Thermal insulation filling machine

Abstract

A heat preservation filling machine comprises a furnace body, a plurality of material bins are arranged in the furnace body, a material spreading mechanism comprises a bin body, a discharging pipe and a material spreading packing auger, the bin body is communicated with the material spreading packing auger through the discharging pipe, and the material spreading packing auger is used for spreading materials in the material bins. The material sucking mechanism comprises a material sucking pipe, a feeding machine and a material sucking and filling bin, the discharging end of the material sucking pipe is communicated with the feeding machine, and the feeding machine controls materials of the material sucking pipe to be input into the material sucking and filling bin. Firstly, filling of most heat preservation materials of the furnace body is completed through material spreading, a part of fine-particle resistance materials in the furnace body are replaced with large-particle resistance materials through the sucking and filling part, and finally the material spreading part is used for completing final material spreading and flattening work on the surface of the furnace body. The material spreading part and the sucking and filling part are combined, the movable automatic heat-preservation filling machine is used for achieving heat-preservation filling work of the whole furnace body, the furnace body does not need to be moved to complete the procedures in sequence, the furnace body can be directly transferred to the next furnace body area to work repeatedly, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to a heat preservation filler machine for sucking out, filling and spreading heat preservation materials and resistance materials in a furnace body. Background Art

[0002] At present, when heat preservation treatment is carried out on graphite during sintering of a furnace body, manual filling and then spreading on the furnace body are adopted to ensure the temperature of the furnace body. The perfection rate of the equipment is too low to meet continuous production. Especially, the current labor cost is high, the workload is large, the pollution is serious, and there are safety problems. To meet the requirements in all aspects, the heat preservation filler machine of the utility model appears. To solve these problems, the utility model provides a heat preservation filler machine. Summary of the Invention

[0003] The invention object of the utility model is to overcome the problems existing in the prior art and provide a heat preservation filler machine with automatic filling.

[0004] The technical solution of the utility model is as follows:

[0005] A heat preservation filler machine includes

[0006] a furnace body, in which a plurality of material bins are arranged,

[0007] a spreading mechanism, including a bin body, a blanking pipe and a spreading auger. The bin body is communicated with the spreading auger through the blanking pipe, and the spreading auger is used for spreading the materials in the material bin flat;

[0008] a material sucking mechanism, including a material sucking pipe, a feeding machine and a material sucking and filling bin. The discharging end of the material sucking pipe is communicated with the feeding machine, and the feeding machine controls the materials in the material sucking pipe to be input into the material sucking and filling bin,

[0009] wherein, the feeder is arranged above the material sucking and filling bin, and the feeder is respectively used for docking and feeding the top feeding bin and transferring the materials into the material sucking and filling bin.

[0010] wherein, the discharging end of the material sucking and filling bin is communicated with a feeder, and the feeder is used for discharging the materials output from the material sucking and filling bin out of the furnace body.

[0011] wherein, the discharging end of the material sucking and filling bin is communicated with a filler, and the filler is used for feeding the materials into the material bin.

[0012] wherein, it further includes a pressing bucket, and the pressing bucket is arranged at the feeding end of the material sucking pipe, and the lower end of the material sucking pipe is arranged in the pressing bucket.

[0013] wherein, it further includes a lifting mechanism. One end of the lifting mechanism is connected with the material sucking pipe, and the other end is connected with the upper part of the pressing bucket, and is used for moving the material sucking pipe and the pressing bucket up and down in the vertical direction during the material sucking and filling process to adjust the area of the material sucking and filling.

[0014] Among them, the lifting mechanism includes a support frame, guide wheels, guide rods, hydraulic cylinders, and travel switches. The suction pipe and the pressing barrel are fixed to the frame. The hydraulic cylinder is connected to the frame and drives the frame to lift and lower. The frame is lifted and lowered along the guide rods arranged on the four sides of the frame by the guide wheels. The guide rods are fixed to the support frame. Travel switches are arranged on both the upper and lower parts of the support frame. When the frame descends or ascends along the guide rod to the travel switch detection line of the support frame, the movement stops.

[0015] Among them, a material receiver is further included. The material receiver is connected to the bin body and is arranged above the bin body for docking with the top bin for feeding.

[0016] Among them, the filter is arranged on both sides of the bin body and is used for filtering and processing the gas dust generated by the bin body during feeding and spreading materials.

[0017] Among them, a displacement platform is provided. The spreading mechanism and the suction mechanism are arranged on the displacement platform. The displacement platform is connected to the guide rail arranged outside the upper part of the furnace body and drives the spreading mechanism and the suction mechanism to move above the furnace body.

[0018] Advantageous effects:

[0019] First, the present utility model fills most of the heat-insulating materials in the furnace body through the spreading mechanism. Then, in order to facilitate the exhaust inside the furnace body, a part of the fine-grained resistance material inside the furnace body is replaced with large-grained resistance material by means of the suction and filling part. Finally, the final spreading and leveling work on the surface of the furnace body is completed by using the spreading part.

[0020] By combining the spreading mechanism with the suction mechanism and using a movable automatic heat-insulating filler to complete the heat-insulating filling work of the entire furnace body, there is no need to move the furnace body to sequentially complete the above processes. It can be directly transferred to the next furnace body area to repeat the work, improving work efficiency.

[0021] In the prior art, when heat-insulating the graphite during the sintering of the furnace body, manual filling and then spreading on the furnace body are carried out. The present utility model saves labor costs, and at the same time, the filling density of the resistance material will be better than manual filling, ensuring the graphitization effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the solutions in the present application, the following will briefly introduce the drawings required for the description of the embodiments of the present application. Obviously, the following drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0023] Figure 1 It is a schematic structural diagram of the present invention;

[0024] Figure 2It is a schematic diagram of the material laying mechanism of the present invention;

[0025] Figure 3 It is a schematic diagram of the material suction mechanism of the present invention;

[0026] Figure 4 It is a schematic diagram of the lifting mechanism of the present invention.

[0027] The description of the reference numerals in the drawings is as follows:

[0028] Displacement platform 1, furnace body 2, material bin 201, material laying mechanism 3, bin body 301, blanking pipe 302, material laying auger 303, material receiver 304, filter 305, material suction mechanism 4, material suction pipe 401, loader 402, material suction and filling bin 403, feeder 404, feeder 405, filler 406, pressing barrel 407, lifting mechanism 408, support frame 4081, guide wheel 4082, guide rod 4083, hydraulic cylinder 4084, travel switch 4085, frame 4086. Detailed implementation manners

[0029] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the following further elaborates on the present utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs; the terms used in the description of the present application in the specification are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.

[0031] Referring to "embodiment" herein means that a specific feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears at various positions in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0032] In order to enable those skilled in the technical field to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings.

[0033] An embodiment of the present utility model provides a thermal insulation filling machine.

[0034] A thermal insulation filling machine includes

[0035] a furnace body 2, in which a plurality of bins 201 are arranged.

[0036] a spreading mechanism 3, including a bin body 301, a feeding pipe 302 and a spreading auger 303. The bin body 301 is communicated with the spreading auger 303 through the feeding pipe 302. The spreading auger 303 is used to level the materials in the bin 201 to ensure uniform distribution of the materials, improve the thermal insulation effect and the utilization rate of the materials.

[0037] a material suction mechanism 4, including a suction pipe 401, a feeding machine 402 and a suction filling bin 403. The discharging end of the suction pipe 401 is communicated with the feeding machine 402, and the feeding machine 402 controls the input of the materials in the suction pipe 401 into the suction filling bin 403.

[0038] It further includes a feeder 404, which is arranged above the suction filling bin 403. The feeder 404 is respectively used to dock and feed the top feeding bin 201 and transfer the materials into the suction filling bin 403.

[0039] The discharging end of the suction filling bin 403 is communicated with a feeder 405, and the feeder 405 is used to discharge the materials output from the suction filling bin 403 outside the furnace body 2.

[0040] The discharging end of the suction filling bin 403 is communicated with a filler 406, and the filler 406 is used to feed the materials into the bin 201.

[0041] The cooperation of the suction filling bin 403 with the feeder 405 and the filler 406 enables the continuous discharge and filling of the materials, ensuring the continuity and stability of the production process and avoiding the efficiency loss caused by interrupted operation.

[0042] It further includes a pressing bucket 407, which is arranged at the feeding end of the suction pipe 401, and the lower end of the suction pipe 401 is arranged inside the pressing bucket 407.

[0043] It further includes a lifting mechanism 408, one end of which is connected to the suction pipe 401 and the other end is connected to the upper part of the pressing bucket 407, and is used to move the suction pipe 401 and the pressing bucket 407 up and down in the vertical direction during the suction filling process to adjust the area of the suction filled materials.

[0044] The lifting mechanism 408 includes a support frame 4081, guide wheels 4082, guide rods 4083, a hydraulic cylinder 4084, and a travel switch 4085. The suction pipe 401 and the pressing barrel 407 are fixed to the frame 4086. The hydraulic cylinder 4084 communicates with the frame 4086 to drive the frame 4086 to lift and lower. The frame 4086 lifts and lowers along the guide rods 4083 arranged on the four sides of the frame 4086 through the guide wheels 4082. The guide rods 4083 are fixed to the support frame 4081. Travel switches 4085 are arranged at both the upper and lower parts of the support frame 4081. When the frame 4086 descends or ascends along the guide rods 4083 to the detection line of the travel switch 4085 on the support frame 4081, it stops moving. The setting of the travel switch 4085 can control the pressing depth of the pressing barrel 407

[0045] It further includes a material receiver 304 which communicates with the bin body 301. The material receiver 304 is arranged above the bin body 301 and is used to dock with the top bin 201 for feeding, realizing automatic feeding and transfer of materials, reducing manual intervention, optimizing the operation process and improving production efficiency.

[0046] It further includes a filter 305 which is arranged on both sides of the bin body 301 and is used to filter the gas dust generated by the bin body 301 during feeding and spreading. Dust pollution is reduced, the working environment is improved, and the normal operation of the equipment is protected at the same time.

[0047] A displacement platform 1 is provided. The spreading mechanism and the suction mechanism are arranged on the displacement platform 1. The displacement platform 1 is connected to the guide rail arranged on the outer side of the upper part of the furnace body 2 to drive the spreading mechanism 3 and the suction mechanism 4 to move above the furnace body 2. Since the areas where the spreading and suction are located are variable, this design facilitates the operation of different positions of the furnace body 2, improving the operation flexibility and working efficiency of the overall equipment.

[0048] Spreading process: The spreading mechanism 3 docks with the top feed through the material receiver 304, and then the moving platform moves it to one end of the furnace body 2 to start spreading. During the movement, the material discharges from the bin body 301 through the blanking pipe 302. Since the furnace body 2 is provided with a bin 201, the capacities of different areas of the furnace body 2 for the material are different. Some blanking pipes 302 can be opened or closed as needed to achieve uniform spreading in different areas.

[0049] Suction and filling process: After the displacement platform 1 moves the suction mechanism 4 to the suction area, the lifting mechanism 408 controls the downward pressing of the pressing barrel 407 to punch holes. The suction pipe 401 is pressed to the bottom to control suction through the feeding machine 402 and is input into the suction filling bin 403. After the suction is completed, the feeder 405 is started to discharge the original material in the punched area outside the furnace body 2. The feeding is carried out through the docking of the feeder 404 with the top. At this time, the filter 305 filters the dust generated during the feeding process. After the feeding is completed, the filler 406 is started. At this time, the material is discharged from the suction filling bin 403 and enters the emptied pressing barrel 407 through the filler 406, realizing the replacement of the material in the punched area. The extracted material has a relatively high temperature and can be reused as the heat preservation material at the top of the furnace body 2.

[0050] Surface paving: Finally, the paving mechanism 3 is re-docked for feeding to lay the heat preservation material on the surface of the furnace body 2, and the material is leveled by the paving auger 303.

[0051] Obviously, the embodiments described above are only a part of the embodiments of the present application, rather than all the embodiments. The preferred embodiments of the present application are given in the drawings, but do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent replacements for some of the technical features. Any equivalent structure directly or indirectly using the content of the specification and drawings of the present application in other related technical fields is similarly within the scope of the patent protection of the present application.

Claims

1. A heat preservation filling machine, characterized in that: include The furnace body is equipped with multiple silos. The material spreading mechanism comprises a silo, a material discharge pipe and a material spreading auger. The silo is connected to the material spreading auger through the material discharge pipe. The material spreading auger is used to spread the material in the silo. The material suction mechanism comprises a material suction pipe, a feeder and a suction and filling bin. The discharge end of the material suction pipe is connected to the feeder, and the feeder controls the material in the material suction pipe to be input into the suction and filling bin.

2. A heat-insulating filling machine according to claim 1, characterized in that: It also includes a feeder, which is arranged above the suction filling bin and is used to connect the top feeding bin to feed materials and transfer the materials into the suction filling bin.

3. A heat-insulating filling machine according to claim 1, characterized in that: The discharge end of the suction and filling bin is connected to a feeder, and the feeder is used to discharge the material output from the suction and filling bin out of the furnace body.

4. A heat-insulating filling machine according to claim 1, characterized in that: The discharge end of the suction filling bin is connected to the filler, and the filler is used to deliver the material into the bin.

5. A heat-insulating filling machine according to claim 2, characterized in that: It also includes a downward pressure barrel, which is arranged at the feeding end of the suction pipe, and the lower end of the suction pipe is arranged in the downward pressure barrel.

6. A heat-insulating filling machine according to claim 5, characterized in that: It also includes a lifting mechanism, one end of which is connected to the suction pipe and the other end is connected to the upper part of the lower pressure barrel, and is used to move the suction pipe and the lower pressure barrel up and down in the vertical direction during the suction filling process to adjust the area of ​​the suction filling material.

7. A heat-insulating filling machine according to claim 6, characterized in that: The lifting mechanism includes a support frame, guide wheels, guide rods, hydraulic cylinders, and travel switches. A suction pipe and a downward pressure barrel are fixed to the frame. The hydraulic cylinder is connected to the frame to drive the frame to lift. The frame is lifted and lowered along the guide rods arranged on the four sides of the frame through the guide wheels. The guide rods are fixed to the support frame. Travel switches are arranged on the upper and lower parts of the support frame. When the frame descends or rises along the guide rods to the travel switch detection line of the support frame, the movement stops.

8. The heat-insulating filling machine according to claim 1, characterized in that: It also includes a material receiver, which is connected to the warehouse body and is arranged above the warehouse body for docking with the top warehouse for feeding.

9. The heat-insulating filling machine according to claim 1, characterized in that: It also includes filters, which are arranged on both sides of the warehouse body and are used to filter the gas dust generated by the warehouse body during feeding and laying materials.

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