Three-phase separator
By designing a three-phase separator that supports and seals the components, the problems of low separation efficiency and great environmental impact in the prior art are solved, and more efficient separation and better environmental protection effects are achieved.
Patent Information
- Application Number
- CN202421907741.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing three-phase separators have shortcomings in terms of separation efficiency and environmental protection, especially when more raw materials are separated, and the connections of multiple separators are unstable after assembly, which can easily lead to raw material leakage and affect the environment.
A three-phase separator is designed, including a support assembly and a seal assembly. The support assembly connects the cross beam and the limit beam through a suspended plate, which facilitates the support of each separation assembly to the appropriate position and improves the support effect. The seal assembly is connected by a cover plate and a sealing ring to ensure upper sealing and reduce the impact on the surrounding environment.
The three-phase separator improves separation efficiency and environmental protection through improved support structure and sealing design, ensuring stable connection and sealing of separation components and reducing the risk of raw material leakage.
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Figure CN222989965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of three-phase separators, and specifically relates to a three-phase separator. Background Art
[0002] A three-phase separator is a device that separates oil, gas, and water (or solid, liquid, and gas) in formation fluids (or sewage) on the ground. The working principle of the three-phase separator is mainly based on the physical property differences of substances in different phases, such as density and viscosity, and realizes the effective separation of the three phases through gravity, centrifugal force, and fluid mechanics principles. First, a preliminary gas-liquid separation is carried out through an inlet diverter, and then the gas is discharged after being purified through devices such as a demister. The liquid enters the oil-water separation area and naturally stratifies under the action of gravity. The oil phase floats to the oil chamber, and the water phase sinks to the water chamber. In the field of sewage treatment, the three-phase separator realizes the effective separation of solid particles, liquid, and gas through fluid dynamics and particle sedimentation principles. For a large amount of raw materials to be separated, using a single three-phase separator has low separation efficiency. And after multiple separators are assembled into one body, the connection points need to be aligned. If there is an offset, it is easy to cause unstable connection at the connection points, resulting in leakage of the transported raw materials and affecting the surrounding environment. Content of the Utility Model
[0003] (1) Technical Problems to be Solved
[0004] In view of the deficiencies of the prior art, the utility model provides a three-phase separator, which has the characteristics of conveniently supporting each separation component to a suitable position, improving the supporting effect at the support, providing a good protection effect on the separation component, sealing the upper part, and reducing the impact of the separation on the surrounding environment.
[0005] (2) Technical Solutions
[0006] To achieve the above object, the utility model provides the following technical solution: A three-phase separator includes a support component and a sealing component;
[0007] The support component includes a housing, separation components, suspension plates, cross beams, and limit beams. A plurality of layers of separation components are installed on the housing, and each layer has several separation components. A plurality of suspension plates are connected to the separation components. The suspension plates are connected to the cross beams. A plurality of limit beams are connected to the housing, and notches matching the cross beams are provided on the limit beams;
[0008] The sealing component includes a cover plate and a sealing ring. The sealing ring is connected to the cover plate, and the cover plate is connected to the housing.
[0009] Preferably, the separation component includes a support box, a delivery port, and a delivery pipe. The support box is connected to a plurality of suspension plates. A plurality of delivery ports are provided on the support box. A plurality of delivery pipes are connected to the housing, and the delivery pipes are communicated with the corresponding support boxes. The delivery port is in the shape of a multi-faceted edge and is used for transporting sludge.
[0010] Preferably, the sealing assembly further includes a sealing ring, and a sealing ring is arranged between the sealing ring and the inner wall of the housing.
[0011] Preferably, the support assembly further includes lifting lugs, and a plurality of lifting lugs are connected to the cover plate.
[0012] Preferably, the separation assembly includes reinforcing rib plates, and a plurality of reinforcing rib plates are connected inside the support box.
[0013] Preferably, the sealing assembly further includes a sealing plate, and a plurality of sealing plates are connected to the cover plate, and the sealing plates are located between adjacent support boxes.
[0014] Preferably, the support assembly further includes convex plates, and a plurality of convex plates are connected to the cross beam, and the convex plates are connected to the hanging plate.
[0015] Preferably, the sealing assembly further includes a baffle, the cover plate is connected to the baffle, a limiting groove corresponding to the sealing ring is arranged on the cover plate, and the sealing ring is located in the relative middle area between the cover plate and the baffle.
[0016] Preferably, the cover plate and the housing are fully welded.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a three-phase separator, which has the following beneficial effects:
[0019] In this three-phase separator, the cross beam is connected by the hanging plate, which facilitates the alignment and connection of the connection points, is more conducive to driving the cross beam to move after lifting, and is connected between the cross beam and the limiting beam, which facilitates supporting each separation component to a suitable position and improves the supporting effect at the supporting point. The arrangement of several layers of separation components enables the separation points to be transmitted into more separation components inside, separating multiple times or separating at multiple places simultaneously, improving the separation effect. Such a protection structure provides a good protection effect for the separation components and seals the upper part, reducing the influence of the separation points on the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of the utility model;
[0021] Figure 2 is the utility model Figure 1 is a partial enlarged structural diagram of part A in the utility model;
[0022] Figure 3 is the utility model Figure 1 is a partial enlarged structural diagram of part B in the utility model;
[0023] Figure 4 is the utility model Figure 1Schematic diagram of the partial enlarged structure at position C;
[0024] Figure 5 Top view structure diagram of the present utility model;
[0025] Figure 6 Top view structure diagram of the upper - layer three - phase separation component in the present utility model;
[0026] Figure 7 Top view structure diagram of the lower - layer three - phase separation component in the present utility model;
[0027] Figure 8 Top view structure diagram of the three - phase separation component in another embodiment of the present utility model;
[0028] Figure 9 Front view structure diagram of the three - phase separation component in another embodiment of the present utility model.
[0029] Reference numerals in the drawings: 1, outer shell; 2, support box; 3, suspension plate; 4, convex plate; 5, cross beam; 6, cover plate; 7, baffle plate; 8, sealing ring; 9, sealing gasket; 10, lifting lug; 11, sealing plate; 12, reinforcing rib plate; 13, conveying port; 14, limiting beam; 15, conveying pipe. Detailed implementation manners
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0031] Embodiment:
[0032] Please refer to Figures 1 - 9 , a three - phase separator, including a support assembly and a sealing assembly.
[0033] The support assembly includes an outer shell 1, a separation component, a suspension plate 3, a cross beam 5, and a limiting beam 14. A plurality of layers of separation components are installed on the outer shell 1, each layer having a plurality of separation components. A plurality of suspension plates 3 are connected to the separation components, the suspension plates 3 are connected to the cross beam 5, a plurality of limiting beams 14 are connected to the outer shell 1, and notches matching the cross beam 5 are provided on the limiting beams 14.
[0034] The sealing assembly includes a cover plate 6 and a sealing ring 8. The sealing ring 8 is connected to the cover plate 6, and the cover plate 6 is fixedly connected to the outer shell 1. Preferably, there are four separation components in one layer, divided into upper and lower layers. As another implementation manner, preferably, the separation components are distributed in one layer and there are 10 separation components. The cross beam 5 is connected by a hanging plate 3, which facilitates the alignment and connection of the connection points, and is more conducive to driving the cross beam 5 to move after lifting. And through the connection between the cross beam 5 and the limit beam 14, it is convenient to support each separation component to a suitable position and improve the support effect at the support point. The setting of several layers of separation components enables the separation to be transmitted into more separation components inside, separating multiple times or separating at multiple places simultaneously, improving the separation effect. Such a protective structure provides a good protective effect on the separation components and seals the upper part, reducing the impact of the separation on the surrounding environment.
[0035] Refer to Figure 1 、 6 and 7, the separation component includes a support box 2, a delivery port 13 and a delivery pipe 15. The support box 2 is connected to a plurality of hanging plates 3. The support box 2 and the plurality of hanging plates 3 are preferably connected by screws. A plurality of delivery ports 13 are provided on the support box 2. A plurality of delivery pipes 15 are connected to the outer shell 1. The delivery pipes 15 communicate with the corresponding support boxes 2. The delivery port 13 is multi-edged. The delivery port 13 is used to transport sludge. The adjacent support boxes 2 are communicated through the delivery port 13. A multi-edged pipe can be selected for communication, or a multi-edged pipe on one of the support boxes 2 and the multi-edged delivery port 13 on another support box 2 can be inserted to form a communication form. Through the multi-edged shape of the delivery port 13 on the support box 2, it is beneficial to the connection positioning between adjacent support boxes 2, improving the positioning effect at the connection and reducing the situation of deviation at the connection.
[0036] Refer to Figure 1 and 2 The sealing assembly further includes a sealing ring 9. A sealing ring 9 is provided between the sealing ring 8 and the inner wall of the outer shell 1. The sealing ring 9 is a U-shaped rubber ring. Through the setting of the sealing ring 9, the sealing effect between the inner wall of the support box 2 and the cover plate 6 is improved.
[0037] Refer to Figure 1 and 3 The support assembly further includes lifting lugs 10. A number of lifting lugs 10 are connected to the cover plate 6. Through the setting of the lifting lugs 10, it is beneficial to hoist the cover plate 6.
[0038] Refer to Figure 1 and 5 The separation component includes reinforcing rib plates 12. A number of reinforcing rib plates 12 are connected inside the support box 2. Through the setting of the reinforcing rib plates 12, the internal support effect of the support box 2 is enhanced, and the situation of deformation of the support box 2 is reduced.
[0039] Refer to Figure 1 and3 The sealing assembly further includes a sealing plate 11. A plurality of sealing plates 11 are connected to the cover plate 6. The sealing plates 11 are located between adjacent support boxes 2. Preferably, the sealing plate 11 is a rubber plate. Through the arrangement of the sealing plate 11, the sealing effect between adjacent support boxes 2 is enhanced.
[0040] Refer to Figure 1 The support assembly further includes a convex plate 4. A number of convex plates 4 are connected to the cross beam 5. The convex plate 4 is connected to the hanging plate 3. The hanging plate 3 and the convex plate 4 are preferably connected by screws. Through the arrangement of the convex plate 4, it is convenient to connect the cross beam 5 and the hanging plate 3, which is beneficial to positioning the connection part of the hanging plate 3.
[0041] Refer to Figure 2 The sealing assembly further includes a baffle 7. The cover plate 6 is connected to the baffle 7. A limiting groove corresponding to the sealing ring 8 is provided on the cover plate 6. The sealing ring 8 is located in the relative middle area between the cover plate 6 and the baffle 7. Through the cooperation between the cover plate 6 and the baffle 7, the position of the sealing ring 8 is restricted, the positioning effect of the sealing ring 8 is improved, and the situation of the sealing ring 8 falling off is reduced.
[0042] The cover plate 6 and the outer shell 1 are fully welded. Through the form of full welding, after the whole is installed, the outer shell 1 and the cover plate 6 are fully welded, further improving the sealing effect at the connection part of the outer shell 1 and the cover plate 6.
[0043] During use, the raw materials are transported into the support box 2 through the conveying pipe 15. After sedimentation inside the support box 2, they are transported to the inside of each separation component through the conveying port 13 in the adjacent separation components, facilitating the centralized treatment of the separated sludge.
[0044] It should be noted that the phrases such as "one embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include specific features, structures or characteristics, but not necessarily every embodiment includes such specific features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. Moreover, when combining specific features, structures or characteristics with an embodiment, implementing such features, structures or characteristics in combination with other embodiments, whether explicitly or implicitly described, is within the knowledge scope of those skilled in the art.
[0045] It should be easily understood that the terms "on...", "above...", and "over..." in the present disclosure should be interpreted in the broadest manner, so that "on..." not only means "directly on something", but also includes the meaning of "on something" with intermediate features or layers therebetween, and "above..." or "over..." not only includes the meaning of "above or over something", but also may include the meaning of "above or over something" with no intermediate features or layers therebetween (i.e., directly on something).
[0046] In addition, for ease of description, spatial relative terms may be used in this document, such as "below", "beneath", "under", "above", "over", etc., to describe the relationship of one element or feature to another as shown in the figures. Spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatial relative descriptors used in this document may be interpreted accordingly as well.
[0047] It should be noted that in this document, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A three-phase separator, characterized in that: including a support assembly and a sealing assembly; The support assembly comprises a shell (1), a separation assembly, a hanging plate (3), a cross beam (5) and a limiting beam (14); a plurality of layers of separation assemblies are installed on the shell (1), each layer having a plurality of separation assemblies; a plurality of hanging plates (3) are connected to the separation assembly; the hanging plates (3) and the cross beam (5) are connected; a plurality of limiting beams (14) are connected to the shell (1); and a notch matching the cross beam (5) is provided on the limiting beam (14); The sealing assembly comprises a cover plate (6) and a sealing ring (8); the cover plate (6) is connected to the sealing ring (8); and the cover plate (6) is connected to the housing (1).
2. A three-phase separator according to claim 1, characterized in that: The separation assembly comprises a support box (2), a delivery port (13) and a delivery pipe (15); the support box (2) is connected to a plurality of hanging plates (3); a plurality of delivery ports (13) are provided on the support box (2); a plurality of delivery pipes (15) are connected to the outer shell (1); the delivery pipes (15) are connected to each corresponding support box (2); the delivery port (13) is multi-sided, and is used to transport sludge.
3. A three-phase separator according to claim 1, characterized in that: The sealing assembly further comprises a sealing ring (9), and the sealing ring (9) is arranged between the sealing ring (8) and the inner wall of the outer shell (1).
4. A three-phase separator according to claim 1, characterized in that: The support assembly also includes lifting ears (10), and a plurality of lifting ears (10) are connected to the cover plate (6).
5. A three-phase separator according to claim 1, characterized in that: The separation assembly comprises reinforcing ribs (12), and a plurality of reinforcing ribs (12) are connected inside the support box (2).
6. A three-phase separator according to claim 1, characterized in that: The sealing assembly also includes a sealing plate (11), a plurality of sealing plates (11) are connected to the cover plate (6), and the sealing plates (11) are located between adjacent support boxes (2).
7. A three-phase separator according to claim 1, characterized in that: The support assembly also includes a convex plate (4), a plurality of convex plates (4) are connected to the crossbeam (5), and the convex plates (4) are connected to the hanging plate (3).
8. A three-phase separator according to claim 1, characterized in that: The sealing assembly further comprises a baffle (7), the cover plate (6) and the baffle (7) are connected, a limiting groove corresponding to the sealing ring (8) is provided on the cover plate (6), and the sealing ring (8) is located in a relatively middle area between the cover plate (6) and the baffle (7).
9. A three-phase separator according to claim 1, characterized in that: The cover plate (6) and the housing (1) are fully welded.