Novel integrated counterweight base

Abstract

The utility model provides a novel integrated counterweight base and shell, which is formed by plastic uptake and comprises a base plate and a coaming which is positioned at the edge of the base plate and is bent towards the same side direction of the base plate, and electrostatic protection films are arranged on the outer surfaces of the base plate and the coaming; the filler is fixed in the shell and is bonded with the inner surface of the shell; the bottom layer is fixed on the surface of the exposed part of the filler, and the filler is wrapped by the bottom layer and the shell; according to the utility model, the design structure is reasonable, the counterweight base shell made of the traditional metal material or the plastic of the injection molding process is replaced by the plastic material of the plastic uptake process, the rapid molding through the plastic uptake process is facilitated, and meanwhile, the shell can be used as a mold, so that the internal filler is molded according to the appearance of the shell, and the shell has the characteristics of smooth surface and attractive appearance; and different patterns can be formed on the surface of the shell in a plane processing manner such as printing, so that the diversity of the product appearance is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of counterweight components, in particular to a new integrated counterweight base. Background Art

[0002] The outer shell of the existing counterweight base is generally an independent metal, marble, glass, ceramic, wood or metal shell, an injection-molded plastic shell; plus counterweight blocks to form a counterweight base. In the manufacturing process, it requires processes such as mold opening, stamping, cleaning, electroplating, spraying, etc., which not only increases the manufacturing cost of the counterweight base, but also causes problems such as rusting and single product surface effect in the subsequent use process, affecting the appearance and manufacturing cost of the product. Content of the Utility Model

[0003] The utility model provides a new integrated counterweight base to solve the problems of poor aesthetics and high manufacturing cost of the existing counterweight base due to the metal material or injection-molded plastic parts of the outer shell as mentioned in the above background art.

[0004] The technical solution of the utility model is realized as follows:

[0005] A housing, which is formed by thermoforming, includes a substrate and a surrounding plate located at the edge of the substrate and bent in the same direction of the substrate;

[0006] A filler, which is fixed inside the housing and adhered to the inner surface of the housing;

[0007] A bottom layer, which is fixed on the surface of the exposed part of the filler, and the bottom layer and the housing wrap the filler.

[0008] Preferably, it further includes mounting holes, and the mounting holes penetrate through the substrate, the filler and the bottom layer of the housing.

[0009] Preferably, a stepped hole with a diameter larger than the diameter of the mounting hole is provided at one end of the mounting hole far from the substrate.

[0010] Preferably, the bottom layer is an anti-slip pad, which is pasted on the surface of the filler.

[0011] Preferably, the bottom layer is a coating, which is painted on the surface of the filler and the end face of the surrounding plate.

[0012] Preferably, the filler is a cement mixture.

[0013] Preferably, patterns, coatings or textures are provided on the surfaces of the substrate and the surrounding plate.

[0014] Preferably, the outer surface of the substrate is a plane or a curved surface.

[0015] Preferably, an electrostatic protection film is provided on the outer surfaces of the substrate and the surrounding plate.

[0016] Adopting the above technical solution, the beneficial effects of the present utility model are as follows:

[0017] The present utility model has a reasonable design structure. The counterweight base shell made of traditional metal material or plastic by injection molding process is replaced with a plastic material by thermoforming process, which is convenient for rapid forming by thermoforming. At the same time, the shell can be used as a mold to make the internal filler form according to the shape of the shell. Its surface is smooth, with the characteristics of beauty, and different patterns can also be formed on the surface of the shell by means of planar processing such as printing, increasing the diversity of the product appearance. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 is a perspective view of the present utility model;

[0020] Figure 2 is a cross-sectional view of the present utility model.

[0021] Wherein:

[0022] 1. Shell; 101. Substrate; 102. Enclosing plate; 2. Filler; 3. Bottom layer; 4. Mounting hole; 5. Step hole; 6. Electrostatic protection film. Detailed Embodiment

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0024] As shown in the figure, a new type of integrated counterweight base includes:

[0025] The housing 1 is formed by thermoforming. Specifically, the material used is a thermoplastic blister film, which has excellent and efficient processing performance. The flat blister film is processed into a cavity with a surrounding edge through a mold. The housing 1 includes a base plate 101 and a surrounding plate 102 located at the edge of the base plate 101 and bent in the same direction of the base plate 101. An electrostatic protection film 6 is provided on the outer surfaces of the base plate 101 and the surrounding plate 102. The electrostatic protection film 6 is mainly used to protect during the processing and transportation of the housing 1, improving the product yield.

[0026] The filler 2 is fixed inside the housing 1 and adhered to the inner surface of the housing 1. Among them, the filler 2 is a cement mixture and can be filled in the housing 1 by pouring. Its density can be adjusted by adding filling materials with different densities as needed.

[0027] The bottom layer 3 is fixed to the surface of the exposed part of the filler 2, and the bottom layer 3 and the housing 1 wrap the filler 2.

[0028] Among them, in one embodiment, the bottom layer 3 is an anti-slip mat, which is pasted on the surface of the filler 2 and used to play an anti-slip role during use.

[0029] In another embodiment, the bottom layer 3 is a coating, which is painted on the surface of the filler 2 and the end face of the surrounding plate 102.

[0030] It further includes a mounting hole 4. The mounting hole 4 penetrates through the base plate 101, the filler 2 and the bottom layer 3 of the housing 1. An object to be supported (such as a lamp holder, etc.) can be passed through the mounting hole 4 for fixation.

[0031] A stepped hole 5 with a diameter larger than that of the mounting hole 4 is provided at one end of the mounting hole 4 away from the base plate 101. This can facilitate the fixation of the object to be supported by means of a mounting nut at the stepped hole 5, and the nut is hidden in the stepped hole 5.

[0032] Patterns, coatings or textures are provided on the surfaces of the base plate 101 and the surrounding plate 102, that is, patterns are printed, textures are processed, surfaces are sprayed, colors are added, marble patterns, wood grain, etc. are set on the surface of the blister film of the housing 1. Different types of patterns, coatings or textures can be set according to actual needs to meet the needs of different users.

[0033] The outer surface of the base plate 101 is a plane or a curved surface, and different shapes can be designed according to user needs.

[0034] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A new integrated counterweight base, characterized in that: include: The housing (1) is formed by vacuum forming and comprises a base plate (101) and a surrounding plate (102) located at the edge of the base plate (101) and bent in the same direction as the base plate (101); A filler (2) fixed inside the shell (1) and bonded to the inner surface of the shell (1); The bottom layer (3) is fixed to the surface of the exposed part of the filler (2), and the bottom layer (3) and the shell (1) wrap the filler (2).

2. A novel integrated counterweight base according to claim 1, characterized in that: It also includes a mounting hole (4), wherein the mounting hole (4) penetrates the base plate (101), the filler (2) and the bottom layer (3) of the shell (1).

3. A novel integrated counterweight base according to claim 2, characterized in that: An end of the mounting hole (4) away from the base plate (101) is provided with a stepped hole (5) having a diameter larger than the diameter of the mounting hole (4).

4. A novel integrated counterweight base according to claim 1, characterized in that: The bottom layer (3) is an anti-slip pad which is adhered to the surface of the filler (2).

5. The novel integrated counterweight base according to claim 1, characterized in that: The bottom layer (3) is a coating, which is applied to the surface of the filler (2) and the end surface of the enclosure (102).

6. A novel integrated counterweight base according to claim 1, characterized in that: The filler (2) is a cement mixture.

7. The novel integrated counterweight base according to claim 1, characterized in that: The surfaces of the substrate (101) and the enclosure (102) are provided with patterns, coatings or textures.

8. The novel integrated counterweight base according to claim 1, characterized in that: The outer surface of the substrate (101) is a flat surface or a curved surface.

9. The novel integrated counterweight base according to claim 1, characterized in that: The outer surfaces of the substrate (101) and the enclosure (102) are provided with an electrostatic protection film (6).

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