Truck loading system for rapidly loading coke into container

Abstract

The utility model relates to a truck loading system and method for rapidly loading coke into a container. The truck loading system sequentially comprises a container unloading area, a truck loading area, a flatcar area, a container in-place area and a traveling line along a conveying line. The container unloading area is used for hoisting an empty container from a truck to a container transport vehicle; the loading area is used for loading coke into an empty container; the flatcar area is used for flattening coke on the container; and the container in-place area is used for hoisting the container filled with coke to the automobile from the container transport vehicle. The utility model has the advantages that the gate is arranged at the bottom of the stock bin, and the chute is arranged at the lower end of the gate, so that the blanking height of coke can be effectively reduced, and coke dust is prevented from being raised due to large fall; a positioning device is mounted on the container transport vehicle, so that a position signal of the container transport vehicle can be output in real time, and operators can start and stop equipment remotely; a material flattening device is adopted in the flatcar area, coke in the container is flattened, and transportation is convenient.

Description

Technical Field

[0001] The utility model relates to the field of goods storage and transportation, in particular to a loading system for quickly loading coke into a container. Background Art

[0002] When loading a container carrying coke onto a vehicle, usually the truck driver drives the vehicle to the container loading area for loading. During the loading process, the truck driver is directed to move the vehicle manually through a walkie-talkie. After loading, the vehicle still needs to drive to a designated position for leveling and supplementary loading. The original loading operation is backward, and during the loading process, the whole vehicle is located in the loading area and is seriously polluted by dust. Summary of the Invention

[0003] The purpose of the utility model is to provide a loading system for quickly loading coke into a container, which does not require manual command and operation, has a simple loading operation, and reduces dust pollution.

[0004] To achieve the above purpose, the utility model is realized through the following technical solutions:

[0005] A loading system for quickly loading coke into a container sequentially includes a container unloading area, a loading area, a leveling area, a container positioning area, and a driving lane along the conveyor line;

[0006] The container unloading area is used to lift an empty container from a truck to a container transport vehicle;

[0007] The loading area is used to load coke into the empty container;

[0008] The leveling area is used to level the coke on the container;

[0009] The container positioning area is used to lift the container filled with coke from the container transport vehicle to the truck, and the container transport vehicle returns to the starting point.

[0010] It further includes a driving lane, which is used to drive the truck carrying the empty container to the container unloading area, and after unloading the empty container, the truck drives to the container loading position area to wait.

[0011] A dust removal unit is arranged in the loading area. The dust removal unit includes a dust removal hood and a dust collector, and is used to suck the dust generated at the chute outlet into the dust collector through the dust removal hood.

[0012] A loading unit is further arranged in the loading area. The loading unit includes a silo, a gate, and a chute. The silo is used to store coke, a gate is arranged at the bottom of the silo, and the chute is arranged at the lower end of the gate.

[0013] A leveling unit is arranged in the leveling area. The leveling unit includes a leveling device, which is used to level the coke on the container.

[0014] Both the chute and the gate are driven by corresponding hydraulic cylinders.

[0015] The container transport vehicle is provided with a driving device and driving wheels, and the driving wheels are symmetrically arranged on the left and right on the chassis of the container transport vehicle, and the driving device is used to drive the driving wheels to act.

[0016] The driving device includes an inverter and an AC motor, and the inverter is connected to the AC motor.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. A gate is provided at the bottom of the silo, and the chute is arranged at the lower end of the gate, which can effectively reduce the falling height of the coke and avoid the outward scattering of coke dust caused by a large drop.

[0019] 2. A dust removal unit is provided in the loading area. The dry quenched coke has no moisture on its surface. When loading the coke, it is used to prevent a large amount of dust mixed in the coke from being raised, causing dust pollution.

[0020] 3. A positioning device is installed on the container transport vehicle, which can output the position signal of the container transport vehicle in real time, facilitating the operator to remotely start and stop the equipment.

[0021] 4. Crane 1 and crane 2 are respectively used to lift the container off and into the vehicle. Using two sets of cranes can improve the loading efficiency of the loading line, avoid the crane moving back and forth and increasing the operation time, and the crane travel track is L-shaped, which is convenient for the container to turn.

[0022] 5. The flat car area adopts a leveling device to level the coke in the container, which is convenient for transportation.

[0023] 6. There is no need for manual command and operation, the loading operation is simple, the vehicle does not need to pass through the loading area, and the whole loading process is carried out in a closed environment, reducing dust pollution and improving the loading speed. Description of the Drawings

[0024] Figure 1 It is a top view of the loading line of the loading system for quickly loading coke into the container.

[0025] Figure 2 It is a front view of the loading line of the loading system for quickly loading coke into the container.

[0026] In the figure: 1 - Container unloading area, 2 - Crane 1, 3 - Container transport vehicle, 4 - Loading unit, 5 - Flat car unit, 6 - Dust removal unit, 7 - Container positioning area, 8 - Crane 2, 9 - Loading area, 10 - Travel line. Detailed Embodiment

[0027] The following embodiments are implemented on the premise of the technical solution of the present utility model, and detailed implementation manners and specific operation processes are given. However, the protection scope of the present utility model is not limited to the following embodiments. The methods used in the following embodiments are all conventional methods unless otherwise specified.

[0028]

Embodiment 1

[0029] See Figure 1 , Figure 2 , a loading system for quickly loading coke into containers, which sequentially includes a container unloading area 1, a loading area 9, a flat car area, a container positioning area 7, and a crane line 10 along the conveyor line. The loading area 9 and the flat car area are enclosed areas; a crane 1 is provided in the container unloading area 1. The empty container is lifted from the truck to the container transport vehicle 3 by the crane 1, and the truck travels along the crane line 10 to wait in the container loading position area; a positioning device is installed on the container transport vehicle 3.

[0030] Platforms are provided in the container unloading area 1, the loading area 9, the flat car area, and the container positioning area 7. Travel tracks for the container transport vehicle 3 are provided on the platforms, and the tracks in each area are connected; the container transport vehicle 3 is provided with a driving device and driving wheels. The driving wheels are symmetrically arranged on the left and right on the chassis of the transport vehicle. The driving device is used to drive the driving wheels to act. The driving device includes an inverter and an AC motor. The inverter is connected to the AC motor. The container transport vehicle 3 moves forward along the track under the drive of the driving device.

[0031] A dust removal unit 6 and a loading unit 4 are provided in the loading area 9. The loading unit 4 includes a silo, a gate, and a chute. The silo is used to store coke. A gate is provided at the bottom of the silo, and the chute is provided at the lower end of the gate; both the chute and the gate are driven by corresponding hydraulic cylinders; the dust removal unit 6 includes a dust hood and a dust collector. The dust removal unit 6 is used to suck the dust generated at the outlet of the chute into the dust collector through the dust hood. The dust collector is a bag filter; the loading area 9 is used to load coke into the empty container.

[0032] A flat car unit 5 is provided in the flat car area. The flat car unit 5 includes a hydraulic push rod and a leveling plate. The leveling plate moves downward to the leveling position under the action of the hydraulic push rod to level the coke on the container, and moves upward to the initial position after leveling.

[0033] A crane 2 is provided in the container positioning area 7. The crane 2 lifts the container filled with coke from the container transport vehicle 3 to the truck, and the container transport vehicle 3 returns to the starting point.

[0034] The crane 1 and the crane 2 are respectively used to lift the container off and into the truck. The crane travel track of the container is L-shaped for the turning of the container.

[0035] Working process:

[0036] 1) When the vehicle carrying the empty container travels to the container unloading area 1, the crane 2 starts, lifts the empty container onto the container transport vehicle 3, and the vehicle travels along the driving lane 10 to wait at the container positioning area 7.

[0037] 2) The driving device is frequency conversion speed regulation. The container transport vehicle 3 moves quickly during translation. During the loading and leveling processes, the translation speed of the container transport vehicle 3 is slightly slower. After the container transport vehicle 3 leaves the container positioning area 7, it can quickly return to the starting position.

[0038] 3) After the container transport vehicle 3 travels forward to the loading area 9, the positioning device sends a signal, the container transport vehicle 3 switches to low-speed operation, the dust removal unit 6 starts, the chute descends to the set loading height, the gate is opened, coke is piled up to the height of the chute, and the container transport vehicle 3 slowly moves forward horizontally. The width of the gate is smaller than the width of the container; when the horizontal translation distance of the container transport vehicle is equal to the length of the container, it means the container is filled with coke. The positioning device sends a signal, the gate is closed, the chute rises, the dust removal unit 6 is closed, and the container transport vehicle 3 drives away from the loading area 9.

[0039] 4) When the container transport vehicle 3 travels to the leveling area, the positioning device sends a signal to start the leveling device. The leveling device descends to the set leveling height, and the container transport vehicle moves forward slowly horizontally. The coke is leveled under the action of the leveling device. After leveling, the leveling device rises to the starting position, and the container transport vehicle 3 leaves the leveling area.

[0040] 5) When the container transport vehicle 3 travels to the position of the crane 8 in the container positioning area 7, the positioning device sends a signal, the container transport vehicle 3 stops running, the crane 8 starts, lifts the container filled with coke onto the vehicle, and the container transport vehicle 3 returns to the starting point at high speed to prepare for the next round of loading.

[0041] The utility model provides a gate at the bottom of the silo, and a chute is arranged at the lower end of the gate, which can effectively reduce the height of the coke drop and avoid the coke dust from being blown out due to the large height difference; a dust removal unit is arranged in the loading area, and the surface of the dry quenched coke does not contain moisture. When the coke is loaded, it is used to prevent the dust mixed in the coke from being blown up in large quantities to cause dust pollution; a positioning device is installed on the container transport vehicle, which can output the position signal of the container transport vehicle in real time, so that the operator can start and stop the equipment remotely; the first crane and the second crane are respectively used for lifting the container from the car and lifting it in. The use of two sets of cranes can improve the loading efficiency of the loading line, avoid the crane moving back and forth to increase the operation time, and the crane driving track is L-shaped, which is convenient for the turning of the container; the flat car area adopts a flat material device to flatten the coke in the container for easy transportation; the loading process is automatically completed without manual command and operation, the loading operation is simple, the car does not need to pass through the loading area, and the entire loading process is carried out in a closed environment, which reduces dust pollution and improves the loading speed.

Claims

1. A loading system for quickly loading coke into a container, characterized in that: Along the conveyor line, there are container unloading area, loading area, flat car area, container loading area and driving line; The container unloading area is used to lift empty containers from cars to container transporters; The loading area is used to load coke into empty containers; The flat car area is used to flatten the coke on the container; The container loading area is used to lift the container filled with coke from the container transporter to the car, and the container transporter returns to the starting point.

2. A loading system for quickly loading coke into a container according to claim 1, characterized in that: It also includes a driving lane, which is used to drive the car carrying the empty container to the container unloading area. After unloading the empty container, the car drives to the container loading area and waits.

3. A loading system for quickly loading coke into a container according to claim 1, characterized in that: The loading area is provided with a dust removal unit, which includes a dust removal hood and a dust collector. The dust removal unit is used to suck the dust generated at the chute outlet into the dust collector through the dust removal hood.

4. A loading system for quickly loading coke into a container according to claim 3, characterized in that: The loading area is also provided with a loading unit, which includes a silo, a gate, and a chute. The silo is used to store coke, a gate is provided at the bottom of the silo, and the chute is provided at the lower end of the gate.

5. A loading system for quickly loading coke into a container according to claim 3, characterized in that: The flat car area is provided with a flat car unit, and the flat car unit includes a flat material device, and the flat material device is used to flatten the coke on the container.

6. A loading system for quickly loading coke into a container according to claim 4, characterized in that: The chute and gate are driven by corresponding hydraulic cylinders.

7. A loading system for quickly loading coke into a container according to claim 2, characterized in that: The container transport vehicle is provided with a driving device and driving wheels. The driving wheels are arranged symmetrically on the chassis of the container transport vehicle. The driving device is used to drive the driving wheels to move.

8. A loading system for quickly loading coke into a container according to claim 7, characterized in that: The driving device comprises a frequency converter and an AC motor, and the frequency converter is connected to the AC motor.

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