Dye residue on-line detection alarm device and automatic material system
By introducing an online detection and alarm device for dye residues in the automated material system in the textile industry, and using AI algorithms to analyze the images in the material barrel, the problem of difficulty in timely discovering dye residues is solved, timely detection and prevention of dye quality accidents, and production costs are reduced.
Patent Information
- Application Number
- CN202421533369.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the dyeing workshops in the textile industry, the sealing of the automated material system makes it difficult to detect dye residues in the chemical barrel in a timely manner, which leads to the occurrence of dyeing quality accidents.
A dye residue detection and alarm device is designed, including an image acquisition system and an image analysis and control system, and uses AI algorithm to analyze the image information in the material-refining barrel captured by the camera, determine whether there is dye residue, and trigger the alarm action through the alarm signal processor and the alarm.
Real-time detection of the cleanliness of the material barrel is achieved, detection efficiency is improved, problems are discovered in a timely manner, dyeing quality accidents are avoided, labor costs are saved, and production costs are reduced.
Smart Images
Figure CN222990396U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of textile technology, and in particular to an online detection and alarm device for dye residue and an automated material system. Background Art
[0002] In the dyeing workshop of the textile industry, the dyes used in the dyeing production process are fully automatically produced by the automated material system, which realizes automatic weighing, automated material feeding, but in actual operation, sometimes the material is not completely dissolved and there is dye residue in the material barrel. The dye residue may cause abnormal dyeing color, but because the entire automated material system is closed, it is difficult to detect the dye residue in time, and it cannot be corrected in time, resulting in missed opportunities to discover production abnormalities and prevent quality accidents, which will further lead to dyeing quality accidents, and subsequent traceability is difficult and inefficient. Utility Model Content
[0003] Based on this, it is necessary to provide an online detection and alarm device for dye residue. The utility model can detect the cleanliness of the chemical barrel at the end of chemical processing in real time, improve the detection efficiency and find problems in time, avoid dyeing quality accidents, save labor costs, and reduce production costs.
[0004] An embodiment of the present application provides an online detection and alarm device for dye residue.
[0005] A dye residue online detection alarm device comprises an image acquisition system and an image analysis control system, wherein the image acquisition system is used to obtain image information in a chemical barrel after chemical processing is completed, and the image analysis control system mainly comprises an AI algorithm analysis platform, an alarm signal processor, an alarm signal controller and an alarm; the AI algorithm analysis platform is connected to the image acquisition system to analyze whether there is dye residue in the chemical barrel according to the image information, the alarm signal processor is used to convert the analysis result of the AI algorithm analysis platform into an alarm control signal, the alarm signal controller is connected to the alarm signal processor to obtain the alarm control signal, and the alarm is connected to the alarm signal controller to obtain the alarm control signal and trigger a corresponding alarm action.
[0006] In some embodiments, the image acquisition system mainly includes a positioning mark, a camera, a monitoring host and an edge server. The positioning mark is used to be set on the ground at the outlet of the chemical cylinder to locate the position of the chemical barrel; the camera is used to capture the image information inside the chemical barrel after the chemical barrel is completed according to the position of the chemical barrel; the monitoring host is connected to the camera to collect and store the image information captured by the camera; the AI algorithm analysis platform is connected to the edge server of the image acquisition system, and the edge server is connected to the monitoring host to obtain and process the image information for analysis by the AI algorithm analysis platform.
[0007] In some of the embodiments, the positioning mark is used to be pasted on the ground area at the outlet of the chemical cylinder and is clearly distinguishable from the environment around the ground area. The positioning mark is used for the camera to identify the position of the chemical barrel.
[0008] In some of the embodiments, the camera is used to be fixed on a conveying robot, and the camera can move in the X-axis direction, Y-axis direction, and Z-axis direction with the conveying robot. The camera and the chemical barrel clamped on the conveying robot have a relatively fixed position, and the camera can clearly capture image information of the internal state of the chemical barrel.
[0009] In some embodiments, there are multiple cameras, each of which corresponds to a different chemical barrel. The monitoring host is connected to the multiple cameras via a network signal. The monitoring host can provide power to the cameras and collect and store image information captured by the cameras.
[0010] In some of the embodiments, the edge server is connected to the monitoring host via a network signal, the edge server is capable of acquiring the image information captured by the camera, the edge server is used as a server of the AI algorithm analysis platform to deploy and publish the AI algorithm, and the edge server is also used as a database server for storing the image information to store the alarm control signal of the alarm signal processor.
[0011] In some of the embodiments, the AI algorithm analysis platform is deployed on the edge server, and the AI algorithm analysis platform can use a pre-trained deep learning model to analyze the image information, identify the surface color and texture features in the chemical barrel, and determine whether there is dye residue in the chemical barrel. When there is dye residue in the chemical barrel, the AI algorithm analysis platform generates corresponding alarm information based on the analysis results and provides it to the alarm signal processor to form the alarm control signal.
[0012] In some of the embodiments, the alarm signal processor has a database connection function. The alarm signal processor can establish a connection with the database of the edge server to obtain the alarm information generated by the AI algorithm analysis platform based on the analysis results, and convert the alarm information provided by the AI algorithm analysis platform into the alarm control signal. At the same time, the alarm signal processor outputs the alarm control signal to the alarm.
[0013] In some embodiments, the alarm includes one or more of a voice alarm, a flash alarm, and a vibration alarm, wherein the voice alarm can trigger voice alarm information of at least one sound according to the alarm control signal, the flash alarm can trigger flash alarm information of at least one color according to the alarm control signal, and the vibration alarm can trigger flash alarm information of at least one vibration frequency according to the alarm control signal.
[0014] An embodiment of the present application also provides an automated material system.
[0015] An automated material system comprises a chemical material cylinder, a chemical material barrel, a conveying robot and an online detection and alarm device for dye residue, wherein the chemical material barrel is used to contain dye, the chemical material cylinder is used to perform chemical material operations on the dye in the chemical material barrel, the conveying robot is used to fix a plurality of the chemical material barrels and drive the chemical material barrels to move, a camera of an image acquisition system of the online detection and alarm device for dye residue is fixed to the conveying robot and arranged opposite to the chemical material barrel, and the camera of the image acquisition system is used to obtain image information in the chemical material barrel.
[0016] The dye residue online detection alarm device of the utility model can detect the cleanliness of the material barrel at the end of material processing in real time, improve the detection efficiency and find problems in time, avoid dyeing quality accidents, save labor costs and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative work.
[0018] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.
[0019] Figure 1 This is a schematic diagram of the coordination of the dye residue online detection alarm device and the automated material system described in one embodiment of the utility model.
[0020] Description of Reference Numerals
[0021] 10. Automatic material system;
[0022] 100, dye box; 110, first weighing conveyor belt; 120, second weighing conveyor belt;
[0023] 200. Chemical barrel;
[0024] 300, storage rack;
[0025] 400, conveying manipulator; 410, left and right translation slide rail of manipulator; 420, up and down movement mechanism of manipulator; 430, front and back telescopic mechanism of manipulator; 440, chemical barrel gripper;
[0026] 500, chemical tank; 510, tank cover; 520, chemical tank manipulator;
[0027] 600, barrel washing tank;
[0028] 700, dye residue online detection alarm device; 710, camera; 712, positioning mark; 720, monitoring host; 730, edge server; 740, alarm signal processor; 750, alarm signal controller; 760, alarm. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0033] In the description of the present utility model, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0035] In a first aspect, an embodiment of the present application provides an automated material system 10. The automated material system 10 includes an online detection and alarm device 700 for dye residue.
[0036] In the second aspect, an embodiment of the present application also provides an online detection and alarm device 700 for dye residue, so as to solve the problem that the dye used in the dyeing production process in the traditional technology is fully automatically completed by the automated material system 10, and there is a situation that the material is not completely smelted, and there is dye residue in the material smelting barrel, resulting in abnormal dyeing color, and it is difficult to find the dye residue in time, and it is difficult to prevent quality accidents, which will further cause the occurrence of dyeing quality accidents. The online detection and alarm device 700 for dye residue will be described below in conjunction with the accompanying drawings.
[0037] The dye residue online detection alarm device 700 provided in the embodiment of the present application is exemplary, please refer to Figure 1 As shown, Figure 1 The structure of the dye residue online detection alarm device 700 provided in the embodiment of the present application and the schematic diagram of the automated material system 10. The dye residue online detection alarm device 700 of the present application can be used for the purpose of online detection of dye residue in the automated material system 10, so as to timely discover the dye residue problem and avoid dyeing quality accidents.
[0038] In order to more clearly illustrate the structure of the dye residue online detection and alarm device 700, the dye residue online detection and alarm device 700 will be introduced below with reference to the accompanying drawings.
[0039] For example, see Figure 1 As shown, an online detection alarm device 700 for dye residue includes an image acquisition system and an image analysis control system. Among them, the image acquisition system is used to obtain image information in the chemical barrel 200 after the chemical reaction is completed. The image analysis control system mainly includes an AI algorithm analysis platform (not shown), an alarm signal processor 740, an alarm signal controller 750 and an alarm 760. The AI algorithm analysis platform is connected to the image acquisition system to analyze whether there is dye residue in the chemical barrel 200 based on the image information. The alarm signal processor 740 is used to convert the analysis result of the AI algorithm analysis platform into an alarm control signal. The alarm signal controller 750 is connected to the alarm signal processor 740 to obtain an alarm control signal. The alarm 760 is connected to the alarm signal controller 750 to obtain an alarm control signal and trigger a corresponding alarm action.
[0040] The dye residue online detection alarm device 700 of the utility model can detect the cleanliness of the chemical barrel 200 at the end of chemical processing in real time, improve the detection efficiency and find problems in time, avoid dyeing quality accidents, save labor costs, and reduce production costs.
[0041] In some embodiments, the image acquisition system mainly includes a positioning mark 712, a camera 710, a monitoring host 720 and an edge server 730. The positioning mark 712 is used to be set on the ground at the outlet of the chemical cylinder 500 to locate the position of the chemical barrel 200. The camera 710 is used to capture the image information in the chemical barrel 200 after the chemical is completed according to the position of the chemical barrel 200. The monitoring host 720 is connected to the camera 710 to collect and store the image information captured by the camera 710. The AI algorithm analysis platform is connected to the edge server 730 of the image acquisition system, and the edge server 730 is connected to the monitoring host 720 to obtain and process image information for analysis by the AI algorithm analysis platform.
[0042] In some embodiments, the positioning mark 712 is used to be pasted on the ground area at the exit of the chemical tank 500, and is clearly distinguished from the environment around the ground area. The positioning mark 712 is used for the camera 710 to identify the position of the chemical barrel 200. When the chemical barrel 200 comes out of the chemical tank 500 and passes through the ground area with the positioning mark 712 after the chemical process is completed, the camera 710 can take a photo of the inside of the chemical barrel 200, and upload the image information of the photo to the monitoring host 720 and the edge server 730.
[0043] In some of the embodiments, the camera 710 is used to be fixed on the conveying robot 400. The camera 710 can move in the X-axis direction, Y-axis direction, and Z-axis direction along with the conveying robot 400. The camera 710 and the chemical barrel 200 clamped on the conveying robot 400 have a relatively fixed position. The camera 710 can clearly capture image information of the internal state of the chemical barrel 200.
[0044] In some of the embodiments, there are multiple cameras 710, and the multiple cameras 710 correspond to multiple different chemical barrels 200 respectively. The monitoring host 720 is connected to the multiple cameras 710 via a network signal. The monitoring host 720 can provide power for the camera 710 and collect and store image information captured by the camera 710.
[0045] In some of the embodiments, the edge server 730 is connected to the monitoring host 720 via a network signal. The edge server 730 can obtain image information captured by the camera 710. The edge server 730 is used as a server of the AI algorithm analysis platform to deploy and publish AI algorithms. The edge server 730 is also used as a database server for storing image information to store alarm control signals of the alarm signal processor 740.
[0046] In some of the embodiments, the AI algorithm analysis platform is deployed on the edge server 730. The AI algorithm analysis platform can use a pre-trained deep learning model to analyze image information, identify the surface color and texture features in the chemical barrel 200, and determine whether there is dye residue in the chemical barrel 200. When there is dye residue in the chemical barrel 200, the AI algorithm analysis platform generates corresponding alarm information based on the analysis results and provides it to the alarm signal processor 740 to form an alarm control signal.
[0047] In some of the embodiments, the alarm signal processor 740 has a database connection function. The alarm signal processor 740 can establish a connection with the database of the edge server 730 to obtain the alarm information generated by the AI algorithm analysis platform based on the analysis results, and convert the alarm information provided by the AI algorithm analysis platform into an alarm control signal. At the same time, the alarm signal processor 740 outputs an alarm control signal to the alarm 760.
[0048] In some embodiments, the alarm 760 includes one or more of a voice alarm 760, a flash alarm 760, and a vibration alarm 760, wherein the voice alarm 760 can trigger voice alarm information of at least one sound according to an alarm control signal, the flash alarm 760 can trigger flash alarm information of at least one color according to an alarm control signal, and the vibration alarm 760 can trigger flash alarm information of at least one vibration frequency according to an alarm control signal.
[0049] An embodiment of the present application also provides an automated material system 10.
[0050] An automated material system 10 includes a chemical material cylinder 500, a chemical material barrel 200, a conveying robot 400, and an online detection and alarm device for dye residue 700. The chemical material barrel 200 is used to accommodate dyes, the chemical material cylinder 500 is used to perform chemical material operations on the dyes in the chemical material barrel 200, the conveying robot 400 is used to fix a plurality of chemical material barrels 200 and drive the chemical material barrels 200 to move, and a camera 710 of an image acquisition system of the online detection and alarm device for dye residue 700 is fixed to the conveying robot 400 and arranged opposite to the chemical material barrel 200, and the camera 710 of the image acquisition system is used to obtain image information in the chemical material barrel 200.
[0051] In some of the embodiments, the automated material system 10 further includes a dye box 100 for storing solid dyes, a storage rack 300 , and a barrel washing tank 600 .
[0052] When the automated material system 10 needs to execute a chemical material task, the automated material system 10 outputs instructions to control the conveying robot 400 to clamp an empty chemical material barrel 200 from the storage rack 300 and place it on the second weighing conveyor belt 120 below the storage rack 300. The chemical material barrel 200 passes through the second weighing conveyor belt 120 and enters the first weighing conveyor belt 110 and reaches below the dye box 100. The chemical material barrel 200 is loaded by an automatic weighing cart (not shown) on the first weighing conveyor belt 110 and moves on the first weighing conveyor belt 110 to below the designated dye box 100. The dye box 100 automatically drops dye into the chemical material barrel 200, and the automatic weighing cart completes the dye weighing. The weighed chemical barrel 200 is returned to the bottom of the chemical storage rack 300 via the first weighing conveyor belt 110 and the second weighing conveyor belt 120. The conveying robot 400 clamps the weighed chemical barrel 200 and puts it back on the storage rack 300 for a short time. When the dyeing tank A needs to drop the dye solution, the automatic material system 10 issues a chemical instruction to control the conveying robot 400 to clamp the weighed chemical barrel 200 corresponding to the production task of the dyeing tank A from the storage rack 300, and moves along the left and right translation rails 410 of the robot to the corresponding position of the chemical tank 500. The lower moving mechanism 420 lifts the chemical barrel 200 to the same height as the chemical cylinder manipulator 520, the manipulator's front and rear telescopic mechanism 430 and the chemical barrel claw 440 clamp the chemical barrel 200 and extend it forward to the top of the chemical cylinder manipulator 520, the chemical barrel claw 440 releases the chemical barrel 200, and the chemical barrel 200 is clamped by the chemical cylinder manipulator 520 and sent to the inside of the chemical cylinder 500 and overturned to let the dye fall into the chemical cylinder 500 for chemical treatment, and at the same time the chemical cylinder 500 automatically sprays water into the chemical barrel 200 to rinse the dye into the chemical cylinder 500. After the set time, when the chemical cylinder 500 completes chemical processing and the dye liquid is automatically transported to dye cylinder A through the pipeline, the cylinder cover 510 automatically rises, and the chemical cylinder manipulator 520 clamps the chemical barrel 200 and comes out of the chemical cylinder 500 to the designated position, and the conveying robot 400 moves along the left and right translation slide rails 410 of the manipulator to the corresponding position of the chemical cylinder 500, and the manipulator up and down moving mechanism 420 is lifted to the same height as the chemical cylinder manipulator 520, and the manipulator front and back telescopic mechanism 430 and the chemical barrel claw 440 extend forward to reach above the chemical cylinder manipulator 520 and clamp the chemical barrel 200, and then retract backward to under the manipulator front and back telescopic mechanism 430, and as the manipulator moves to the position of the barrel washing tank 600, the inner wall of the chemical barrel 200 is further cleaned, and after the chemical barrel 200 is cleaned, it is clamped and moved by the manipulator back to the storage rack 300 to dry and wait for the next round of chemical processing tasks.
[0053] In actual production, when the dye is being dyed in the dyeing tank 500, even if the dyeing tank 500 automatically flushes water into the inside of the dyeing barrel 200, some dye may still stick to the inner wall of the dyeing barrel 200 and cannot completely fall into the dyeing tank 500. If there is too much residual dye on the inner wall of the dyeing barrel 200, it is very likely to affect the accuracy of the yarn dyeing process and cause unqualified dyeing quality. Since the automated material system 10 is fully enclosed and automatically operated, it is difficult for employees to find the problem of dye residue in time, and they miss the opportunity to find the problem and fail to intervene and correct it in time, resulting in the occurrence of dyeing quality accidents.
[0054] In order to detect the problem of dye residue in time, a camera 710 is installed on the front and rear telescopic mechanism cover of the conveying robot 400 to take real-time photos of the internal state of the chemical barrel 200, and a dye residue online detection alarm device 700 is used to detect in real time whether there is any residual dye in the chemical barrel 200.
[0055] When the chemical cylinder 500 finishes chemical processing, the cylinder cover 510 automatically rises, the chemical cylinder manipulator 520 clamps the chemical barrel 200 and comes out of the chemical cylinder 500 to the specified position, the conveying manipulator 400 moves along the left and right translation slide rails 410 of the manipulator to the corresponding position of the chemical cylinder 500, the manipulator up and down moving mechanism 420 is lifted to the same height as the chemical cylinder manipulator 520, the manipulator front and rear telescopic mechanism 430 and the chemical barrel claw 440 extend forward to the top of the chemical cylinder manipulator 520 to clamp the chemical barrel 200, and then retract to the bottom of the manipulator front and rear telescopic mechanism 430, and the conveying manipulator 400 is finally lifted. When the robot 400 passes through an area with a positioning mark 712, the automated material system 10 triggers the camera 710 to take a photo of the inside of the chemical barrel 200, and uploads the image information of the photo to the monitoring host 720 and the edge server 730. The AI algorithm analysis platform analyzes whether there is any dye residue in the chemical barrel 200 after the chemical process is completed. If there is any dye residue, the alarm information of the dye residue is stored in the edge server 730, and the alarm signal processor 740 and the alarm signal controller 750 output an alarm control signal to the alarm 760 at the chemical site, and the alarm 760 alarms.
[0056] To summarize, during the operation of the automated material system 10 and the dye residue online detection alarm device 700 of the present application, when the material processing is completed, when the material processing barrel 200 comes out of the material processing cylinder 500 and passes through the area with the positioning mark 712, the camera 710 takes a photo of the inside of the material processing barrel 200, and uploads the image phenomenon of the photo to the monitoring host 720 and the edge server 730. The AI algorithm analysis platform analyzes whether there is dye residue in the material processing barrel 200 after the material processing is completed, and the alarm information of the dye residue is stored in the database server (which can be the edge server 730). The alarm signal processor 740 and the alarm signal controller 750 output an alarm control signal to the alarm 760 at the material processing site to realize the alarm. The dye residue online detection alarm device 700 of the present application provides a dye residue online detection alarm function, and monitors in real time whether there is dye residue in the chemical barrel 200 that comes out of the chemical cylinder 500 after the chemical reaction is completed. When dye residue is detected, an alarm signal is sent to the alarm 760 to remind the operator to deal with it in time to avoid affecting the subsequent dyeing production process, avoid subsequent dyeing pollution problems, prevent product quality accidents, and reduce production costs.
[0057] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0058] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0059] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A dye residue online detection alarm device, characterized in that: It includes an image acquisition system and an image analysis and control system, wherein the image acquisition system is used to obtain image information in the chemical barrel after the chemical processing is completed, and the image analysis and control system mainly includes an AI algorithm analysis platform, an alarm signal processor, an alarm signal controller and an alarm; the AI algorithm analysis platform is connected to the image acquisition system to analyze whether there is dye residue in the chemical barrel according to the image information, the alarm signal processor is used to convert the analysis result of the AI algorithm analysis platform into an alarm control signal, the alarm signal controller is connected to the alarm signal processor to obtain the alarm control signal, and the alarm is connected to the alarm signal controller to obtain the alarm control signal and trigger a corresponding alarm action.
2. The dye residue online detection alarm device according to claim 1, characterized in that: The image acquisition system mainly includes a positioning mark, a camera, a monitoring host and an edge server. The positioning mark is used to be set on the ground at the outlet of the chemical cylinder to locate the position of the chemical barrel; the camera is used to capture the image information in the chemical barrel after the chemical barrel is completed according to the position of the chemical barrel; the monitoring host is connected to the camera to collect and store the image information captured by the camera; the AI algorithm analysis platform is connected to the edge server of the image acquisition system, and the edge server is connected to the monitoring host to obtain and process the image information for analysis by the AI algorithm analysis platform.
3. The dye residue online detection alarm device according to claim 2, characterized in that: The positioning mark is used to be pasted on the ground area at the outlet of the chemical cylinder and is clearly distinguished from the environment around the ground area. The positioning mark is used for the camera to identify the position of the chemical barrel.
4. The dye residue online detection alarm device according to claim 2, characterized in that: The camera is used to be fixed on the conveying robot. The camera can move in the X-axis direction, Y-axis direction and Z-axis direction with the conveying robot. The camera and the chemical barrel clamped on the conveying robot have a relatively fixed position. The camera can clearly capture image information of the internal state of the chemical barrel.
5. The dye residue online detection alarm device according to claim 2, characterized in that: There are multiple cameras, each of which corresponds to a different chemical barrel. The monitoring host is connected to the multiple cameras via a network signal. The monitoring host can provide power to the cameras and collect and store image information captured by the cameras.
6. The dye residue online detection alarm device according to any one of claims 2 to 5, characterized in that: The edge server is connected to the monitoring host via a network signal. The edge server can obtain the image information taken by the camera. The edge server is used to serve as a server of the AI algorithm analysis platform to deploy and publish the AI algorithm. The edge server is also used as a database server for storing the image information to store the alarm control signal of the alarm signal processor.
7. The dye residue online detection alarm device according to claim 6, characterized in that: The AI algorithm analysis platform is deployed on the edge server. The AI algorithm analysis platform can use a pre-trained deep learning model to analyze the image information, identify the surface color and texture features in the chemical barrel, and determine whether there is dye residue in the chemical barrel. When there is dye residue in the chemical barrel, the AI algorithm analysis platform generates corresponding alarm information based on the analysis results and provides it to the alarm signal processor to form the alarm control signal.
8. The dye residue online detection alarm device according to any one of claims 2 to 5 and 7, characterized in that: The alarm signal processor has the function of database connection. The alarm signal processor can establish a connection with the database of the edge server to obtain the alarm information generated by the AI algorithm analysis platform based on the analysis results, and convert the alarm information provided by the AI algorithm analysis platform into the alarm control signal. At the same time, the alarm signal processor outputs the alarm control signal to the alarm.
9. The dye residue online detection alarm device according to any one of claims 2 to 5 and 7, characterized in that: The alarm includes one or more of a voice alarm, a flash alarm, and a vibration alarm, wherein the voice alarm can trigger voice alarm information of at least one sound according to the alarm control signal, the flash alarm can trigger flash alarm information of at least one color according to the alarm control signal, and the vibration alarm can trigger flash alarm information of at least one vibration frequency according to the alarm control signal.
10. An automated material system, characterized in that: It comprises a chemical material cylinder, a chemical material barrel, a conveying robot and the dye residue online detection alarm device as described in any one of claims 1 to 9, wherein the chemical material barrel is used to accommodate dyes, the chemical material cylinder is used to perform chemical material operations on the dyes in the chemical material barrel, the conveying robot is used to fix a plurality of the chemical material barrels and drive the chemical material barrels to move, the camera of the image acquisition system of the dye residue online detection alarm device is fixed to the conveying robot and arranged opposite to the chemical material barrel, and the camera of the image acquisition system is used to obtain image information in the chemical material barrel.