Short-process dyeing device for polyester fabric
By designing a short-process dyeing device for polyester fabrics, automatic swing dyeing is achieved using lifting and driving components, which solves the problem of manual swing increasing labor intensity and slow dyeing speed, improves dyeing efficiency and reduces dye waste.
Patent Information
- Application Number
- CN202421612990.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The dyeing process of existing polyester fabrics requires manual swing, which increases the labor intensity of workers and is slow in dyeing, which has the problem of dye waste.
A short-process dyeing device for polyester fabrics is designed, using lifting components and driving components, so that the polyester fabric in the mesh barrel can automatically swing in the dyeing pool, avoid manual operation, and seal the top of the dyeing pool through the cover to prevent dye splashing.
Automatic swing dyeing of polyester fabrics is realized, which reduces workers' labor intensity, improves dyeing speed, and reduces dye waste.
Smart Images

Figure CN222990385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester fabric dyeing, in particular to a short - process dyeing device for polyester fabrics. Background Art
[0002] Polyester fabric is a kind of chemical fiber clothing fabric widely used in daily life. Its greatest advantage is its excellent wrinkle - resistance and shape - retention. Therefore, it is suitable for making outerwear, various kinds of luggage and outdoor products such as tents. During the use of polyester fabric, in order to make the polyester fabric more colorful, it is often necessary to dye the polyester fabric.
[0003] When the existing polyester fabric is dyed during processing, the polyester fabric is often placed in a dyeing pool for dyeing, and manual operation is required to swing the polyester fabric for dyeing so as to dye the polyester fabric faster. However, using manual operation to swing the polyester fabric increases the labor intensity of workers. Therefore, the utility model provides a short - process dyeing device for polyester fabrics. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a short - process dyeing device for polyester fabrics to solve the problems raised in the above - mentioned background art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A short - process dyeing device for polyester fabrics includes a dyeing pool. A heating rod is fixedly installed on the inner wall of the dyeing pool. Lifting components are arranged on both the left and right sides of the dyeing pool. A cover plate is arranged above the dyeing pool through the lifting components. A sliding groove is opened at the bottom of the cover plate. A screw rod is rotatably connected inside the cover plate. A driving component for facilitating the rotation of the screw rod is arranged on the top of the cover plate. A moving block is threadedly connected to the surface of the screw rod, and the moving block is slidably connected to the sliding groove. A moving frame is fixedly installed at the bottom of the moving block. An installation component is arranged inside the moving frame. A net barrel is arranged at the bottom of the moving frame through the installation component.
[0007] Preferably, the lifting component includes support plates arranged on the left and right sides of the dyeing pool. A hydraulic push rod is fixedly installed on the top of the support plate. A connecting plate is fixedly installed at the output end of the hydraulic push rod, and the connecting plate is fixedly connected to the cover plate.
[0008] Preferably, the driving component includes a fixing plate arranged on the top of the cover plate. A driving motor is fixedly installed on the right side of the fixing plate. A rotating shaft is fixedly installed at the output end of the driving motor. A first gear is fixedly installed on the surface of the rotating shaft. A second gear is meshed on the surface of the first gear, and the second gear is fixedly connected to the screw rod.
[0009] Preferably, the installation component includes a bolt disposed inside the moving frame. The bolt is threadedly connected to the moving frame, and an installation block is threadedly connected to the surface of the bolt, and the installation block is fixedly connected to the mesh barrel.
[0010] Preferably, a liquid outlet pipe is fixedly installed on the front side of the dyeing pool, and a control valve is provided on the liquid outlet pipe.
[0011] Preferably, the support plate is of a rectangular structure and is made of stainless steel.
[0012] Preferably, the number of the heating rods is multiple, and the multiple heating rods are arranged in an array.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this short-process dyeing device for polyester fabrics, the polyester fabrics are placed in the mesh barrel. Through the lifting component, the cover plate and the mesh barrel move downward until the cover plate contacts the top of the dyeing pool. At this time, the polyester fabrics in the mesh barrel will enter the dye in the dyeing pool for dyeing. Meanwhile, through the driving component, the screw rod rotates, causing the moving block to move left or right along the sliding groove, so that the mesh barrel can move left or right, making the polyester fabrics in the mesh barrel swing in the dyeing pool, facilitating the automatic swinging of the polyester fabrics in the dyeing pool, avoiding the need for manual swinging, reducing the labor intensity of workers, enabling the dyeing speed of the polyester fabrics to be faster, and the cover plate will seal the top of the dyeing pool to prevent the dye from splashing out from the top of the dyeing pool and avoiding waste of the dye. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional perspective view of the present utility model;
[0015] Figure 2 is a front cross-sectional view of the structure of the present utility model;
[0016] Figure 3 is of the present utility model Figure 2 an enlarged view of part A in;
[0017] Figure 4 is of the present utility model Figure 2 an enlarged view of part B in;
[0018] Figure 5 is a right cross-sectional view of the structure of the present utility model.
[0019] In the figure: 1, dyeing pool; 2, heating rod; 3, support plate; 4, hydraulic push rod; 5, connecting plate; 6, cover plate; 7, sliding groove; 8, fixing plate; 9, driving motor; 10, rotating shaft; 11, first gear; 12, second gear; 13, screw rod; 14, moving block; 15, moving frame; 16, bolt; 17, installation block; 18, mesh barrel; 19, liquid outlet pipe. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Refer to Figures 1-5 , a short-process dyeing device for polyester fabrics, including a dyeing tank 1. A heating rod 2 is fixedly installed on the inner wall of the dyeing tank 1. The number of heating rods 2 is multiple, and the multiple heating rods 2 are arranged in an array, so that the heating rods 2 can better heat the dye in the dyeing tank 1, thereby facilitating better dyeing of the polyester fabrics subsequently. Lifting components are arranged on both the left and right sides of the dyeing tank 1. A cover plate 6 is arranged on the top of the dyeing tank 1 through the lifting components. A chute 7 is opened at the bottom of the cover plate 6. A screw rod 13 is rotatably connected inside the cover plate 6. A driving component for facilitating the rotation of the screw rod 13 is arranged on the top of the cover plate 6. A moving block 14 is threadedly connected to the surface of the screw rod 13, and the moving block 14 is slidably connected to the chute 7. A moving frame 15 is fixedly installed at the bottom of the moving block 14. An installation component is arranged inside the moving frame 15. A net barrel 18 is arranged at the bottom of the moving frame 15 through the installation component. A liquid outlet pipe 19 is fixedly installed on the front side of the dyeing tank 1. A control valve is arranged on the liquid outlet pipe 19. For this short-process dyeing device for polyester fabrics, the polyester fabrics are placed in the net barrel 18. Through the lifting components, the cover plate 6 and the net barrel 18 are moved downward until the cover plate 6 contacts the top of the dyeing tank 1. At this time, the polyester fabrics in the net barrel 18 will enter the dye in the dyeing tank 1 for dyeing. At the same time, through the driving component, the screw rod 13 is rotated, so that the moving block 14 moves left or right along the chute 7, which can make the net barrel 18 move left or right, so that the polyester fabrics in the net barrel 18 swing in the dyeing tank 1, facilitating the automatic swinging of the polyester fabrics in the dyeing tank 1, avoiding the need for manual swinging, reducing the labor intensity of workers, making the dyeing speed of the polyester fabrics faster, and the cover plate 6 seals the top of the dyeing tank 1 to prevent the dye from splashing out from the top of the dyeing tank 1 and avoiding waste of the dye.
[0022] Specifically, the lifting component includes support plates 3 arranged on the left and right sides of the dyeing tank 1. The support plates 3 are rectangular structures and are made of stainless steel, which is convenient for the support plates 3 to have higher structural strength, so that the support plates 3 are more durable. A hydraulic push rod 4 is fixedly installed on the top of the support plate 3. A connecting plate 5 is fixedly installed at the output end of the hydraulic push rod 4, and the connecting plate 5 is fixedly connected to the cover plate 6. Through the setting of the lifting component, it is convenient to provide driving force for the up and down movement of the cover plate 6, and it is convenient for the cover plate 6 to move more conveniently.
[0023] Specifically, the driving assembly includes a fixing plate 8 arranged on the top of the cover plate 6. A driving motor 9 is fixedly installed on the right side of the fixing plate 8. A rotating shaft 10 is fixedly installed at the output end of the driving motor 9. A first gear 11 is fixedly installed on the surface of the rotating shaft 10. A second gear 12 is meshed on the surface of the first gear 11, and the second gear 12 is fixedly connected to the screw 13. Through the setting of the driving assembly, it is convenient to provide a driving force for the rotation of the screw 13, so as to facilitate providing a driving force for the subsequent movement of the mesh barrel 18.
[0024] Specifically, the installation assembly includes a bolt 16 arranged inside the moving frame 15. The bolt 16 is threadedly connected to the moving frame 15. An installation block 17 is threadedly connected to the surface of the bolt 16, and the installation block 17 is fixedly connected to the mesh barrel 18. By removing the bolt 16, the installation block 17 can be separated from the moving frame 15, and the mesh barrel 18 can be removed. By connecting the installation block 17 to the moving frame 15 through the bolt 16, the mesh barrel 18 can be installed on the moving frame 15. Through the detachable installation of the mesh barrel 18, it is convenient to replace the mesh barrel 18 subsequently.
[0025] This short-process dyeing device for polyester fabrics is connected to the 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.
[0026] During use: Place the polyester fabric in the mesh barrel 18. Start the heating rod 2 so that the heating rod 2 heats the dye in the dyeing tank 1. Start the hydraulic push rod 4 so that the connecting plate 5 moves downward, so that the cover plate 6 moves downward, and the lower mesh barrel 18 can be moved downward until the cover plate 6 contacts the top of the dyeing tank 1. At this time, the polyester fabric in the mesh barrel 18 will enter the dye in the dyeing tank 1 for dyeing. At the same time, start the driving motor 9 so that the rotating shaft 10 rotates, so that the first gear 11 rotates, so that the second gear 12 rotates, so that the screw 13 rotates, so that the moving block 14 moves left or right along the chute 7, so that the moving frame 15, the bolt 16, the installation block 17, and the mesh barrel 18 move left or right, so that the polyester fabric in the mesh barrel 18 swings in the dyeing tank 1, and the cover plate 6 will seal the top of the dyeing tank 1 to prevent the dye from splashing out from the top of the dyeing tank 1.
[0027] In summary, for the short - process dyeing device for polyester fabrics, the polyester fabric is placed in the mesh barrel 18. Through the lifting component, the cover plate 6 and the mesh barrel 18 move downward until the cover plate 6 contacts the top of the dyeing tank 1. At this time, the polyester fabric in the mesh barrel 18 will enter the dye in the dyeing tank 1 for dyeing. Meanwhile, through the driving component, the screw 13 rotates, causing the moving block 14 to move left or right along the chute 7, which can make the mesh barrel 18 move left or right, so that the polyester fabric in the mesh barrel 18 swings in the dyeing tank 1, facilitating the automatic swinging of the polyester fabric in the dyeing tank 1, avoiding the need for manual swinging, reducing the labor intensity of workers, making the dyeing speed of the polyester fabric faster, and the cover plate 6 seals the top of the dyeing tank 1 to prevent the dye from splashing out from the top of the dyeing tank 1, avoiding waste of the dye, and solving the problems raised in the above - mentioned background technology.
[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non - exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.
[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A short-process dyeing device for polyester fabrics, comprising a dyeing tank (1), characterized in that: A heating rod (2) is fixedly mounted on the inner wall of the dyeing tank (1); a lifting assembly is arranged on the left and right sides of the dyeing tank (1); a cover plate (6) is arranged on the top of the dyeing tank (1) through the lifting assembly; a slide groove (7) is arranged at the bottom of the cover plate (6); a screw rod (13) is rotatably connected inside the cover plate (6); a driving assembly for facilitating the rotation of the screw rod (13) is arranged on the top of the cover plate (6); a moving block (14) is threadedly connected on the surface of the screw rod (13); the moving block (14) is slidably connected to the slide groove (7); a moving frame (15) is fixedly mounted on the bottom of the moving block (14); a mounting assembly is arranged inside the moving frame (15); and a net bucket (18) is arranged at the bottom of the moving frame (15) through the mounting assembly.
2. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The lifting assembly comprises support plates (3) arranged on the left and right sides of the dyeing tank (1), a hydraulic push rod (4) is fixedly mounted on the top of the support plate (3), a connecting plate (5) is fixedly mounted on the output end of the hydraulic push rod (4), and the connecting plate (5) is fixedly connected to the cover plate (6).
3. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The driving assembly comprises a fixing plate (8) arranged on the top of the cover plate (6), a driving motor (9) is fixedly mounted on the right side of the fixing plate (8), a rotating shaft (10) is fixedly mounted on the output end of the driving motor (9), a first gear (11) is fixedly mounted on the surface of the rotating shaft (10), a second gear (12) is meshedly mounted on the surface of the first gear (11), and the second gear (12) is fixedly connected to a screw rod (13).
4. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The mounting assembly comprises a bolt (16) arranged inside the mobile frame (15), the bolt (16) being threadedly connected to the mobile frame (15), a mounting block (17) being threadedly connected to the surface of the bolt (16), and the mounting block (17) being fixedly connected to the net barrel (18).
5. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: A liquid outlet pipe (19) is fixedly installed on the front side of the dyeing tank (1), and a control valve is arranged on the liquid outlet pipe (19).
6. A short-process dyeing device for polyester fabric according to claim 2, characterized in that: The support plate (3) has a rectangular structure and is made of stainless steel.
7. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The number of the heating rods (2) is multiple, and the multiple heating rods (2) are distributed in an array.