Hoisting clamp for graphite cylinder of synthetic furnace
By designing a synthetic furnace graphite cylinder lifting fixture including flexible anti-slip pads and tooth-shaped protrusions, the problems of sliding, uneven stress and scratching during the lifting of graphite cylinder are solved, and a safer and more efficient lifting process is achieved.
Patent Information
- Application Number
- CN202422323636.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, when lifting a graphite cylinder, the surface of the graphite cylinder is easily slipped due to the application of a waterproof adhesive layer on the surface of the graphite cylinder, and the flexibility of the suspension leads to uneven force, which easily scratches the waterproof layer. The position of the suspension tied is offset, resulting in uneven lifting or skew, which affects the installation efficiency and safety.
A lifting fixture for synthetic furnace graphite cylinder is designed, including a first support body, a second support body and a third support body. A flexible anti-slip pad is provided inside each support body, and tooth-like protrusions are distributed on the anti-slip pad to increase friction and local pressure to prevent the graphite cylinder from sliding down and scratching. At the same time, the spacing between the support bodies is adjusted by the fastening member to maintain the balance of the graphite cylinder.
By increasing the radial pressure of the clamp inward, the graphite cylinder is prevented from sliding down during lifting, the graphite cylinder is balanced during lifting, prevent scratches, and improve the safety and efficiency of lifting.
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Figure CN222989570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lifting tools, in particular to a lifting clamp for a graphite cylinder body of a synthetic furnace. Background Art
[0002] In the existing industrial production, the chlor-alkali section occupies an important position, and the hydrogen chloride synthesis furnace is a key device in the chlor-alkali section. At present, to ensure the service life of the hydrogen chloride synthesis furnace, its structure is generally a jacketed design, with a steel shell on the outside and a graphite cylinder body on the inside. The hydrogen chloride synthesis furnace with a graphite cylinder body is generally divided into three sections: the lower combustion section, the middle combustion section, and the cooling section. The service life of the cooling section can generally exceed ten years, while the service life of the lower combustion section is less than half of that of the cooling section. To save costs, the graphite cylinder body of the lower combustion section is generally replaced. When replacing the graphite cylinder body, generally, the steel shell is first lifted and removed, and then the internal graphite cylinder body is lifted in sections. In the prior art, the graphite cylinder body is generally lifted by using a method of tying with two slings; that is, two slings of the same length are used to surround the graphite cylinder body for tying, and a shackle is used to connect to a single sling hanging on the crane hook for lifting. When using the slings to bundle and lift the graphite cylinder body: because a waterproof adhesive layer is applied on the surface of the graphite cylinder body, it is easy to slip after being lifted, causing personal injury or damage to the graphite cylinder body; moreover, the slings are flexible and have a certain elasticity after being lifted, resulting in uneven stress on the graphite cylinder body; the shackle part is easy to scratch the waterproof layer on the surface of the graphite cylinder body; and the position where the slings are tied will have a slight deviation when lifted, causing the graphite cylinder body to be lifted unevenly or obliquely, affecting the installation efficiency and safety. Summary of the Utility Model
[0003] In view of this, the utility model provides a lifting clamp for a graphite cylinder body of a synthetic furnace, mainly aiming to increase the radial pressure inward of the clamp to prevent the graphite cylinder body from slipping during lifting, and to keep the graphite cylinder body balanced during lifting to prevent the graphite cylinder body from being scratched.
[0004] To achieve the above object, the utility model mainly provides the following technical solutions:
[0005] An embodiment of the utility model provides a lifting clamp for a graphite cylinder body of a synthetic furnace, including: a first support body, a second support body, and a third support body;
[0006] A flexible anti-slip pad one is fixedly arranged on the inner side of the first support body; tooth-shaped protrusions one are evenly distributed on the inner side of the flexible anti-slip pad one;
[0007] In the combined structure of the first support body and the flexible anti-slip pad one, the cross-section at the position of the tooth-shaped protrusions one is a trapezoid with a wider upper end and a narrower lower end;
[0008] A flexible anti-slip pad two is fixedly arranged on the inner side of the second support body; tooth-shaped protrusions two are evenly distributed on the inner side of the flexible anti-slip pad two;
[0009] In the combined structure of the second support body and the flexible anti-slip pad two, the cross-section at the position of the tooth-shaped protrusions two is trapezoidal with a wide upper end and a narrow lower end;
[0010] One end of the second support body is connected to one end of the first support body through a pin shaft one;
[0011] A flexible anti-slip pad three is fixedly arranged on the inner side of the third support body; tooth-shaped protrusions three are evenly distributed on the inner side of the flexible anti-slip pad three;
[0012] In the combined structure of the third support body and the flexible anti-slip pad three, the cross-section at the position of the tooth-shaped protrusions three is trapezoidal with a wide upper end and a narrow lower end;
[0013] One end of the third support body is connected to the other end of the first support body through a pin shaft two;
[0014] The other end of the third support body is detachably connected to the other end of the second support body through a fastening member; the fastening member can adjust the distance between the third support body and the second support body;
[0015] When the other end of the third support body is connected to the other end of the second support body, the first support body, the second support body and the third support body form a frustum-shaped cylindrical structure with a large upper diameter and a small lower diameter;
[0016] When the other end of the third support body is connected to the other end of the second support body, the inner walls of the flexible anti-slip pad one, the flexible anti-slip pad two and the flexible anti-slip pad three are straight cylindrical;
[0017] The first support body is provided with a lifting lug one;
[0018] The second support body is provided with a lifting lug two;
[0019] The third support body is provided with a lifting lug three.
[0020] Further, the flexible anti-slip pad one is a rubber block with wires or a belt.
[0021] Further, the flexible anti-slip pad two is a rubber block with wires or a belt.
[0022] Further, the flexible anti-slip pad three is a rubber block with wires or a belt.
[0023] Further, the lifting lug one, the lifting lug two and the lifting lug three have the same structure.
[0024] Furthermore, one end of the third support body has a first connecting portion;
[0025] One end of the second support body has a second connecting portion;
[0026] The first connecting portion or the second connecting portion has a threaded hole;
[0027] The fastening member passes through the first connecting portion and is connected to the second connecting portion; or the fastening member passes through the second connecting portion and is connected to the first connecting portion.
[0028] Furthermore, there are at least two fastening members; at least two fastening members are distributed at intervals up and down.
[0029] Furthermore, the first tooth-shaped protrusion extends from bottom to top; the inner side of the first tooth-shaped protrusion is an arc surface;
[0030] The tooth height of the first tooth-shaped protrusion gradually increases from bottom to top.
[0031] Furthermore, the second tooth-shaped protrusion extends from bottom to top; the inner side of the second tooth-shaped protrusion is an arc surface;
[0032] The tooth height of the second tooth-shaped protrusion gradually increases from bottom to top.
[0033] Furthermore, the third tooth-shaped protrusion extends from bottom to top; the inner side of the third tooth-shaped protrusion is an arc surface;
[0034] The tooth height of the third tooth-shaped protrusion gradually increases from bottom to top.
[0035] By means of the above technical solutions, the lifting fixture for the graphite cylinder of the synthesis furnace of the present utility model has at least the following advantages:
[0036] It can increase the radial pressure inward of the fixture, prevent the graphite cylinder from slipping during lifting, and can maintain the balance of the graphite cylinder during lifting to prevent the graphite cylinder from being scratched.
[0037] The above description is only an overview of the technical solution of the present utility model. In order to be able to understand the technical means of the present utility model more clearly and implement it in accordance with the content of the specification, the following takes the preferred embodiments of the present utility model and describes them in detail in conjunction with the drawings as follows. Description of the Drawings
[0038] Figure 1 It is a schematic diagram of a lifting fixture for a graphite cylinder of a synthesis furnace provided by an embodiment of the present utility model;
[0039] Figure 2 It is a cross-sectional schematic diagram of a combination of a first support body and a first flexible anti-slip pad in a lifting fixture for a graphite cylinder of a synthesis furnace provided by an embodiment of the present utility model.
[0040] As shown in the figure:
[0041] 1 is the first support body, 2 is the second support body, 3 is the third support body, 4 is the first flexible anti-slip pad, 5 is the second flexible anti-slip pad, 6 is the third flexible anti-slip pad, 7 is the first lifting lug, 8 is the second lifting lug, 9 is the third lifting lug, 10 is the first pin shaft, 11 is the second pin shaft, and 12 is the fastening member. Specific embodiments
[0042] To further elaborate on the technical means and effects adopted by the present invention to achieve the intended utility model purpose, the following, in conjunction with the accompanying drawings and preferred embodiments, details the specific embodiments, structures, features, and their effects of the application according to the present invention. In the following description, different "one embodiment" or "embodiment" do not necessarily refer to the same embodiment. In addition, the specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0043] As Figure 1 and Figure 2 shown, a lifting jig for a graphite cylinder of a synthetic furnace proposed in an embodiment of the present invention includes: a first support body 1, a second support body 2, and a third support body 3; a first flexible anti-slip pad 4 is fixedly arranged inside the first support body 1; to increase the friction force and prevent the cylinder from slipping and scratching the cylinder. Preferably, the first flexible anti-slip pad 4 is a rubber block with wires or a belt, which is convenient to obtain materials and will not cause pollution. Tooth-shaped protrusions 1 are evenly distributed inside the first flexible anti-slip pad 4 to increase the local pressure on the cylinder, thereby increasing the friction force.
[0044] In the combined structure of the first support body 1 and the first flexible anti-slip pad 4, the cross-section at the position of the tooth-shaped protrusion 1 is trapezoidal with a wide upper end and a narrow lower end. When an upward pulling force is applied to the first support body 1, due to the inclination of the first support body 1, there will be an inward radial force, thereby increasing the pressure exerted by the first support body 1 on the first flexible anti-slip pad 4, and at the same time increasing the friction force between the first flexible anti-slip pad 4 and the graphite cylinder to prevent the graphite cylinder from slipping during lifting.
[0045] A flexible anti-slip pad II (5) is fixedly arranged on the inner side of the second support body (2); to increase the friction force and prevent the cylinder body from slipping and scratching the cylinder body. Preferably, the flexible anti-slip pad II (5) is a wire-rubber block or a leather belt, which is convenient to obtain materials and will not cause pollution. Tooth-shaped protrusions II are evenly distributed on the inner side of the flexible anti-slip pad II (5) to increase the local pressure on the cylinder body, thereby increasing the friction force; in the combined structure of the second support body (2) and the flexible anti-slip pad II (5), the cross-section at the position of the tooth-shaped protrusions II is trapezoidal with a wider upper end and a narrower lower end; when the second support body (2) is subjected to an upward pulling force, due to the inclination of the second support body (2), there will be an inward radial force, which will increase the pressure exerted by the second support body (2) on the flexible anti-slip pad II (5), and at the same time increase the friction force between the flexible anti-slip pad II (5) and the graphite cylinder body, preventing the graphite cylinder body from slipping during hoisting. One end of the second support body (2) is connected to one end of the first support body (1) through a pin shaft I (10); the second support body (2) can swing relative to the first support body (1) to open and close, wrap or release the graphite cylinder body.
[0046] A flexible anti-slip pad III (6) is fixedly arranged on the inner side of the third support body (3); to increase the friction force and prevent the cylinder body from slipping and scratching the cylinder body. Preferably, the flexible anti-slip pad III (6) is a wire-rubber block or a leather belt, which is convenient to obtain materials and will not cause pollution. Tooth-shaped protrusions III are evenly distributed on the inner side of the flexible anti-slip pad III (6) to increase the local pressure on the cylinder body, thereby increasing the friction force;
[0047] In the combined structure of the third support body (3) and the flexible anti-slip pad III (6), the cross-section at the position of the tooth-shaped protrusions III is trapezoidal with a wider upper end and a narrower lower end; when the third support body (3) is subjected to an upward pulling force, due to the inclination of the third support body (3), there will be an inward radial force, which will increase the pressure exerted by the third support body (3) on the flexible anti-slip pad III (6), and at the same time increase the friction force between the flexible anti-slip pad III (6) and the graphite cylinder body, preventing the graphite cylinder body from slipping during hoisting.
[0048] One end of the third support body (3) is connected to the other end of the first support body (1) through a pin shaft II (11); the third support body (3) can swing relative to the first support body (1) to wrap or release the graphite cylinder body. The other end of the third support body (3) is detachably connected to the other end of the second support body (2) through a fastening member (12); the fastening member (12) can adjust the distance between the third support body (3) and the second support body (2); when the fastening member (12) connects the other end of the third support body (3) to the other end of the second support body (2), after ensuring that the first support body (1), the second support body (2) and the third support body (3) hold the graphite cylinder body tightly, a certain gap can be left between the other end of the third support body (3) and the other end of the second support body (2), especially on the upper side, so that when the first support body (1), the second support body (2) and the third support body (3) are subjected to an inward pressure, in addition to the moving space for elastic deformation, the upper sides of the first support body (1), the second support body (2) and the third support body (3) can be compressed inward by compressing the gap.
[0049] When the other end of the third support 3 is connected to the other end of the second support 2, the first support 1, the second support 2, and the third support 3 form a frustum-shaped cylindrical structure with a larger diameter at the upper end and a smaller diameter at the lower end; the first support 1, the second support 2, and the third support 3 form an upwardly open support structure. When the other end of the third support 3 is connected to the other end of the second support 2, the inner walls of the first flexible anti-slip pad 4, the second flexible anti-slip pad 5, and the third flexible anti-slip pad 6 are straight cylinders to hold the cylindrical graphite cylinder tightly. The first support 1 has a first lifting lug 7; the second support 2 has a second lifting lug 8; the third support 3 has a third lifting lug 9 for connecting to tools such as a crane through a lifting rope or the like. Preferably, the first lifting lug 7, the second lifting lug 8, and the third lifting lug 9 have the same structure for convenient processing.
[0050] A hoisting fixture for a graphite cylinder of a synthesis furnace proposed in an embodiment of the present utility model can increase the radial pressure inward of the fixture, can be firmly tied, prevent the graphite cylinder from slipping during hoisting, and can maintain the balance of the graphite cylinder during hoisting to prevent the graphite cylinder from being scratched; and has a simple structure and is convenient to operate.
[0051] Preferably, the other end of the third support 3 has a first connecting portion; the other end of the second support 2 has a second connecting portion; there is a threaded hole on the first connecting portion or the second connecting portion; the fastening member 12 passes through the first connecting portion and is connected to the second connecting portion; or the fastening member 12 passes through the second connecting portion and is connected to the first connecting portion, with a simple structure to connect it through a fastening member 12 such as a bolt. Preferably, there are at least two fastening members 12; at least two fastening members 12 are distributed at intervals up and down to be able to control the pre-tightening degrees of the upper and lower parts of the third support 3 respectively to make the force uniform.
[0052] In this embodiment, preferably, the first tooth-shaped protrusion extends from bottom to top; the inner side of the first tooth-shaped protrusion is an arc surface; it can better fit the outer surface of the graphite cylinder; the tooth height of the first tooth-shaped protrusion gradually increases from bottom to top so that its upper part has a larger deformation space. In addition to being compressed after pre-tightening, it can also maintain continuous pressing through its own weight during hoisting.
[0053] In this embodiment, preferably, the second tooth-shaped protrusion extends from bottom to top; the inner side of the second tooth-shaped protrusion is an arc surface; it can better fit the outer surface of the graphite cylinder; the tooth height of the second tooth-shaped protrusion gradually increases from bottom to top. So that its upper part has a larger deformation space. In addition to being compressed after pre-tightening, it can also maintain continuous pressing through its own weight during hoisting.
[0054] In this embodiment, preferably, the third tooth-shaped protrusion extends from bottom to top; the inner side of the third tooth-shaped protrusion is an arc surface; it can better fit the outer surface of the graphite cylinder; the tooth height of the third tooth-shaped protrusion gradually increases from bottom to top. So that its upper part has a larger deformation space. In addition to being compressed after pre-tightening, it can also maintain continuous pressing through its own weight during hoisting.
[0055] Further explanation, although terms such as first, second, etc. may be used herein to describe various elements, these terms should not limit these elements. These terms are only used to distinguish one element from another. For example, the first element may be referred to as the second element, and similarly, the second element may be referred to as the first element. These terms are only used to distinguish one element from another. This does not depart from the scope of the exemplary embodiments. Similarly, element one, element two do not represent the order of the elements. These terms are only used to distinguish one element from another. As used herein, the term "and / or" includes any combination and all combinations of one or more of the associated listed items.
[0056] In the description of the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium. It may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0057] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, details are not described herein again.
[0058] The above is only the preferred embodiment of the present utility model, and does not impose any form of limitation on the present utility model. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. A hoisting fixture for a graphite cylinder of a synthetic furnace, characterized in that: It includes: a first support, a second support and a third support; A flexible anti-skid pad 1 is fixedly arranged on the inner side of the first support body; tooth-shaped protrusions 1 are evenly distributed on the inner side of the flexible anti-skid pad 1; In the combined structure of the first support body and the flexible anti-slip pad, the cross section at one of the tooth-shaped protrusions is a trapezoidal shape with a wide upper end and a narrow lower end; A second flexible anti-skid pad is fixedly disposed on the inner side of the second support body; and second tooth-shaped protrusions are evenly distributed on the inner side of the second flexible anti-skid pad. In the combined structure of the second support body and the second flexible anti-slip pad, the cross section at the second tooth-shaped protrusion is a trapezoidal shape with a wide upper end and a narrow lower end; One end of the second support body is connected to one end of the first support body through a pin; A flexible anti-skid pad three is fixedly arranged on the inner side of the third support body; and tooth-shaped protrusions three are evenly distributed on the inner side of the flexible anti-skid pad three; In the combined structure of the third support body and the third flexible anti-slip pad, the cross section at the third tooth-shaped protrusion is a trapezoidal shape with a wide upper end and a narrow lower end; One end of the third support body is connected to the other end of the first support body through a second pin; The other end of the third support body is detachably connected to the other end of the second support body via a fastening member; The fastening member is capable of adjusting the distance between the third support body and the second support body; When the other end of the third support body is connected to the other end of the second support body, the first support body, the second support body and the third support body are in a truncated cone-shaped structure with a large diameter at the upper end and a small diameter at the lower end; When the other end of the third support body is connected to the other end of the second support body, the inner wall of the flexible anti-skid pad 1, the inner wall of the flexible anti-skid pad 2 and the inner wall of the flexible anti-skid pad 3 are in a straight tube shape; The first support body has a lifting ear 1; The second support body has a second lifting ear; The third support body is provided with a third hanging ear.
2. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1 is characterized in that: The first flexible anti-skid pad is a rubber block or a belt with a line.
3. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1 is characterized in that: The second flexible anti-skid pad is a rubber block or a belt with a line.
4. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1 is characterized in that: The flexible anti-skid pad three is a rubber block with a line or a belt.
5. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1 is characterized in that: The structures of the first lifting ear, the second lifting ear and the third lifting ear are the same.
6. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1 is characterized in that: The other end of the third support body has a connecting portion 1; The other end of the second support body has a second connecting portion; The first connecting part or the second connecting part has a threaded hole; The fastening member passes through the first connection part and is connected to the second connection part; or the fastening member passes through the second connection part and is connected to the first connection part.
7. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 6 is characterized in that: There are at least two fastening components; and at least two fastening components are spaced apart from each other in an upper and lower direction.
8. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1 is characterized in that: The tooth-shaped protrusion 1 extends from bottom to top; the inner side of the tooth-shaped protrusion 1 is an arc surface; The tooth height of the tooth-shaped protrusion 1 gradually increases from bottom to top.
9. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1, characterized in that: The second tooth-shaped protrusion extends from bottom to top; the inner side of the second tooth-shaped protrusion is an arc surface; The tooth height of the tooth-shaped protrusion 2 gradually increases from bottom to top.
10. The hoisting fixture for the graphite cylinder of the synthesis furnace according to claim 1, characterized in that: The tooth-shaped protrusion 3 extends from bottom to top; the inner side of the tooth-shaped protrusion 3 is an arc surface; The tooth height of the tooth-shaped protrusion three gradually increases from bottom to top.