffle plate.

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