Assembling structure for urea sensor

By designing an assembly structure including a urea box, a fixing frame, an installation sleeve and a threaded rod, the cumbersome problems of height adjustment and disassembly of urea sensors in the prior art are solved, and the effect of highly flexible adjustment and simplified disassembly and assembly is achieved.

CN222992571UActive Publication Date: 2025-06-17KAISER FAURECIA (JIANGSU) EMISSION CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422328622.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-06-17
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing urea sensor assembly structure cannot micro-adjust the height of the sensor, and the disassembly and assembly process is cumbersome, which reduces the applicability and maintenance efficiency of the device.

Method used

An assembly structure including a urea box, a fixing frame, a mounting sleeve and a threaded rod was designed. The sensor height is micro-adjusted through the cooperation of the sliding groove and the fixing nut, and the sensor disassembly and assembly process is simplified through the design of the pull ring and the fixing spring.

Benefits of technology

It realizes flexible micro-adjustment of the sensor height, improves the applicability and maintenance efficiency of the device, simplifies the disassembly and assembly process, and improves the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembling structure for a urea sensor, which is applied to the field of assembling structures and comprises a urea box, a fixing frame is placed at the top of the urea box, a mounting sleeve is welded at the top of the fixing frame, and the urea sensor is slidably connected in the mounting sleeve. Threaded rods are mounted on the surface of the urea sensor at equal intervals, fixing nuts are in threaded connection with the surfaces of the threaded rods, a sliding groove is formed in the top of a mounting sleeve, a limiting sleeve is welded in a fixing frame, and two clamping plates are arranged in the fixing frame; a fixing spring is connected between one side of the clamping plate and the fixing frame through a spring fixing piece in a bolting mode. The sensor mounting and dismounting device is simple in structure, convenient for personnel to quickly dismount and mount the sensor, simple and labor-saving in operation, high in practicability, capable of finely adjusting the height of the sensor and widening the application range of the structure, and good in flexibility, and the maintenance and repair efficiency of the personnel is improved.
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Description

Technical Field

[0001] The utility model relates to the field of assembly structures, and particularly relates to an assembly structure for a urea sensor. Background Technique

[0002] At present, the Chinese utility model with the publication number of CN219974605U discloses an assembly structure of a urea quality sensor and a urea tank, including a urea tank body and a urea sensor body. The urea sensor body is installed in the urea tank. Through holes are respectively opened on the inner walls of both sides of the placement opening at the top of the urea tank body. Clamping rods are arranged in the through holes in a matching manner. Adjusting mechanisms for controlling the movement of the clamping rods are arranged on the outer walls of both sides of the placement opening at the top of the urea tank body, so as to avoid the urea sensor body from shaking, disturbing the urea solution, and reducing the generation of bubbles in the urea solution. By combining the present utility model with the existing installation method, the two methods are combined, and the stability effect of the urea sensor is better.

[0003] Although the existing assembly structure has good stability and can avoid the urea sensor from shaking after being placed, there are still other problems in the use process. For example, it does not have a highly micro-adjustable function. When the length of the urea sensor is fixed and the placed urea tank is relatively shallow, it will cause the bottom end of the sensor to collide with the urea tank, and the installation parts between the two cannot be in contact and fixed, reducing the applicability of the device. Moreover, it is not convenient to quickly disassemble and assemble the sensor. When the urea sensor needs to be maintained during use, the sensor needs to be taken out of the urea tank. Since the sensor is directly fixed by screws, tools are required to assist in the disassembly and assembly process, reducing the maintenance efficiency of personnel and having low practicability. To solve the above problems, we propose an assembly structure for a urea sensor. Content of the Utility Model

[0004] The purpose of the utility model is to provide an assembly structure for a urea sensor, which solves the problems that the existing assembly structure cannot micro-adjust the height of the sensor and is rather cumbersome when disassembling and assembling the sensor.

[0005] The above technical object of the utility model is achieved through the following technical solutions: An assembly structure for a urea sensor, including a urea tank, a fixing frame is placed on the top of the urea tank, an installation sleeve is welded on the top of the fixing frame, a urea sensor is slidably connected inside the installation sleeve, threaded rods are equidistantly installed on the surface of the urea sensor, fixing nuts are threadedly connected to the surface of the threaded rods, a sliding groove is opened at the top of the installation sleeve, a limiting sleeve is welded inside the fixing frame, two clamping plates are arranged inside the fixing frame, a fixing spring is bolted between one side of the clamping plate and the fixing frame through a spring fixing piece, a fixing rod is welded on one side of the clamping plate, and the other end of the fixing rod penetrates and extends to the outside of the fixing frame.

[0006] Adopting the above technical solutions can facilitate the quick disassembly and assembly of the sensor by personnel, with simple and labor-saving operation, accelerating the maintenance and repair efficiency of personnel, high practicability, and at the same time being able to slightly adjust the height of the sensor, improving the applicable range of the structure and having good flexibility.

[0007] The utility model is further arranged as: Anticorrosive coatings are applied on the surfaces of the fixing frame and the installation sleeve.

[0008] Adopting the above technical solutions, through the setting of the anticorrosive coating, the anti-corrosion effect on the surfaces of the fixing frame and the installation sleeve can be improved, and the service life of the fixing frame and the installation sleeve is prolonged.

[0009] The utility model is further arranged as: The number of the threaded rods, the fixing nuts and the sliding grooves is four each.

[0010] Adopting the above technical solutions can improve the stability between the urea sensor and the installation sleeve, and avoid the situation of the urea sensor falling off.

[0011] The utility model is further arranged as: The threaded rods and the fixing nuts are both made of stainless steel.

[0012] Adopting the above technical solutions, the threaded rods and the fixing nuts have the characteristics of high strength, low density and excellent corrosion resistance.

[0013] The utility model is further arranged as: A limiting rod is welded on one side of the clamping plate, and the other end of the limiting rod penetrates and extends to the outside of the fixing frame.

[0014] Adopting the above technical solutions, through the setting of the limiting rod, the clamping plate can be limited to prevent the clamping plate from tilting during the left-right movement.

[0015] The utility model is further arranged as: A sealing ring is fixedly sleeved inside the fixing frame.

[0016] With the above technical solution, through the setting of the sealing ring, the sealing effect between the top of the urea tank and the inside of the fixed frame can be improved.

[0017] The present utility model is further configured as: a protective pad that fits the urea tank is bonded to the other side of the clamping plate.

[0018] With the above technical solution, through the setting of the protective pad, the urea tank can be protected, and the surface of the urea tank can be prevented from being scratched during the clamping process by the clamping plate.

[0019] The present utility model is further configured as: the other end of the fixed rod penetrates to the outside of the fixed frame and is welded with a pull ring.

[0020] With the above technical solution, through the setting of the pull ring, it is convenient for personnel to pull the fixed rod.

[0021] The present utility model is further configured as: the fixed spring is made of carbon spring steel.

[0022] With the above technical solution, the fixed spring has the characteristics of excellent mechanical properties, good anti-fatigue reduction performance, low temperature resistance and corrosion resistance.

[0023] The present utility model is further configured as: the diameter of the limiting sleeve is the same as the inner diameter of the opening at the top of the urea tank.

[0024] With the above technical solution, after being placed, it fits with the inside of the urea tank to avoid shaking.

[0025] In summary, the present utility model has the following beneficial effects:

[0026] 1. In the present utility model, first, hold the two pull rings with both hands and pull them outwards. When the pull rings are pulled outwards, they will drive the fixed rod and the clamping plate to move outwards through the cooperation of the limiting rods. When the clamping plate moves outwards, it will squeeze the fixed spring to make it contract and deform. When the pull rings are pulled out to the end, place them on the urea tank, and finally release the hands holding the pull rings. Since the fixed spring has elasticity, when the fixed spring rebounds, it will push the protective pad to clamp onto the urea tank, which is convenient for personnel to quickly disassemble and assemble the sensor, with simple and labor-saving operation, accelerating the maintenance and repair efficiency of personnel, and high practicality;

[0027] 2. In the present utility model, pick up the urea sensor, and after picking up the urea sensor, vertically place it downwards into the installation sleeve. When the urea sensor is placed, the threaded rod needs to slide into the corresponding sliding groove, and then hold the urea sensor and slowly lower it. When the urea sensor is lowered to the appropriate position, use a tool to tighten the fixing nut. After the fixing nut is tightened until it contacts the installation sleeve, the urea sensor can be fixed, and the height of the sensor can be slightly adjusted, improving the applicable range of the structure and having good flexibility. Brief Description of the Drawings

[0028] Figure 1 is a front schematic view of the structure of the present utility model;

[0029] Figure 2 is a front sectional view of the structure of the present utility model;

[0030] Figure 3 is a partial top schematic view of the structure of the present utility model;

[0031] Figure 4 is the present utility model Figure 2 enlarged view of the structure at position A.

[0032] Reference numerals: 1, urea tank; 2, fixing frame; 3, mounting sleeve; 4, urea sensor; 5, threaded rod; 6, fixing nut; 7, sliding groove; 8, limiting sleeve; 9, clamping plate; 10, fixing spring; 11, fixing rod; 12, limiting rod; 13, sealing ring; 14, protection pad; 15, pull ring. Detailed Description of the Preferred Embodiments

[0033] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0034] Embodiment 1:

[0035] Referring to Figure 1 , Figure 2 and Figure 3 , an assembly structure for a urea sensor includes a urea tank 1. A fixing frame 2 is placed on the top of the urea tank 1. A mounting sleeve 3 is welded to the top of the fixing frame 2. A urea sensor 4 is slidably connected inside the mounting sleeve 3. Threaded rods 5 are equidistantly installed on the surface of the urea sensor 4. Fixing nuts 6 are threadedly connected to the surface of the threaded rods 5. A sliding groove 7 is formed at the top of the mounting sleeve 3. By picking up the urea sensor 4 and vertically placing it downward into the mounting sleeve 3, when the urea sensor 4 is placed, the threaded rods 5 need to slide into the corresponding sliding grooves 7, and then hold the urea sensor 4 and slowly lower it. When the urea sensor 4 is lowered to the appropriate position, use a tool to tighten the fixing nuts 6. After the fixing nuts 6 are tightened until they contact the mounting sleeve 3, the urea sensor 4 can be fixed, which can finely adjust the height of the sensor, improving the applicable range of the structure and having good flexibility.

[0036] Referring to Figure 1 , Figure 2 and Figure 3 , anti-corrosion coatings are applied to the surfaces of the fixing frame 2 and the mounting sleeve 3. Through the setting of the anti-corrosion coatings, the anti-corrosion effect of the surfaces of the fixing frame 2 and the mounting sleeve 3 can be improved, extending the service life of the fixing frame 2 and the mounting sleeve 3.

[0037] Reference Figure 1 、 Figure 2 and Figure 3 The number of the threaded rod 5, the fixing nut 6 and the sliding groove 7 is four each, which can improve the stability between the urea sensor 4 and the mounting sleeve 3 and prevent the urea sensor 4 from falling off.

[0038] Reference Figure 1 、 Figure 2 and Figure 3 The threaded rod 5 and the fixing nut 6 are both made of stainless steel. The threaded rod 5 and the fixing nut 6 have the characteristics of high strength, low density and excellent corrosion resistance.

[0039] Brief description of the usage process: By picking up the urea sensor 4, the urea sensor 4 is vertically placed downward into the mounting sleeve 3 after being picked up. When the urea sensor 4 is placed, the threaded rod 5 needs to slide into the corresponding sliding groove 7, and then hold the urea sensor 4 and slowly lower it. When the urea sensor 4 is lowered to the appropriate position, use a tool to tighten the fixing nut 6. After the fixing nut 6 is tightened until it contacts the mounting sleeve 3, the urea sensor 4 can be fixed.

[0040] Embodiment 2:

[0041] Reference Figure 1 、 Figure 2 and Figure 4 A assembling structure for a urea sensor. A limiting sleeve 8 is welded inside the fixing frame 2. There are two clamping plates 9 arranged inside the fixing frame 2. A fixing spring 10 is bolted between one side of the clamping plate 9 and the fixing frame 2 through a spring fixing piece. A fixing rod 11 is welded on one side of the clamping plate 9. The other end of the fixing rod 11 penetrates and extends to the outside of the fixing frame 2. By first grasping the two pull rings 15 with both hands and pulling them outward, when the pull rings 15 are pulled outward, they will drive the fixing rod 11 and the clamping plate 9 to move outward under the cooperation of the limiting rod 12. When the clamping plate 9 moves outward, it will squeeze the fixing spring 10 to make it contract and deform. When the pull rings 15 are pulled to the end, place them on the urea tank 1. Finally, release the hand holding the pull rings 15. Since the fixing spring 10 has elasticity, when the fixing spring 10 rebounds, it will push the protection pad 14 to clamp onto the urea tank 1, which can facilitate the quick disassembly and assembly of the sensor by personnel, is simple and labor-saving in operation, speeds up the maintenance and repair efficiency of personnel, and has high practicability.

[0042] Reference Figure 1 、 Figure 2 and Figure 4 A limiting rod 12 is welded on one side of the clamping plate 9. The other end of the limiting rod 12 penetrates and extends to the outside of the fixing frame 2. Through the arrangement of the limiting rod 12, the clamping plate 9 can be limited to prevent the clamping plate 9 from tilting during the left-right movement.

[0043] Reference Figure 4 , a sealing ring 13 is fixedly sleeved inside the fixing frame 2. Through the setting of the sealing ring 13, the sealing effect between the top of the urea tank 1 and the inside of the fixing frame 2 can be improved.

[0044] Reference Figure 4 , a protective pad 14 that fits the urea tank 1 is bonded to the other side of the clamping plate 9. Through the setting of the protective pad 14, the urea tank 1 can be protected to prevent the surface of the urea tank 1 from being scratched during the clamping process by the clamping plate 9.

[0045] Reference Figure 1 and Figure 2 , the other end of the fixing rod 11 penetrates to the outside of the fixing frame 2 and is welded with a pull ring 15. Through the setting of the pull ring 15, it is convenient for personnel to pull the fixing rod 11.

[0046] Reference Figure 4 , the fixing spring 10 is made of carbon spring steel. The fixing spring 10 has excellent mechanical properties, good anti-fatigue and anti-decrement properties, and is resistant to low temperature and corrosion.

[0047] Reference Figure 2 , the diameter of the limiting sleeve 8 is the same as the inner diameter of the opening at the top of the urea tank 1. By fitting with the inside of the urea tank 1 after being placed, the situation of shaking can be avoided.

[0048] Brief description of the usage process: First, hold the two pull rings 15 with both hands and pull them outwards. When the pull rings 15 are pulled outwards, they will drive the fixing rod 11 and the clamping plate 9 to move outwards through the cooperation of the limiting rod 12. When the clamping plate 9 moves outwards, it will squeeze the fixing spring 10 to make it contract and deform. When the pull rings 15 are pulled out to the end, place them on the urea tank 1. Finally, release the hands holding the pull rings 15. Since the fixing spring 10 has elasticity, when the fixing spring 10 rebounds, it will push the protective pad 14 to clamp on the urea tank 1.

[0049] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. An assembly structure for a urea sensor, comprising a urea tank (1), characterized in that: A fixing frame (2) is placed on the top of the urea tank (1), a mounting sleeve (3) is welded on the top of the fixing frame (2), a urea sensor (4) is slidably connected inside the mounting sleeve (3), threaded rods (5) are equidistantly mounted on the surface of the urea sensor (4), a fixing nut (6) is threadedly connected on the surface of the threaded rod (5), a sliding groove (7) is provided on the top of the mounting sleeve (3), a limiting sleeve (8) is welded inside the fixing frame (2), two clamping plates (9) are arranged inside the fixing frame (2), a fixing spring (10) is bolted between one side of the clamping plate (9) and the fixing frame (2) via a spring fixing sheet, a fixing rod (11) is welded on one side of the clamping plate (9), and the other end of the fixing rod (11) passes through and extends to the outside of the fixing frame (2).

2. The assembly structure for a urea sensor according to claim 1, characterized in that: The surfaces of the fixing frame (2) and the mounting sleeve (3) are both coated with anti-corrosion paint.

3. The assembly structure for a urea sensor according to claim 1, characterized in that: The number of the threaded rod (5), the fixing nut (6) and the sliding groove (7) is four.

4. The assembly structure for a urea sensor according to claim 1, characterized in that: The threaded rod (5) and the fixing nut (6) are both made of stainless steel.

5. The assembly structure for a urea sensor according to claim 1, characterized in that: A limiting rod (12) is welded to one side of the clamping plate (9), and the other end of the limiting rod (12) penetrates and extends to the outside of the fixing frame (2).

6. The assembly structure for a urea sensor according to claim 1, characterized in that: A sealing ring (13) is fixedly sleeved inside the fixing frame (2).

7. The assembly structure for a urea sensor according to claim 1, characterized in that: A protective pad (14) that fits the urea tank (1) is bonded to the other side of the clamping plate (9).

8. The assembly structure for a urea sensor according to claim 1, characterized in that: The other end of the fixing rod (11) penetrates the outside of the fixing frame (2) and is welded with a pull ring (15).

9. The assembly structure for a urea sensor according to claim 1, characterized in that: The fixing spring (10) is made of carbon spring steel.

10. The assembly structure for a urea sensor according to claim 1, characterized in that: The diameter of the limiting sleeve (8) is the same as the inner diameter of the top opening of the urea tank (1).

Citation Information

Patent Citations

  • Urea quality sensor and urea box assembling structure

    CN219974605U