Iron core turnover device

By using pneumatic linkage instead of hydraulic linkage in the core flip device, combined with the design of guide rails and slides, the problems of oil leakage and insufficient applicability of the existing devices are solved, and a more stable, safe and universal core flip effect is achieved.

CN222989114UActive Publication Date: 2025-06-17GUANGDONG HUIWANG TECH GRP CO LTD
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Patent Information

Application Number
CN202421778853.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-17
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing iron core flip device is hydraulically driven, which leads to oil leakage or oil leakage after long-term use of the linkage rod, the internal oil level decreases, and lifting and lowering failures; in addition, the existing device can only be used for one iron core with stacked thickness and cannot adapt to iron cores of different thicknesses.

Method used

Pneumatic linkage instead of hydraulic linkage, and the driving device is linked through the first fixed seat, the second fixed seat and the linkage cylinder; at the same time, the first clamp plate and the second clamp plate can be moved along the length direction of the guide rail, and the clamp thickness is adjusted to adapt to the iron core of different stacking thicknesses.

Benefits of technology

The oil leakage or oil leakage of the driving device linkage rod is avoided, and the stability and safety of the device are improved. At the same time, through the adjustable clamp structure, it is suitable for iron cores of different stack thicknesses, which improves the versatility of the device.

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Abstract

An iron core turnover device comprises a base, a supporting assembly, a turnover base, a placing table, a first clamping plate, a second clamping plate, a locking assembly, a driving device and a sliding block. The supporting assembly is installed on the top face of the base, the overturning base is placed on the top of the supporting assembly, and the driving device is used for driving the overturning base to swing along the supporting position of the rear end of the supporting assembly. The utility model provides an iron core turnover device according to the above content, and solves the problems that an iron core turnover device in the prior art generally adopts a hydraulic driving mode, so that the phenomenon of oil leakage or oil leakage can occur after a linkage rod is used for a long time, the internal oil level is lowered, a lifting fault occurs, and the service life of the iron core turnover device is influenced. And the problem that an iron core turnover device in the prior art generally can only turn over iron cores with one stacking thickness and cannot be suitable for turning over iron cores with different stacking thicknesses is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of core flipping, in particular to a core flipping device. Background Art

[0002] Cores are widely used in electronic components such as transformers, inductors, motors, generators, etc., and are indispensable magnetic circuit components in these devices. When producing cores, the cores need to be stacked flat one by one, and then the stacked cores are flipped 90° by a core flipping device to make them vertical, so as to facilitate the transfer to the subsequent process for final assembly.

[0003] However, the core flipping devices in the prior art usually adopt a hydraulic driving method, which causes oil leakage or seepage in the linkage rod after long-term use, resulting in a decrease in the internal oil level and a lifting failure. In addition, the core flipping devices in the prior art generally can only flip cores with one stacking thickness and cannot be applied to flip cores with different stacking thicknesses. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a core flipping device, which solves the problems that the core flipping devices in the prior art usually adopt a hydraulic driving method, resulting in oil leakage or seepage in the linkage rod after long-term use, a decrease in the internal oil level and a lifting failure, and that the core flipping devices in the prior art generally can only flip cores with one stacking thickness and cannot be applied to flip cores with different stacking thicknesses.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A core flipping device includes a base, a support assembly, a flipping seat, a placement table, a first clamping plate, a second clamping plate, a locking assembly, a driving device and a slider;

[0007] The support assembly is installed on the top surface of the base, the flipping seat is placed on the top of the support assembly, and the driving device is used to drive the flipping seat to swing along the support at the rear end of the support assembly;

[0008] The placement table is installed on the flipping seat. The flipping seat is provided with a guide rail perpendicular to the placement table. The first clamping plate and the second clamping plate are arranged oppositely up and down, and the first clamping plate and the second clamping plate can move towards or away from each other along the guide rail through sliders respectively. The first clamping plate and the second clamping plate are used for clamping the core, and the locking assembly is used to lock and fix the first clamping plate and the second clamping plate on the placement table;

[0009] The driving device includes a first fixing seat, a second fixing seat and a linkage cylinder;

[0010] The first fixing seat is installed on the top surface of the base, the second fixing seat is installed on the flipping seat, one end of the linkage cylinder is hinged to the first fixing seat, and the other end of the linkage cylinder is hinged to the second fixing seat.

[0011] Furthermore, the support assembly includes support columns and support plates;

[0012] The number of the support columns and the support plates is two respectively. The two support columns are located on the front side of the two support plates, the two support plates are located between the two support columns, and the rear end of the support plate is provided with a rounded corner.

[0013] Specifically, a buffer pad is provided on the top surface of the support column.

[0014] Preferably, a buffer strip is provided on the rear side surface of the support plate.

[0015] In some embodiments, the locking assembly includes a locking frame bar and a bolt;

[0016] Lugs are provided on the left and right sides of the placement table. The lugs are provided with first locking holes and through openings. The flipping seat is provided with an avoidance opening, and the avoidance opening is directly opposite to the through opening.

[0017] Both ends of the locking frame bar are movably installed in the through openings respectively. The locking frame bar is provided with a plurality of second locking holes, and the plurality of second locking holes are evenly spaced along the height direction of the locking frame bar. The second locking holes can be directly opposite to the first locking holes. One end of the bolt is installed in the first locking hole, and the other end of the bolt is installed in the second locking hole.

[0018] Furthermore, the flipping seat is provided with a positioning table. The positioning table is located between the two guide rails, and the front side surface of the positioning table protrudes from the front side surface of the guide rails.

[0019] Specifically, it further includes connecting screws and connecting nuts;

[0020] Connecting nuts are respectively fixedly installed on the rear end surfaces of the first clamping plate and the second clamping plate. The slider is connected to the connecting nut through the connecting screw.

[0021] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0022] Through the first fixing seat, the second fixing seat and the linkage cylinder, pneumatic linkage is adopted instead of hydraulic linkage, avoiding the phenomenon of oil leakage or seepage after the linkage rod of the driving device is used for a long time, resulting in a decrease in the internal oil level and a lifting failure. This makes the iron core flipping device more convenient, fast, safe and clean. Further, through the guide rail and the slider, the first clamping plate and the second clamping plate can move along the length direction of the guide rail to adjust the clamping thickness between the two, which is applicable to the clamping of iron cores with different stacking thicknesses, achieving the effect of improving the versatility of the iron core flipping device. Brief Description of the Drawings

[0023] Figure 1 is a schematic structural diagram of the iron core flipping device of one embodiment of the present utility model;

[0024] Figure 2 is a schematic structural diagram of the clearance opening of one embodiment of the present utility model;

[0025] Figure 3 is a schematic structural diagram of the rounded corner of one embodiment of the present utility model;

[0026] Figure 4 is a schematic structural diagram of the locking assembly of one embodiment of the present utility model;

[0027] Figure 5 is Figure 4 an enlarged view of part A of

[0028] Wherein: base 1, support assembly 2, support column 21, buffer pad 211, support plate 22, rounded corner 221, buffer strip 222, flipping seat 3, guide rail 31, clearance opening 32, positioning table 33, placing table 4, convex block 41, first locking hole 411, through hole 412, first clamping plate 51, second clamping plate 52, locking assembly 6, locking frame strip 61, second locking hole 611, plug pin 62, driving device 7, first fixing seat 71, second fixing seat 72, linkage cylinder 73, slider 8, connecting screw 91, connecting nut 92. Detailed Description of the Embodiment

[0029] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0030] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "inner side", "outer side", "inner end", "outer end", "axial direction", "radial direction", "circumferential direction", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features, which are used to distinguish and describe the features, without order or importance. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is more than two.

[0031] In an embodiment of the present utility model, such as Figures 1-5As shown in the figure, an iron core flipping device includes a base 1, a support assembly 2, a flipping seat 3, a placement table 4, a first clamping plate 51, a second clamping plate 52, a locking assembly 6, a driving device 7, and a slider 8; the support assembly 2 is installed on the top surface of the base 1, the flipping seat 3 is placed on the top of the support assembly 2, and the driving device 7 is used to drive the flipping seat 3 to swing along the support at the rear end of the support assembly 2; the placement table 4 is installed on the flipping seat 3, the flipping seat 3 is provided with a guide rail 31, the guide rail 31 is perpendicular to the placement table 4, the first clamping plate 51 and the second clamping plate 52 are arranged up and down opposite to each other, and the first clamping plate 51 and the second clamping plate 52 can move towards or away from each other along the guide rail 31 respectively through the slider 8. The first clamping plate 51 and the second clamping plate 52 are used for clamping the iron core, and the locking assembly 6 is used to lock and fix the first clamping plate 51 and the second clamping plate 52 to the placement table 4; the driving device 7 includes a first fixed seat 71, a second fixed seat 72, and a linkage cylinder 73; the first fixed seat 71 is installed on the top surface of the base 1, the second fixed seat 72 is installed on the flipping seat 3, one end of the linkage cylinder 73 is hinged to the first fixed seat 71, and the other end of the linkage cylinder 73 is hinged to the second fixed seat 72.In this embodiment, the number of the first fixing seats 71, the second fixing seats 72 and the linkage cylinders 73 is two respectively. The two first fixing seats 71 are respectively installed on the top surfaces of the left and right sides of the base 1, the two second fixing seats 72 are respectively installed on the bottom surfaces of the left and right sides of the flipping seat 3, one ends of the two linkage cylinders 73 are respectively hinged to the corresponding first fixing seats 71, and the other ends of the two linkage cylinders 73 are respectively hinged to the corresponding second fixing seats 72. The two linkage cylinders 73 are linked with each other and work synchronously. The flipping seat 3 is of an L-shaped structure. The number of the guide rails 31 is two, and the number of the sliders 8 is four. The first clamping plate 51 is slidably installed on the guide rails 31 through the two sliders 8, and the second clamping plate 52 is slidably installed on the guide rails 31 through the two sliders 8. During operation, the two linkage cylinders 73 drive their output ends to retract, the support assembly 2 supports the bottom of the flipping seat 3, and the first clamping plate 51 is installed on the flipping seat 3 through the two sliders 8. At this time, the first clamping plate 51 is in a horizontal state. Then, the first clamping plate 51 is abutted against the top surface of the placing table 4, and iron cores are stacked on the first clamping plate 51. After the iron cores are stacked, the second clamping plate 52 is installed on the flipping seat 3 through the two sliders 8. Then, the sliders 8 are slid along the length direction of the guide rails 31 until the second clamping plate 52 abuts against the stacked iron cores. At this time, the stacked iron cores are clamped between the first clamping plate 51 and the second clamping plate 52. Then, the first clamping plate 51 and the second clamping plate 52 are locked and fixed to the placing table 4 through the locking assembly 6, that is, the first clamping plate 51 and the second clamping plate 52 cannot move. Then, the two linkage cylinders 73 synchronously link and extend their respective output rods, so as to push up the flipping seat 3 and make the flipping seat 3 swing and flip along the supporting part at the rear end of the support assembly 2, specifically swing and flip by 90°, so that the iron cores are in a vertical state. Then, the locking assembly 6 is loosened, and the stacked iron cores are taken away by a forklift or a crane. After the iron cores are taken away, the two linkage cylinders 73 drive the flipping seat 3 to reset. In this application, through the first fixing seats 71, the second fixing seats 72 and the linkage cylinders 73, pneumatic linkage is adopted instead of hydraulic linkage, so as to avoid oil leakage or seepage of the linkage rods of the driving device 7 after long-term use, resulting in a decrease in the internal oil level and lifting failure, making the iron core flipping device more convenient, fast, safe and clean. Further, through the guide rails 31 and the sliders 8, the first clamping plate 51 and the second clamping plate 52 can move along the length direction of the guide rails 31 to adjust the clamping thickness between the two, which is applicable to the clamping of iron cores with different stacking thicknesses, achieving the effect of improving the versatility of the iron core flipping device.

[0032] Such as Figures 1-3As shown, the support assembly 2 includes support columns 21 and support plates 22; the number of the support columns 21 and the support plates 22 is two respectively. The two support columns 21 are located on the front side of the two support plates 22. The two support plates 22 are located between the two support columns 21, and the rear end of the support plate 22 is provided with a rounded corner 221. In this embodiment, when the flip seat 3 is in a horizontal state, the top surfaces of the two support columns 21 support the bottom of the front end of the flip seat 3, and the top surfaces of the two support plates 22 support the bottom of the rear end of the flip seat 3. When the flip seat 3 swings and flips, because the flip seat 3 is placed with stacked iron cores and has a heavy weight, the flip seat 3 will swing along the support of the support plate 22, specifically along the rounded corner 221 of the support plate 22, until the flip seat 3 fits against the rear side of the support plate 22. The rounded corner structure 221 is beneficial to improving the smoothness of the flipping and swinging of the flip seat 3.

[0033] As Figures 2-3 shown, a buffer pad 211 is provided on the top surface of the support column 21. In this embodiment, a buffer pad 211 made of rubber material is provided on the top surface of the support column 21. When the flip seat 3 is reset, the buffer pad 221 can play a role in buffering and shock absorption, so that the flip seat 3 can be stably reset and stopped, avoiding the phenomenon of damage caused by rigid collision.

[0034] As Figures 2-3 shown, a buffer strip 222 is provided on the rear side of the support plate 22. In this embodiment, a buffer strip 222 made of rubber material is provided on the rear side of the support plate 22. When the flip seat 3 flips and abuts against the rear side of the support plate 22, the buffer strip 222 plays a role in buffering and shock absorption, so that the flip seat 3 can be stably stopped, avoiding the phenomenon of damage caused by rigid collision.

[0035] As Figure 4As shown, the locking assembly 6 includes a locking frame strip 61 and a bolt 62; bumpers 41 are provided on the left and right sides of the placing table 4. The bumpers 41 are provided with first locking holes 411 and through openings 412. The turning base 3 is provided with a clearance opening 32 which faces the through opening 412. Both ends of the locking frame strip 61 are movably installed in the through opening 412. The locking frame strip 61 is provided with a plurality of second locking holes 611 which are evenly spaced along the height direction of the locking frame strip 61. The second locking holes 611 can face the first locking holes 411. One end of the bolt 62 is installed in the first locking hole 411, and the other end of the bolt 62 is installed in the second locking hole 611. In this embodiment, after the first clamping plate 51 and the second clamping plate 52 clamp the iron core, both ends of the locking frame strip 61 are respectively installed in the through openings 412 of the two bumpers 41 and moved along the length direction of the through opening 412 until the locking frame strip 61 fits against the top surface of the second clamping plate 52. At this time, the first locking hole 411 faces the corresponding second locking hole 611. Then, one end of the bolt 62 is inserted into the first locking hole 411 and placed in the second locking hole 611. At this time, the first clamping plate 51 and the second clamping plate 52 are locked and fixed to the placing table 4 through the locking frame strip 61. Further, a clearance opening 32 corresponding to the through opening 412 is provided in the turning base 3, so as to facilitate the up and down movement adjustment of the locking frame strip 61 and be applicable to locking and fixing iron cores with different stacking thicknesses.

[0036] As Figure 4 shown, the turning base 3 is provided with a positioning table 33 which is located between the two guide rails 31, and the front side surface of the positioning table 33 protrudes from the front side surface of the guide rails 31. In this embodiment, the positioning table 33 is provided between the turning bases 3. The positioning table 33 is located in front of the two guide rails 31, and the front side surface of the positioning table 33 protrudes from the front side surface of the guide rails 31. When stacking the iron cores, the end of the patch can be abutted against the positioning table 33 as a positioning position to facilitate subsequent stacking. When the turning base 3 swings and turns, the positioning table 33 plays a supporting role to support the stacked and fixed iron core, avoiding the weight of the iron core acting on the two guide rails 31, thereby preventing the guide rails 31 from being deformed by pressure.

[0037] As Figures 4-5As shown, it further includes a connecting screw 91 and a connecting nut 92; the rear end faces of the first clamping plate 51 and the second clamping plate 52 are respectively fixedly installed with the connecting nut 92, and the slider 8 is connected to the connecting nut 92 through the connecting screw 91. In this embodiment, the rear end faces of the first clamping plate 51 and the second clamping plate 52 are respectively fixedly installed with the connecting nut 92, and the slider 8 is provided with a threaded hole. When installing the first clamping plate 51 or the second clamping plate 52 on the slider 8, specifically, the end of the connecting screw 91 is sequentially passed through the first clamping plate 51 or the second clamping plate 52, and through the corresponding connecting nut 92, and then the end of the connecting screw 91 is screwed into the threaded hole of the slider 8, so as to achieve the connection and installation, which is convenient and fast.

[0038] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and purposes of the present invention, and the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A core turning device, characterized in that: It includes a base, a supporting assembly, a turning seat, a placing table, a first clamping plate, a second clamping plate, a locking assembly, a driving device and a sliding block; The support assembly is mounted on the top surface of the base, the flip seat is placed on the top of the support assembly, and the driving device is used to drive the flip seat to swing along the support at the rear end of the support assembly; The placing table is installed on the turning seat, and the turning seat is provided with a guide rail, and the guide rail is perpendicular to the placing table. The first clamping plate and the second clamping plate are arranged opposite to each other up and down, and the first clamping plate and the second clamping plate can move towards each other or move away from each other along the guide rail through a slider, respectively. The first clamping plate and the second clamping plate are used to clamp the iron core, and the locking assembly is used to lock and fix the first clamping plate and the second clamping plate to the placing table; The driving device comprises a first fixing seat, a second fixing seat and a linkage cylinder; The first fixing seat is installed on the top surface of the base, the second fixing seat is installed on the flip seat, one end of the linkage cylinder is hinged to the first fixing seat, and the other end of the linkage cylinder is hinged to the second fixing seat.

2. The core turning device according to claim 1, characterized in that: The support assembly includes a support column and a support plate; The number of the support columns and the number of the support plates are two respectively, the two support columns are located at the front sides of the two support plates, the two support plates are located between the two support columns, and the rear ends of the support plates are provided with rounded corners.

3. The core turning device according to claim 2, characterized in that: A buffer pad is provided on the top surface of the support column.

4. The core turning device according to claim 2, characterized in that: A buffer strip is arranged on the rear side of the support plate.

5. The core turning device according to claim 1, characterized in that: The locking assembly includes a locking frame bar and a latch; The left and right sides of the placing table are provided with protrusions, the protrusions are provided with a first locking hole and a through hole, the flip seat is provided with an air avoidance opening, and the air avoidance opening is directly opposite to the through hole. The two ends of the locking frame strip are movably installed on the through opening respectively, the locking frame strip is provided with a plurality of second locking holes, the plurality of second locking holes are evenly spaced along the height direction of the locking frame strip, the second locking holes can be directly opposite to the first locking holes, one end of the plug pin is installed in the first locking hole, and the other end of the plug pin is installed in the second locking hole.

6. The core turning device according to claim 1, characterized in that: The flip seat is provided with a positioning platform, the positioning platform is located between the two guide rails, and the front side surface of the positioning platform protrudes from the front side surface of the guide rail.

7. The core turning device according to claim 1, characterized in that: Also includes connecting screws and connecting nuts; The connecting nuts are fixedly mounted on the rear end surface of the first clamping plate and the rear end surface of the second clamping plate respectively, and the sliding block is connected to the connecting nuts via the connecting screws.