Double-wire differential wire feeding mechanism

By designing a two-wire differential wire feeding mechanism in the wire feeding mechanism, and using an independently rotating wire feeding wheel set and a differential drive module, the problem of easy confusion in the transmission of multiple wires in the prior art is solved, and the independent differential transmission of two wire harnesses is realized to meet the transmission needs of different lengths.

CN222989412UActive Publication Date: 2025-06-17DONGGUAN YUETONG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422027214.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-17
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing single-wire feeding and feeding mechanism is prone to chaos when transmitting multiple wires, and cannot achieve independent transmission of the two steel wires, especially when the end lengths are not suitable.

Method used

A two-wire differential wire feeding mechanism is designed, and the differential transmission of the first wire harness and the second wire harness is realized by installing an independently rotating wire feeding wheel set on the first support shaft and the second support shaft, and driven by the first drive module and the second drive module respectively.

Benefits of technology

The independent transmission of the first wire harness and the second wire harness is realized, and it can adapt to the transmission of wire harnesses of different lengths, improving the universality and adaptability of the system.

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Abstract

The utility model discloses a double-wire differential wire feeding mechanism. The first supporting shaft and the second supporting shaft are installed on the machine frame, the first wire feeding wheel set and the second wire feeding wheel set are arranged on the first supporting shaft and the second supporting shaft and transmit a first wire harness and a second wire harness respectively in a matched mode, and the first shaft sleeve and the second shaft sleeve are arranged on the first supporting shaft and the second supporting shaft in a sleeving mode. The first driving module is used for driving the first supporting shaft and the second supporting shaft to rotate, the second driving module is used for driving the first shaft sleeve and the second shaft sleeve to rotate, and a first bearing and a second bearing are arranged between the first shaft sleeve and the first supporting shaft and between the second shaft sleeve and the second supporting shaft respectively. The first wire feeding wheel set and the second wire feeding wheel set which can independently rotate and are used for transmitting the first wire harness and the second wire harness are installed on the first supporting shaft and the second supporting shaft, the first driving module and the second driving module respectively drive the first wire feeding wheel set and the second wire feeding wheel set to rotate to transmit the first wire harness and the second wire harness, and therefore differential feeding of the first wire harness and the second wire harness is achieved.
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Description

Technical Field:

[0001] The utility model relates to the field of conveying linear products, and particularly refers to a double-line differential wire feeding mechanism. Background Art:

[0002] A wire feeding mechanism is a device used to convey or transmit slender items such as wires, cables, and optical fibers. The wire feeding mechanism plays an important role in industrial production. For example, in the production of wires and cables, the wire feeding mechanism can ensure the continuous production and efficient transmission of wires and cables; in automated equipment, the wire feeding mechanism can achieve precise material transmission, improving production efficiency and product quality. In addition, the design and optimization of the wire feeding mechanism can also reduce production costs and enhance the competitiveness of enterprises.

[0003] Currently, the wire feeding mechanisms on the market mainly use single-line feeding. For example, a wire feeding mechanism for a terminal machine with a Chinese patent application number of 201520839050.9, and a wire feeding mechanism for a wire harness with a Chinese patent application number of 201910217882.X. Although such single-line feeding mechanisms can also convey multiple wires, chaos will occur during the conveying process. Therefore, the utility model patent with a Chinese patent application number of 202021359751.X discloses a double-wire conveying device and a spring coiling machine having the same. In this patent, mutually parallel first circumferential grooves 121 and third circumferential grooves 122 are provided on a first wire feeding wheel 120 to guide and transmit two steel wires, thereby avoiding the chaos of the steel wires. However, this method cannot achieve the independent transmission of two steel wires, and when the end lengths do not need to be the same, this feeding method is obviously not applicable.

[0004] In view of this, the inventor of the present invention proposes the following technical solutions. Summary of the Utility Model:

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a double-line differential wire feeding mechanism.

[0006] To solve the above technical problems, the utility model adopts the following technical solutions: A double-line differential wire feeding mechanism includes: a frame, a first support shaft and a second support shaft vertically and juxtaposedly installed on the frame, a first wire feeding wheel set and a second wire feeding wheel set arranged on the first support shaft and the second support shaft and respectively cooperating to transmit a first wire harness and a second wire harness, a first shaft sleeve and a second shaft sleeve sleeved on the first support shaft and the second support shaft and used to support and install the second wire feeding wheel set, a first driving module for driving the first support shaft and the second support shaft to rotate, and a second driving module for driving the first shaft sleeve and the second shaft sleeve to rotate. Among them, a plurality of first bearings and second bearings for relative rotation are respectively provided between the first shaft sleeve and the second shaft sleeve and the first support shaft and the second support shaft.

[0007] Furthermore, in the above technical solution, a third support shaft is also installed on the frame. A gearbox capable of swinging is arranged on the third support shaft, and the second support shaft is installed in the gearbox.

[0008] Furthermore, in the above technical solution, a width adjustment device for pushing the gearbox to swing to adjust the gap width between the wire feeding wheels in the first wire feeding wheel set and the second wire feeding wheel set is arranged on the frame, and a spring for keeping the wire feeding wheels pressing against the first wire harness and the second wire harness is arranged between the gearbox and the frame.

[0009] Furthermore, in the above technical solution, the width adjustment device includes a threaded limit block installed on the frame, a limit stop block arranged on the gearbox and located on one side of the threaded limit block, and a threaded screw rod installed on the threaded limit block and in contact with and pressing against the limit stop block.

[0010] Furthermore, in the above technical solution, the first driving module includes a first motor and a first transmission pulley set for setting between the first motor and the first support shaft and the third support shaft. A first gear and a second gear respectively installed on the second support shaft and the third support shaft and meshing with each other are arranged in the gearbox.

[0011] Furthermore, in the above technical solution, the second driving module includes a second motor, a pulley shaft sleeve sleeved on the third support shaft and capable of relatively rotating, and a second transmission pulley set arranged between the second motor and the first shaft sleeve and the pulley shaft sleeve. A third gear and a fourth gear meshing with each other are arranged between the second shaft sleeve and the pulley shaft sleeve.

[0012] Furthermore, in the above technical solution, a slide rail slider assembly is arranged at the bottom of the frame, and a third driving module for pushing the frame to move back and forth along the slide rail slider assembly is arranged beside the frame.

[0013] Furthermore, in the above technical solution, the third driving module includes a hinge seat, a rotating shaft arranged on the hinge seat, a first swing rod and a second swing rod installed at both ends of the rotating shaft, a first pull rod arranged between the first swing rod and the frame, and a second pull rod arranged at the end of the second swing rod and connected to the power source. Connecting joints are arranged at both ends of the first pull rod and the second pull rod.

[0014] Furthermore, in the above technical solution, wire passing brackets and wire guiding devices for positioning the first wire harness and the second wire harness are respectively arranged on both sides of the first wire feeding wheel set and the second wire feeding wheel set. Among them, a first wire passing hole and a second wire passing hole for the first wire harness and the second wire harness to pass through are arranged on the wire passing bracket, and a first conduit and a second conduit for the first wire harness and the second wire harness to pass through are arranged on the wire guiding device. The front ends of the first conduit and the second conduit are respectively provided with a first spring conduit and a second spring conduit extending coaxially outwards.

[0015] Furthermore, in the above technical solution, the wire guiding device includes a conduit seat installed on the frame, a cylinder vertically arranged on the conduit seat, a slider arranged at the end of the cylinder, and a movable block installed on the slider and used for pressing the first wire harness and the second wire harness. Among them, the first conduit and the second conduit are installed on the conduit seat and are located below the movable block, and first notch grooves and second notch grooves for cooperating with the movable block to press and position the first wire harness and the second wire harness are respectively arranged on the first conduit and the second conduit.

[0016] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art: In the utility model, a first wire feeding wheel set and a second wire feeding wheel set capable of independently rotating and used for transmitting the first wire harness and the second wire harness are installed on the first support shaft and the second support shaft. The first wire feeding wheel set and the second wire feeding wheel set are respectively driven by the first driving module and the second driving module to rotate for transmitting the first wire harness and the second wire harness, so as to realize differential feeding of the first wire harness and the second wire harness, enable the ends of the first wire harness and the second wire harness to be of different lengths, meet the requirements of different products, and improve the versatility. Description of the Drawings:

[0017] Figure 1 is a perspective view of the utility model;

[0018] Figure 2 is a front view of the utility model;

[0019] Figure 3 is Figure 2 a cross-sectional view taken along the R-R section in

[0020] Figure 4 is Figure 2 a cross-sectional view taken along the T-T section in

[0021] Figure 5 is Figure 2 a cross-sectional view taken along the U-U section in

[0022] Figure 6 is an exploded view of the wire guiding device in the utility model. Detailed Embodiment:

[0023] The present utility model will be further described below in conjunction with specific embodiments and the accompanying drawings.

[0024] See Figures 1 to 6 As shown, it is a double-line differential wire feeding mechanism, which includes: a frame 1, a first support shaft 2 and a second support shaft 3 vertically and juxtaposedly installed on the frame 1, a first wire feeding wheel set 4 and a second wire feeding wheel set 5 arranged on the first support shaft 2 and the second support shaft 3 and respectively cooperating to transmit the first wire harness and the second wire harness, a first bushing 6 and a second bushing 7 sleeved on the first support shaft 2 and the second support shaft 3 and used to support and install the second wire feeding wheel set 5, a first driving module 8 for driving the first support shaft 2 and the second support shaft 3 to rotate, and a second driving module 9 for driving the first bushing 6 and the second bushing 7 to rotate. Among them, a number of first bearings 61 and second bearings 71 for relative rotation are respectively arranged between the first bushing 6 and the second bushing 7 and the first support shaft 2 and the second support shaft 3. By installing the first wire feeding wheel set 4 and the second wire feeding wheel set 5 that can rotate independently and are used to transmit the first wire harness and the second wire harness on the first support shaft 2 and the second support shaft 3, the first driving module 8 and the second driving module 9 respectively drive the first wire feeding wheel set 4 and the second wire feeding wheel set 5 to rotate to convey the first wire harness and the second wire harness, thereby realizing the differential feeding of the first wire harness and the second wire harness, enabling the ends of the first wire harness and the second wire harness to be of different lengths to meet the requirements of different products and improving versatility.

[0025] The first wire feeding wheel set 4 includes an upper wire feeding wheel 41 and a lower wire feeding wheel 42, and the second wire feeding wheel set 5 includes an upper wire feeding wheel 51 and a lower wire feeding wheel 52 respectively installed on the first support shaft 2 and the second support shaft 3. A third support shaft 10 is further installed on the frame 1, and a swingable gearbox 100 is arranged on the third support shaft 10, and the second support shaft 3 is installed in the gearbox 100. A width adjusting device A for pushing the gearbox 100 to swing to adjust the gap between the wire feeding wheels in the first wire feeding wheel set 4 and the second wire feeding wheel set 5 is arranged on the frame 1, and a spring B for keeping the wire feeding wheels pressing against the first wire harness and the second wire harness is arranged between the gearbox 100 and the frame 1. By installing the second support shaft 3 on the gearbox 100 and hingedly installing the gearbox 100 on the third support shaft 10, and limiting and adjusting the gearbox 100 through the width adjusting device A, the gearbox 100 can drive the second support shaft 3 to swing, and then drive the upper wire feeding wheel 41 and the upper wire feeding wheel 51 to swing, thereby changing the gap between the upper wire feeding wheel 41 and the lower wire feeding wheel 42 and between the upper wire feeding wheel 51 and the lower wire feeding wheel 52, and realizing the conveyance of the first wire harness and the second wire harness of different sizes.

[0026] The width adjustment device A includes a threaded limit block A1 installed on the frame 1, a limit stop block A2 arranged on the gearbox 100 and located on one side of the threaded limit block A1, and a threaded rod A3 installed on the threaded limit block A1 and in contact with and pressing against the limit stop block A2. The threaded rod A3 passes through the threaded limit block A1 and then contacts and presses against the limit stop block A2 on the gearbox 100. When it is necessary to adjust the size of the wire transmitted by the first wire feeding wheel set 4 and the second wire feeding wheel set 5, the threaded rod A3 is rotated to lift the gearbox 100, so that the gap between the upper wire feeding wheel 41 and the lower wire feeding wheel 42 and between the upper wire feeding wheel 51 and the lower wire feeding wheel 52 is enlarged. After the first wire bundle and the second wire bundle pass through, the threaded rod A3 is loosened. Under the pulling force of the spring B, the gearbox 100 can swing in the reverse direction, so that the upper wire feeding wheel 41 and the upper wire feeding wheel 51 press the first wire bundle and the second wire bundle, thereby realizing that when the first driving module 8 and the second driving module 9 drive the first wire feeding wheel set 4 and the second wire feeding wheel set 5 to rotate respectively, the first wire bundle and the second wire bundle can be loaded.

[0027] The first driving module 8 includes a first motor 81 and a first transmission pulley set 82 used for being arranged between the first motor 81, the first support shaft 2 and the third support shaft 10. A first gear 31 and a second gear 101 which are respectively installed on the second support shaft 3 and the third support shaft 10 and are meshed with each other are arranged in the gearbox 100.

[0028] The second driving module 9 includes a second motor 91, a pulley shaft sleeve 92 sleeved on the third support shaft 10 and capable of rotating relatively, and a second transmission pulley set 93 arranged between the second motor 91, the first shaft sleeve 6 and the pulley shaft sleeve 92. A third gear 94 and a fourth gear 95 which are meshed with each other are arranged between the second shaft sleeve 7 and the pulley shaft sleeve 92.

[0029] A slide rail slider assembly C is arranged at the bottom of the frame 1, and a third driving module D for pushing the frame 1 to move back and forth along the slide rail slider assembly C is arranged beside the frame 1.

[0030] The third driving module D includes a hinge seat D1, a rotating shaft D2 arranged on the hinge seat D1, a first swing rod D3 and a second swing rod D4 installed at both ends of the rotating shaft D2, a first pull rod D5 arranged between the first swing rod D3 and the frame 1, and a second pull rod D6 arranged at the end of the second swing rod D4 and connected with a power source. Among them, connecting joints are arranged at both ends of the first pull rod D5 and the second pull rod D6.

[0031] A wire passing bracket E and a wire guide device F for positioning the first wire harness and the second wire harness are respectively arranged on both sides of the first wire feeding wheel group 4 and the second wire feeding wheel group 5, wherein the wire passing bracket E is provided with a first wire threading hole E1 and a second wire threading hole E2 for the first wire harness and the second wire harness to pass through, and the wire guide device F is provided with a first conduit F1 and a second conduit F2 for the first wire harness and the second wire harness to pass through, and the front ends of the first conduit F1 and the second conduit F2 are respectively provided with a first spring conduit F3 and a second spring conduit F4 extending coaxially outward.

[0032] The wire device F includes a conduit seat F5 installed on the frame 1, a cylinder F6 vertically arranged on the conduit seat F5, a slider F7 arranged at the end of the cylinder F6, and a movable block F8 installed on the slider F7 and used for pressing the first wire harness and the second wire harness, wherein the first conduit F1 and the second conduit F2 are installed on the conduit seat F5 and are located below the movable block F8, and the first conduit F1 and the second conduit F2 are respectively provided with a first notch groove F11 and a second notch groove F21 for cooperating with the movable block F8 to press and position the first wire harness and the second wire harness.

[0033] To sum up, when the utility model is working, the first wire harness and the second wire harness pass through the first wire threading hole E1 and the second wire threading hole E2 of the wire support E respectively, and pass through the first wire feeding wheel group 4 and the second wire feeding wheel group 5, and then pass through the first conduit F1 and the second conduit F2 from the first spring conduit F3 and the second spring conduit F4, and the first driving module 8 and the second driving module 9 independently drive the first wire feeding wheel group 4 and the second wire feeding wheel group 5 to rotate for feeding. When the first wire harness and the second wire harness need to be transmitted at the same speed, the first driving module 8 and the second driving module 9 drive the first wire feeding wheel group 4 and the second wire feeding wheel group 5 to rotate at the same speed, and when the delivery lengths of the first wire harness and the second wire harness need to be different, the first driving module 8 and the second driving module 9 need to drive the first wire feeding wheel group 4 and the second wire feeding wheel group 5 to rotate at different speeds. At this time, the lengths of the first wire harness and the second wire harness delivered through the first wire feeding wheel group 4 and the second wire feeding wheel group 5 are different, thereby ensuring the production requirements of different products.

[0034] Of course, the above description is only a specific embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made according to the structure, characteristics and principles described in the patent application scope of the present invention should be included in the patent application scope of the present invention.

Claims

1. A dual-line differential wire feeding mechanism, characterized in that: include: A frame (1), a first support shaft (2) and a second support shaft (3) vertically mounted in parallel on the frame (1), a first wire feeding wheel group (4) and a second wire feeding wheel group (5) arranged on the first support shaft (2) and the second support shaft (3) and respectively cooperating to transmit the first wire harness and the second wire harness, a first shaft sleeve (6) and a second shaft sleeve (7) sleeved on the first support shaft (2) and the second support shaft (3) and used to support and install the second wire feeding wheel group (5), a first driving module (8) for driving the first support shaft (2) and the second support shaft (3) to rotate, and a second driving module (9) for driving the first shaft sleeve (6) and the second shaft sleeve (7) to rotate, wherein a plurality of first bearings (61) and a second bearing (71) for relative rotation are respectively arranged between the first shaft sleeve (6) and the second shaft sleeve (7) and the first support shaft (2) and the second support shaft (3).

2. A dual-wire differential wire feeding mechanism according to claim 1, characterized in that: A third support shaft (10) is also installed on the frame (1), a swingable gear box (100) is arranged on the third support shaft (10), and the second support shaft (3) is installed in the gear box (100).

3. A dual-wire differential wire feeding mechanism according to claim 2, characterized in that: The frame (1) is provided with a width adjustment device (A) for pushing the gear box (100) to swing so as to adjust the gap between the wire feeding wheels in the first wire feeding wheel group (4) and the second wire feeding wheel group (5), and a spring (B) for keeping the wire feeding wheels pressing against the first wire harness and the second wire harness is provided between the gear box (100) and the frame (1).

4. A dual-wire differential wire feeding mechanism according to claim 3, characterized in that: The width adjustment device (A) comprises a threaded limit block (A1) mounted on a frame (1), a limit stopper (A2) arranged on a gear box (100) and located on one side of the threaded limit block (A1), and a threaded screw rod (A3) mounted on the threaded limit block (A1) and in contact with and pressed against the limit stopper (A2).

5. The double-wire differential wire feeding mechanism according to claim 2, characterized in that: The first driving module (8) comprises a first motor (81) and a first transmission pulley group (82) arranged between the first motor (81) and the first support shaft (2) and the third support shaft (10); the gear box (100) is provided with a first gear (31) and a second gear (101) which are respectively mounted on the second support shaft (3) and the third support shaft (10) and mesh with each other.

6. A dual-wire differential wire feeding mechanism according to claim 2, characterized in that: The second driving module (9) comprises a second motor (91), a pulley sleeve (92) sleeved on a third supporting shaft (10) and capable of relatively rotating, and a second transmission pulley group (93) arranged between the second motor (91) and the first sleeve (6) and the pulley sleeve (92); a third gear (94) and a fourth gear (95) meshing with each other are arranged between the second sleeve (7) and the pulley sleeve (92).

7. A dual-wire differential wire feeding mechanism according to any one of claims 1 to 6, characterized in that: A slide rail slider assembly (C) is arranged at the bottom of the frame (1), and a third driving module (D) is arranged on the side of the frame (1) for driving the frame (1) to move forward and backward along the slide rail slider assembly (C).

8. A dual-wire differential wire feeding mechanism according to claim 7, characterized in that: The third driving module (D) comprises an articulated seat (D1), a rotating shaft (D2) arranged on the articulated seat (D1), a first swing rod (D3) and a second swing rod (D4) installed at both ends of the rotating shaft (D2), a first pull rod (D5) arranged between the first swing rod (D3) and the frame (1), and a second pull rod (D6) arranged at the end of the second swing rod (D4) and connected to a power source, wherein both ends of the first pull rod (D5) and the second pull rod (D6) are provided with connecting joints.

9. A dual-wire differential wire feeding mechanism according to any one of claims 1 to 6, characterized in that: A wire passing bracket (E) and a wire guide device (F) for positioning the first wire harness and the second wire harness are respectively arranged on both sides of the first wire feeding wheel group (4) and the second wire feeding wheel group (5), wherein the wire passing bracket (E) is provided with a first wire threading hole (E1) and a second wire threading hole (E2) for the first wire harness and the second wire harness to pass through, and the wire guide device (F) is provided with a first conduit (F1) and a second conduit (F2) for the first wire harness and the second wire harness to pass through, and the front ends of the first conduit (F1) and the second conduit (F2) are respectively provided with a first spring conduit (F3) and a second spring conduit (F4) extending coaxially outward.

10. A dual-wire differential wire feeding mechanism according to claim 9, characterized in that: The wire guide device (F) comprises a conduit seat (F5) mounted on a frame (1), a cylinder (F6) vertically arranged on the conduit seat (F5), a slider (F7) arranged at the end of the cylinder (F6), and a movable block (F8) mounted on the slider (F7) and used for pressing the first wire harness and the second wire harness, wherein the first conduit (F1) and the second conduit (F2) are mounted on the conduit seat (F5) and located below the movable block (F8), and the first conduit (F1) and the second conduit (F2) are respectively provided with a first notch groove (F11) and a second notch groove (F21) for cooperating with the movable block (F8) to press and position the first wire harness and the second wire harness.

Citation Information

Patent Citations

  • Wire harness conveying mechanism

    CN109809248A

  • Terminal machine send line mechanism

    CN205159755U

  • Double-steel-wire conveying device and spring coiling machine with same

    CN212525826U