Optical fiber winding device
By designing an optical fiber ring winding device that includes components such as support frame, ring winding barrel, motor and tension sensor, the shortcomings in tension control and quality assurance of the optical fiber ring winding device are solved, and stable control and recording of optical fiber tension is achieved, which facilitates operators to improve the ring winding efficiency.
Patent Information
- Application Number
- CN202421823644.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The fiber-optic ring winding device is difficult to ensure quality during the winding process, lacks special equipment, has low tension control accuracy, and cannot provide real-time feedback and recording.
An optical fiber ring-winding device is designed, including a support frame, ring-winding barrel, motor, limiting wheel, mounting wheel, tension wheel, tension sensor, PLC controller and meter. Through the mutual cooperation of these components, real-time feedback and adjustment of optical fiber tension is achieved and the tension value is recorded.
The stable control of optical fiber wire collection tension is achieved, ensuring that the tension is always within the set value range, improving the quality and efficiency of the winding ring, and making it easy for operators to use.
Smart Images
Figure CN222989438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of optical fiber winding devices, and more specifically, to an optical fiber winding device. Background Art
[0002] Optical fiber winding devices are usually used in optical fiber sensors or optical fiber communication systems. Its main function is to arrange or wrap optical fibers in a circular manner within a specific structure to achieve specific functional or performance requirements. An optical fiber winding device usually consists of a circular structure, which can be circular, elliptical or other geometric shapes, depending on the specific application requirements, to ensure that the device can stably support the optical fiber and prevent accidental stretching or bending during use. There are various considerations in optical and engineering designs of optical fiber winding devices, and its design needs to be optimized and adjusted according to specific application requirements and performance requirements.
[0003] In the specific winding of optical fibers, during the winding process of ordinary optical fibers, due to various influences, it is impossible to guarantee the winding quality. And in the winding of optical fibers, generally manual winding is adopted, lacking special equipment. When winding the optical fiber in a loop, there is no feedback and recording during the tension adjustment, and the tension control accuracy is low, which is not convenient for the operator to use. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides an optical fiber winding device that overcomes the above technical problems or at least partially solves the above problems.
[0005] The utility model is implemented as follows:
[0006] The utility model provides an optical fiber winding device, including a support frame,
[0007] Inside the left side of the support frame is provided with a winding barrel, one end of the winding barrel is provided with a motor, inside the right side of the support frame is provided with a limiting wheel, on the left side of the limiting wheel is provided with a mounting wheel, on the left side of the mounting wheel is provided with a tension wheel, and tension sensors are provided on both sides of the limiting wheel, mounting wheel and tension wheel;
[0008] On one side of the support frame is provided with a PLC controller, and on the other side of the support frame is provided with a meter.
[0009] In a preferred embodiment, an electric push rod is provided at the top right of the support frame, a hydraulic rod is provided on the left side of the electric push rod, and an electric telescopic rod is provided on the left side of the hydraulic rod.
[0010] On the output ends of the electric push rod and the electric telescopic rod are provided with mounting frames, and on the output end of the hydraulic rod is provided with a fixing frame.
[0011] In a preferred embodiment, two sets of grooves are formed on the other side of the support frame, and a slide rail is arranged between the two sets of grooves.
[0012] In a preferred embodiment, the mounting frame is arranged inside the groove, and the fixing frame is adapted to the slide rail.
[0013] In a preferred embodiment, two sets of sliding grooves are formed on one side of the support frame, a sliding rod is fixedly installed inside the sliding groove, and a fixing block is arranged on the surface of the sliding rod.
[0014] In a preferred embodiment, a mounting block is arranged between the two sets of sliding grooves, the mounting wheel is arranged between the mounting block and the fixing frame, and the limiting wheel and the tension wheel are respectively arranged between the two fixing blocks and the two mounting frames.
[0015] In a preferred embodiment, two sets of assembly wheels are arranged between the winding ring barrel and the tension wheel, the two sets of assembly wheels are symmetrically arranged up and down, a limiting frame is arranged inside the support frame, the limiting frame is arranged on one side of the winding ring barrel, and a wire pay-off barrel is arranged on the right side of the limiting wheel.
[0016] A fiber optic winding ring device provided by the present utility model has the following beneficial effects:
[0017] 1. Through the mutual cooperation of the motor, the winding ring barrel, the PLC controller, the meter, the limiting wheel, the mounting wheel, the tension wheel, the electric telescopic rod, the hydraulic rod and the electric push rod, real-time feedback and adjustment can be carried out multiple times, so that the winding tension of the optical fiber can always be stabilized at the set value. When the tension reaches the set value, the winding ring barrel continues to rotate, and the optical fiber can be wound, so that the tension of the optical fiber can be adjusted and recorded. When used next time, the meter can be checked, which is convenient for the operator to wind the optical fiber next time.
[0018] 2. By arranging the limiting frame, the wire of the optical fiber winding can be limited, and the wire of the optical fiber can be evenly placed. By arranging two sets of assembly wheels, when the optical fiber is wound, the wire of the optical fiber can be limited, the winding effect of the optical fiber can be improved, and it is convenient for the operator to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1It is an overall three-dimensional view provided by the embodiment of the present utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the overhead support frame provided by the embodiment of the present utility model;
[0022] Figure 3 It is a schematic diagram of the structure of one side of the support frame provided by the embodiment of the present utility model;
[0023] Figure 4 It is a schematic diagram of the internal structure of the front view support frame provided by the embodiment of the present utility model;
[0024] In the figure: 11, tension sensor; 12, motor; 13, winding ring barrel; 14, electric telescopic rod; 15, hydraulic rod; 16, electric push rod; 17, tension wheel; 18, mounting wheel; 19, limiting wheel; 2, support frame; 21, limiting frame; 22, mounting frame; 23, chute; 24, fixed block; 25, sliding rod; 26, wire pay-off barrel; 27, fixed frame; 28, mounting block; 29, groove; 3, PLC controller; 31, assembling wheel; 32, slide rail; 33, meter. Specific embodiments
[0025] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0026] Refer to Figures 1 - 4, the present utility model provides a technical solution: an optical fiber winding device, which includes a support frame 2. Inside the left side of the support frame 2, there is a winding barrel 13. One end of the winding barrel 13 is provided with a motor 12. Inside the right side of the support frame 2, there is a limiting wheel 19. On the left side of the limiting wheel 19, there is an installation wheel 18. On the left side of the installation wheel 18, there is a tension wheel 17. Tension sensors 11 are arranged on both sides of the limiting wheel 19, the installation wheel 18 and the tension wheel 17. Through the mutual cooperation of the motor 12, the winding barrel 13, the PLC controller 3, the meter 33, the limiting wheel 19, the installation wheel 18, the tension wheel 17, the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16, when the operator needs to wind the optical fiber, first control the motor 12, set the rotation speed of the winding barrel 13, set the optical fiber tension through the PLC controller 3, and record it through the meter 33. Then the operator starts the motor 12 to drive the winding barrel 13 to rotate at the set speed, pulls the optical fiber to run. Since the optical fiber passes through the unwinding barrel 26, the limiting wheel 19, the installation wheel 18 and the tension wheel 17, and is interspersed between two groups of assembly wheels 31, and finally is placed on the surface of the winding barrel 13. Because the unwinding barrel 26 does not rotate, the operator can control the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16 to retract respectively, so that the tension wheel 17, the installation wheel 18 and the limiting wheel 19 move upward. At this time, a tension is applied to the tension wheel 17, the installation wheel 18 and the limiting wheel 19 respectively. The corresponding tension sensors 11 measure this tension and feedback it to the PLC controller 3. The PLC controller 3 receives the tension signal and records it through the meter 33. If the tension signal is less than the set tension, the operator can control the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16 to extend respectively, so that the tension wheel 17, the installation wheel 18 and the limiting wheel 19 move downward, increase the tension of the optical fiber, and record it through the meter 33. If the tension is greater than the set tension, the operator can control the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16 to retract respectively, so that the tension wheel 17, the installation wheel 18 and the limiting wheel 19 move upward, reduce the tension of the optical fiber, and record it through the meter 33. Through multiple real-time feedback adjustments, the winding tension of the optical fiber can always be stabilized at the set value. When the winding tension of the optical fiber reaches the set value, the winding barrel continues to rotate, and the optical fiber can be wound, so that the tension of the optical fiber can be adjusted and recorded. When using it next time, the operator can check the meter 33 and adjust the PLC controller 3, which is convenient for the operator to wind the optical fiber next time.
[0027] Refer to Figures 1 - 4, in a preferred embodiment, a PLC controller 3 is provided on one side of the support frame 2, a meter 33 is provided on the other side of the support frame 2, an electric push rod 16 is provided at the top right of the support frame 2, a hydraulic rod 15 is provided on the left side of the electric push rod 16, an electric telescopic rod 14 is provided on the left side of the hydraulic rod 15, mounting brackets 22 are provided at the output ends of the electric push rod 16 and the electric telescopic rod 14, a fixed bracket 27 is provided at the output end of the hydraulic rod 15, two groups of grooves 29 are formed on the other side of the support frame 2, a slide rail 32 is provided between the two groups of grooves 29, the mounting bracket 22 is arranged inside the groove 29, and the fixed bracket 27 is adapted to the slide rail 32. By providing the limiting frame 21, the wire of the optical fiber winding ring can be limited, and the wire of the optical fiber can be evenly placed. By providing two groups of assembling wheels 31, when the optical fiber is wound into a ring, the wire of the optical fiber can be limited, the winding effect of the optical fiber can be improved, and it is convenient for the operator to use.
[0028] Referring to Figures 1 - 4 , in a preferred embodiment, two groups of chutes 23 are formed on one side of the support frame 2, a slide bar 25 is fixedly installed inside the chute 23, a fixed block 24 is arranged on the surface of the slide bar 25, a mounting block 28 is arranged between the two groups of chutes 23, and the slide bar 25 also penetrates through the inside of the mounting block 28. By providing the slide bar 25, the fixed block 24 and the mounting block 28 can slide. The mounting wheel 18 is arranged between the mounting block 28 and the fixed bracket 27, the limiting wheels 19 and the tension wheels 17 are respectively arranged between the two groups of fixed blocks 24 and the two groups of mounting brackets 22, and two groups of assembling wheels 31 are arranged between the winding barrel 13 and the tension wheels 17. The two groups of assembling wheels 31 are symmetrically arranged up and down. A limiting frame 21 is arranged inside the support frame 2, the limiting frame 21 is arranged on one side of the winding barrel 13, and a wire feeding barrel 26 is arranged on the right side of the limiting wheel 19. By providing the wire feeding barrel 26, the optical fiber can be placed.
[0029] Specifically, the working process or working principle of the optical fiber winding device is as follows: in the specific optical fiber winding, the optical fiber will usually be affected by various conditions during the winding process, and its winding quality cannot be guaranteed. In the optical fiber winding process, manual winding is generally adopted, and special equipment is lacking. When the optical fiber is wound, there is no feedback and record when adjusting the tension. The tension control accuracy is low, which is not convenient for the operator to use. Therefore, the technical solution can solve the above problems. When the operator needs to wind the optical fiber, first control the motor 12, set the speed of the winding barrel 13, set the optical fiber tension through the PLC controller 3, and record it through the meter 33. Then the operator starts the motor 12 The ring-winding barrel 13 is driven to rotate at a set speed, and the optical fiber is pulled to run. Since the optical fiber is arranged by the pay-off barrel 26, the limit wheel 19, the installation wheel 18 and the tension wheel 17, and is interspersed between two sets of assembly wheels 31, and finally placed on the surface of the ring-winding barrel 13, because the pay-off barrel 26 does not rotate, the operator can retract and control the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16 respectively, so that the tension wheel 17, the installation wheel 18 and the limit wheel 19 move upward. At this time, a tension is applied to the tension wheel 17, the installation wheel 18 and the limit wheel 19 respectively, and the corresponding tension sensor 11 measures the tension and feeds it back to the PLC controller 3, and the PLC controller 3 receives the The tension signal is received and recorded by the meter 33. If the tension signal is less than the set tension, the operator can control the extension of the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16 respectively, so that the tension wheel 17, the installation wheel 18 and the limit wheel 19 move downward to increase the tension of the optical fiber, and record it by the meter 33; if the tension is greater than the set tension, the operator can control the retraction of the electric telescopic rod 14, the hydraulic rod 15 and the electric push rod 16 respectively, so that the tension wheel 17, the installation wheel 18 and the limit wheel 19 move upward to reduce the tension of the optical fiber, and record it by the meter 33. After multiple real-time feedback adjustments, the retraction of the optical fiber can be improved. The line tension is always stable at the set value. When the fiber optic winding tension reaches the set value, the winding barrel continues to rotate, and the fiber optic can be wound around the loop, so that the tension of the fiber optic can be adjusted and recorded. When used next time, the meter 33 can be checked and the PLC controller 3 can be adjusted to facilitate the operator to carry out the fiber optic loop operation next time. The operator can set the limit frame 21 to limit the line of the fiber optic loop and place the fiber optic line evenly. By setting two sets of assembly wheels 31, the fiber optic line can be limited when it is wound around the loop, thereby improving the fiber optic loop effect and facilitating the operator to use it. At this point, all processes are completed.
[0030] It should be noted that the meter 33, the motor 12, the electric telescopic rod 14, the hydraulic rod 15, the electric push rod 16, and the PLC controller 3 are all electrically connected to an external power supply and are devices or equipment existing in the prior art, or devices or equipment that can be realized by the prior art. Their power supply, specific composition, and principle are clear to those skilled in the art, so they will not be described in detail here.
Claims
1. An optical fiber looping device, characterized in that: comprising a support frame (2), A ring-winding barrel (13) is arranged inside the left side of the support frame (2), a motor (12) is arranged at one end of the ring-winding barrel (13), a limit wheel (19) is arranged inside the right side of the support frame (2), a mounting wheel (18) is arranged on the left side of the limit wheel (19), a tension wheel (17) is arranged on the left side of the mounting wheel (18), and tension sensors (11) are arranged on both sides of the limit wheel (19), the mounting wheel (18) and the tension wheel (17); A PLC controller (3) is provided on one side of the support frame (2), and a meter (33) is provided on the other side of the support frame (2).
2. The optical fiber looping device according to claim 1, characterized in that: An electric push rod (16) is arranged on the top of the right side of the support frame (2), a hydraulic rod (15) is arranged on the left side of the electric push rod (16), and an electric telescopic rod (14) is arranged on the left side of the hydraulic rod (15).
3. The optical fiber looping device according to claim 2, characterized in that: The output ends of the electric push rod (16) and the electric telescopic rod (14) are both provided with a mounting frame (22), and the output end of the hydraulic rod (15) is provided with a fixing frame (27).
4. The optical fiber looping device according to claim 3, characterized in that: Two groups of grooves (29) are provided on the other side of the support frame (2), and a slide rail (32) is provided between the two groups of grooves (29).
5. The optical fiber looping device according to claim 4, characterized in that: The mounting frame (22) is arranged inside the groove (29), and the fixing frame (27) is arranged to match the slide rail (32).
6. The optical fiber looping device according to claim 5, characterized in that: Two groups of slide grooves (23) are provided on one side of the support frame (2), a slide rod (25) is fixedly installed inside the slide groove (23), and a fixed block (24) is provided on the surface of the slide rod (25).
7. The optical fiber looping device according to claim 6, characterized in that: A mounting block (28) is arranged between the two groups of slide grooves (23), the mounting wheel (18) is arranged between the mounting block (28) and the fixing frame (27), and the limiting wheel (19) and the tension wheel (17) are respectively arranged between the two groups of fixing blocks (24) and the two groups of mounting frames (22).
8. The optical fiber looping device according to claim 7, characterized in that: Two groups of assembly wheels (31) are arranged between the ring-winding barrel (13) and the tension wheel (17), and the two groups of assembly wheels (31) are arranged symmetrically in the upper and lower directions. A limiting frame (21) is arranged inside the support frame (2), and the limiting frame (21) is arranged on one side of the ring-winding barrel (13). A wire-releasing barrel (26) is arranged on the right side of the limiting wheel (19).