Boiler ash conveying device
By designing a closed pneumatic ash conveying device, the operation resistance and environmental pollution caused by soot accumulation during boiler operation are solved, and the effects of automatic dust removal and energy saving are achieved.
Patent Information
- Application Number
- CN202421800713.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the operation of the boiler, small soot ash at the tail accumulates in the dust collector ash bucket, increasing operating resistance, affecting ventilation efficiency, and may lead to environmental pollution.
A closed pneumatic ash conveying device is designed to connect multiple sets of bin pumps through a conveying pipe, connect the dust collector ash bucket and ash warehouse, and use pneumatic power to transport soot, reduce the amount of compressed air, and realize automatic dust removal through a material level gauge.
It effectively solves the problem of dry ash leakage in flue gas, reduces the amount of compressed air, saves electricity, realizes automatic dust removal, and avoids dust accumulation and environmental pollution.
Smart Images

Figure CN222992927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ash conveying devices, in particular to a boiler ash conveying device. Background Art
[0002] The ash hopper is an important part of the boiler system and is usually located below the dust collector for collecting the dust captured by the dust collector. During the operation of the boiler, when the flue gas passes through the dust collector, the dust particles therein will be captured by the filter material inside the dust collector and deposited in the ash hopper. The function of the ash hopper is to temporarily store the captured dust.
[0003] During the operation of the boiler, the fine soot at the tail is collected by the dust collector and deposited in the dust collector ash hopper. The accumulation of dust will increase the operating resistance of the dust collector, affect the normal operation of the fan and the ventilation efficiency of the boiler. If the dust in the ash hopper is not cleaned in time, a large amount of dust may enter the atmosphere through the discharge port of the dust collector, causing environmental pollution. During the process of cleaning the dust in the ash hopper, the difficulty of cleaning and maintenance is great, the dust is easily dispersed into the air, and the harmful substances in the dust may also cause long-term harm to the surrounding environment and human health. In view of the deficiencies of the prior art, the utility model provides a boiler ash conveying device to solve the above problems. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a boiler ash conveying device. Through the closed pneumatic ash conveying system design, the problem of dry ash leakage of the flue gas is solved. At the same time, since the conveying pipe connects multiple sets of bin pumps, and the bin pumps are connected to the main body of the dust collector ash hopper, and finally connected to the ash silo through the conveying pipe. During the ash conveying process, the consumption of compressed air is reduced, and electric energy is saved. Through the design of the level gauge, automatic dust removal is convenient, and the dust will not accumulate and affect the equipment efficiency. Therefore, during the collection and transportation process of the main body of the dust collector ash hopper, no environmental pollution will be caused, and it is stable in use and meets the use requirements.
[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A boiler ash conveying device includes a bin pump, a main body of a dust collector ash hopper is connected to the bin pump, and a feed valve is provided on the pipeline between the bin pump and the main body of the dust collector ash hopper;
[0006] Multiple sets of the bin pumps are connected by a conveying pipe, and a gas source is connected to the conveying pipe;
[0007] One end of the conveying pipe far from the gas source is connected to an ash silo, and an ash discharge valve is provided on the conveying pipe;
[0008] A middle level gauge is provided on the bin pump, a hopper level gauge is provided inside the main body of the dust collector ash hopper, an air inlet valve is provided on the side of the bin pump, and the air inlet valve is connected to the conveying pipe.
[0009] Preferably, an air supplement valve is provided at the bottom of the silo pump, and the air supplement valve is connected to the conveying pipe.
[0010] Preferably, a balance valve is connected to the silo pump, and the balance valve is connected to the main body of the dust collector hopper through a pipeline.
[0011] Preferably, the main body of the dust collector hopper is a multi-tube dust collector hopper.
[0012] Preferably, the main body of the dust collector hopper is a bag filter dust collector hopper.
[0013] Preferably, a high-level gauge is provided inside the silo pump.
[0014] Preferably, the conveying pipe is composed of a ceramic wear-resistant lining material.
[0015] Preferably, the number of the silo pumps is multiple groups, and the multiple groups of silo pumps are connected by pipelines, and the pipelines connecting the multiple groups of silo pumps are connected to the conveying pipe.
[0016] Preferably, support legs are provided at the bottom of the silo pump, and the support legs are fixed to the ground.
[0017] Preferably, a discharging mechanism is provided at the bottom of the ash silo, and the discharging mechanism includes:
[0018] A docking seat, arranged at the bottom of the ash silo;
[0019] A docking platform, arranged at the bottom of the docking seat for snap connection;
[0020] A feeding nozzle, arranged on the docking platform;
[0021] An extension pipe, sleeved on the feeding nozzle, and a clamping bolt is threadedly connected to the extension pipe.
[0022] Preferably, a clamping block is fixedly connected to the docking platform, the clamping block is movably clamped inside the docking seat, a locking sleeve is arranged on the docking seat, a sliding block is slidably connected inside the locking sleeve, a locking rod and a spring are respectively fixedly connected to the bottom and the top of the sliding block, the locking rod is movably inserted into the clamping block, and a pull rod is arranged at the top of the sliding block.
[0023] The utility model discloses a boiler ash conveying device, and the beneficial effects thereof are as follows:
[0024] This boiler ash conveying device solves the problem of dry ash leakage in flue gas through a closed pneumatic ash conveying system design. At the same time, since the conveying pipe connects multiple sets of silo pumps, and the silo pumps are connected to the main body of the dust collector ash hopper, and finally connected to the ash silo through the conveying pipe. During the ash conveying process, the consumption of compressed air is reduced, saving electric energy. Through the design of the level gauge, automatic dust removal is convenient, and dust will not accumulate to affect the equipment efficiency. Therefore, the main body of the dust collector ash hopper will not cause environmental pollution during the collection and conveying process, and it is stable in use and meets the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a schematic diagram of the overall system of the present invention;
[0027] Figure 2 It is an enlarged view of the silo pump of the present invention;
[0028] Figure 3 It is a schematic structural diagram of the ash silo of the present invention;
[0029] Figure 4 It is an enlarged sectional view of part A in Glue Application 3 of the present invention.
[0030] In the figure: 1, silo pump; 101, feed valve; 1011, balance valve; 102, intake valve; 103, supplementary air valve; 104, support leg; 2, main body of the dust collector ash hopper; 200, ash hopper level gauge; 201, multi-tube dust collector ash hopper; 202, bag dust collector ash hopper; 3, conveying pipe; 301, ash discharge valve; 4, ash silo; 401, docking seat; 402, docking platform; 403, feeding nozzle; 404, extension pipe; 405, clamping bolt; 406, clamping block; 407, locking sleeve; 4071, slider; 4072, locking rod; 4073, spring; 4074, pull rod; 5, middle level gauge; 6, high level gauge; 7, air source. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0032] In the embodiment of the present application, by providing a boiler ash conveying device, the following problems are solved: during the operation of the boiler, after the fine soot at the tail is collected by the dust collector, it deposits in the ash hopper of the dust collector. The accumulation of dust will increase the operating resistance of the dust collector, affect the normal operation of the fan and the ventilation efficiency of the boiler. If the dust in the ash hopper is not cleaned in time, a large amount of dust may enter the atmosphere through the discharge port of the dust collector, causing environmental pollution. During the process of cleaning the dust in the ash hopper, the difficulty of cleaning and maintenance is high, the dust is easily dispersed into the air, and the harmful substances in the dust may also cause long-term harm to the surrounding environment and human health.
[0033] To better understand the above technical solution, the following will describe the above technical solution in detail in conjunction with the specification drawings and specific implementation manners.
[0034] An embodiment of the present utility model discloses a boiler ash conveying device. As shown in the attached Figures 1-4 figure, it includes a bin pump 1. A dust collector ash hopper main body 2 is connected to the bin pump 1. The dust collector ash hopper main body 2 is composed of a multi-tube dust collector ash hopper 201 and a bag dust collector ash hopper 202.
[0035] An inlet valve 101 is provided on the pipeline between the bin pump 1 and the dust collector ash hopper main body 2. An air supplement valve 103 is provided at the bottom of the bin pump 1. The air supplement valve 103 is connected to a conveying pipe 3. A balance valve 1011 is connected to the bin pump 1. The balance valve 1011 is connected to the dust collector ash hopper main body 2 through a pipeline.
[0036] The number of bin pumps 1 is multiple groups, and the multiple groups of bin pumps 1 are connected by pipelines. The pipelines connecting the multiple groups of bin pumps 1 are connected to the conveying pipe 3, so as to use the conveying pipe 3 to convey the soot on the multiple groups of bin pumps 1 and the dust collector ash hopper main body 2.
[0037] Support legs 104 are provided at the bottom of the bin pump 1. The support legs 104 are fixed to the ground by bolts. The support legs 104 provide stable support for the bin pump 1, thereby ensuring that the pipeline connecting the bin pump 1 is under stable force and not easily shaken, so that the connection between the pipeline connecting the bin pump 1 and the bin pump 1 is stable and not prone to leakage.
[0038] Multiple groups of bin pumps 1 are connected by a conveying pipe 3. The conveying pipe 3 is composed of an inner lining of ceramic wear-resistant material. An air source 7 is connected to the conveying pipe 3. The air source 7 is used to supply air to the inside of the conveying pipe 3, so as to facilitate ash conveying;
[0039] One end of the conveying pipe 3 far from the air source 7 is connected to an ash silo 4. An ash discharge valve 301 is provided on the conveying pipe 3;
[0040] A middle material level meter 5 and a high material level meter 6 are provided on the silo pump 1 , a hopper material level meter 200 is provided inside the dust collector hopper body 2 , and an air intake valve 102 is provided on the side of the silo pump 1 , and the air intake valve 102 is connected to the conveying pipe 3 .
[0041] In the boiler ash conveying device, the dust collector collects fine smoke ash and temporarily stores it in the dust collector ash hopper body 2. When the ash hopper level meter 200 detects that the ash amount reaches the conveying condition, the feed valve 101 is opened, and the smoke ash enters the silo pump 1 under the action of gravity. At the same time, the balance valve 1011 is opened, and the air in the silo pump 1 returns to the dust collector ash hopper body 2. When the middle level meter 5 in the silo pump 1 detects that the smoke ash is at the middle level, the feed valve 101 and the balance valve 1011 are closed, and the air intake valve 102 and the air supply valve 103 are opened. When the pressure of the air intake pipe connected to the silo pump 1 reaches the set value, the ash outlet valve 301 is opened, and the smoke ash is subjected to the action of compressed air and begins to be conveyed to the ash storage 4 through the conveying pipe 3.
[0042] A discharging mechanism is provided at the bottom of the ash bin 4, and the discharging mechanism includes:
[0043] The docking seat 401 is arranged at the bottom of the ash bin 4;
[0044] The docking station 402 is arranged to be clamped at the bottom of the docking seat 401;
[0045] A feed nozzle 403 is disposed on the docking station 402;
[0046] The extension tube 404 is sleeved on the feed nozzle 403 , and a clamping bolt 405 is threadedly connected to the extension tube 404 .
[0047] The device adopts a discharge mechanism design, and uses a discharge nozzle 403 and an extension tube 404 to conveniently discharge the ash inside the ash bin 4 to the tank truck for transportation. The extension tube 404 is clamped on the discharge nozzle 403 by a clamping bolt 405, so that the position of the extension tube 404 is easy to adjust, so that it is suitable for receiving materials from tank trucks of different heights, ensuring that the tank trucks receive materials stably.
[0048] A clamping block 406 is fixedly connected to the docking platform 402, and the clamping block 406 is movably clamped in the docking seat 401. A locking sleeve 407 is provided on the docking seat 401, and a slider 4071 is slidably connected in the locking sleeve 407. The bottom and top of the slider 4071 are respectively fixedly connected with a locking rod 4072 and a spring 4073. The locking rod 4072 is movably inserted in the clamping block 406, and a pull rod 4074 is provided on the top of the slider 4071.
[0049] The device is designed with a clamping block 406 and a locking sleeve 407, so that the docking seat 401 and the docking platform 402 can be easily disassembled and assembled. Therefore, when the feed nozzle 403 and the extension tube 404 are blocked, they can be quickly disassembled, unblocked and maintained, thereby ensuring that the device is easy to maintain.
[0050] When installing the docking base 401 and the docking platform 402, first pull the pull rod 4074 upward, so that the pull rod 4074 drives the slider 4071 and the locking rod 4072 to move and compress the spring 4073. At this time, dock the docking base 401 and the docking platform 402, so that the latch 406 is snapped into the docking base 401. After complete snapping, release the pull rod 4074, and the spring 4073 resets and pushes the slider 4071 and the locking rod 4072 to move, so that the locking rod 4072 is inserted into the latch 406 to realize the installation and locking of the docking base 401 and the docking platform 402;
[0051] Notches corresponding to the material discharge nozzle 403 and the extension pipe 404 are provided on the docking base 401, the docking platform 402 and the latch 406.
[0052] In summary, for this boiler ash conveying device, through the closed pneumatic ash conveying system design, the problem of dry ash leakage from the flue gas is solved. At the same time, since the conveying pipe 3 connects multiple sets of bin pumps 1, and the bin pumps 1 are connected to the main body of the dust collector ash hopper 2, and finally connected to the ash silo 4 through the conveying pipe 3. During the ash conveying process, the consumption of compressed air is reduced and electric energy is saved. Through the level gauge design, automatic dust removal is convenient, and dust will not accumulate to affect the equipment efficiency. Therefore, the main body 2 of the dust collector ash hopper will not cause environmental pollution during the collection and conveying process, and is stable in use and meets the use requirements.
[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler ash conveying device, comprising a silo pump (1), characterized in that: The silo pump (1) is connected to a dust collector ash hopper body (2), and a feed valve (101) is provided on the pipeline between the silo pump (1) and the dust collector ash hopper body (2); A delivery pipe (3) is connected between the plurality of groups of the silo pumps (1), and the delivery pipe (3) is connected to a gas source (7); One end of the conveying pipe (3) away from the gas source (7) is connected to an ash bin (4), and an ash discharge valve (301) is provided on the conveying pipe (3); The silo pump (1) is provided with a middle material level meter (5), the interior of the dust collector silo body (2) is provided with a silo material level meter (200), and the side of the silo pump (1) is provided with an air intake valve (102), and the air intake valve (102) is connected to the conveying pipe (3); The bottom of the silo pump (1) is provided with an air supply valve (103), and the air supply valve (103) is connected to the delivery pipe (3); The silo pump (1) is connected to a balancing valve (1011), and the balancing valve (1011) is connected to the dust collector hopper body (2) through a pipeline.
2. A boiler ash conveying device according to claim 1, characterized in that: The dust collector ash hopper body (2) is a multi-tube dust collector ash hopper (201).
3. A boiler ash conveying device according to claim 1, characterized in that: The dust collector ash hopper body (2) is a bag dust collector ash hopper (202).
4. A boiler ash conveying device according to claim 1, characterized in that: A high material level meter (6) is provided inside the silo pump (1).
5. The boiler ash conveying device according to claim 1, characterized in that: The conveying pipe (3) is lined with ceramic wear-resistant material.
6. A boiler ash conveying device according to claim 5, characterized in that: The number of the silo pumps (1) is multiple and the multiple silo pumps (1) are connected via pipelines, and the multiple pipelines connecting the silo pumps (1) are connected to the delivery pipe (3).
7. The boiler ash conveying device according to claim 1, characterized in that: The bottom of the silo pump (1) is provided with a support leg (104), and the support leg (104) is fixed to the ground.
8. The boiler ash conveying device according to claim 1, characterized in that: A discharging mechanism is provided at the bottom of the ash bin (4), and the discharging mechanism comprises: A docking seat (401) is arranged at the bottom of the ash bin (4); A docking platform (402) is arranged to be clamped at the bottom of the docking seat (401); A feed nozzle (403) is arranged on the docking platform (402); The extension tube (404) is sleeved on the feed nozzle (403), and a clamping bolt (405) is threadedly connected to the extension tube (404).
9. A boiler ash conveying device according to claim 8, characterized in that: A clamping block (406) is fixedly connected to the docking platform (402), and the clamping block (406) is movably clamped in the docking seat (401). A locking sleeve (407) is provided on the docking seat (401), and a slider (4071) is slidably connected to the inside of the locking sleeve (407). The bottom and top of the slider (4071) are respectively fixedly connected with a locking rod (4072) and a spring (4073), and the locking rod (4072) is movably inserted in the clamping block (406). A pull rod (4074) is provided on the top of the slider (4071).