Sample preparation device of Mooney viscometer

By designing a Mooney viscosity meter sample sample maker, the position of the small cutter is adjusted and limited by components such as clamp slots, snaps, push plates, and clamp blocks. The problem of unstable and safety hazards of cutting blades on the circular film is solved, and the convenience and accuracy of sample preparation is achieved, avoiding errors in the test result.

CN222994101UActive Publication Date: 2025-06-17SHANDONG LINGLONG RUBBER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421624544.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-17
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

When using a cutting knife to make samples, the drilling cutter is small in diameter and is unstable when placed on the circular film, which has the safety hazard of falling and hurting people. It requires assistance from others to drill the holes, and it is difficult to find the center, resulting in uneven placement of the sample and the material cannot fill the mold cavity, resulting in errors in the test result.

Method used

A Mooney viscosity meter sample sample maker is designed, including a large cutter and a small cutter. By setting up the first slot, the second slot, the through slot, the snap buckle, the push plate, the block, the slide rod and the spring, the position adjustment and limit of the small cutter are realized, ensuring that the cutter is placed on the circular film stably and can be automatically adjusted for hole drilling.

Benefits of technology

Through this design, the cutting knife is not stable on the circular film, has great safety risks and requires assistance from others, and the convenience and accuracy of sample preparation are achieved, and the error of the test results is avoided.

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Abstract

The utility model belongs to the technical field of rubber testing, and particularly relates to a Mooney viscometer sample preparation device which comprises a large cutter, a first clamping groove is formed inside the large cutter, a second clamping groove is formed inside the large cutter, a through groove is formed inside the large cutter, and a small cutter is movably connected inside the large cutter. By arranging the first clamping groove, the second clamping groove, the clamping block and the like, the position of the small cutter can be adjusted, so that a round film and a round film with a round hole in the center can be conveniently processed, the sample preparation is more convenient, the potential safety hazard that the cutter of the existing sample preparation device is unstable when being placed on the round film and falls off to hurt people is solved, and the working efficiency of the sample preparation device is improved. The problems that in the prior art, punching can only be carried out sometimes under the assistance of other people, meanwhile, the center is not easy to find accurately during punching, a sample can be placed unevenly, a mold cavity can not be filled with a sizing material possibly, and errors of a test result are caused are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber testing, in particular to a sample preparation device for a Mooney viscometer. Background Art

[0002] A Mooney viscometer can measure the shear resistance generated by the rotor rotation of a mixed rubber within a certain temperature, pressure, and time, and is a common instrument for characterizing the processing performance of a mixed rubber. The sample size for Mooney viscosity testing is two circular films with a diameter of approximately 50 mm and a thickness of approximately 6 mm. One of the films has a circular hole with a diameter of approximately 8 mm in the center to facilitate the rotor to pass through. However, when using a cutting knife for sample preparation, since the diameter of the cutting knife for punching is small, it is not stable when placed on the circular film, posing a safety hazard of falling and injuring people. Sometimes, punching even requires the assistance of others. At the same time, when punching, it is not easy to find the center accurately, which will cause uneven placement of the sample, resulting in the rubber material not being able to fill the mold cavity completely, leading to errors in the test results. Content of the Utility Model

[0003] The purpose of the utility model is to provide a sample preparation device for a Mooney viscometer, which solves the problems that when using a cutting knife for sample preparation, since the diameter of the cutting knife for punching is small, it is not stable when placed on the circular film, posing a safety hazard of falling and injuring people. Sometimes, punching even requires the assistance of others. At the same time, when punching, it is not easy to find the center accurately, which will cause uneven placement of the sample, resulting in the rubber material not being able to fill the mold cavity completely, leading to errors in the test results.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A sample preparation device for a Mooney viscometer, including a large cutting knife. A first card slot is opened inside the large cutting knife, a second card slot is opened inside the large cutting knife, a through slot is opened inside the large cutting knife. A small cutting knife is movably connected inside the large cutting knife. A buckle is fixedly connected to the outside of the small cutting knife, and the buckle is slidably connected to the first card slot. A push plate is slidably connected inside the small cutting knife. A clamping block is fixedly connected to the side of the push plate close to the large cutting knife. A sliding rod is fixedly connected to the side of the push plate away from the clamping block. The sliding rod is slidably connected inside the small cutting knife. A spring is arranged inside the small cutting knife.

[0005] Preferably, the number of the buckles is two, and the two buckles are symmetrically distributed on the small cutting knife. Through the design of the buckles, the position of the small cutting knife can be conveniently moved.

[0006] Preferably, the first card slot is communicated with the through slot, and the second card slot is communicated with the through slot. Through the design of the through slot, the buckle can slide from the first card slot into the second card slot.

[0007] Preferably, the clamping block is slidably connected to the small cutting knife and is slidably connected to the large cutting knife. Through the design of the clamping block, the small cutting knife can be limited.

[0008] Preferably, a limiting ring is fixedly connected inside the small cutting knife, and a sliding rod is slidably connected inside the limiting ring. Through the design of the limiting ring, the sliding rod can be limited.

[0009] Preferably, one end of the spring contacts the sliding rod, and the other end of the spring contacts the small cutting knife. Through the design of the spring, the clamping block can be driven to limit the small cutting knife.

[0010] The beneficial effects of the present utility model are as follows:

[0011] 1. By providing components such as a first card slot, a second card slot, and a clamping block, the position of the small cutting knife can be adjusted, thus facilitating the processing of circular films and circular films with a central circular hole. It is more convenient during sample preparation, solving the problems that the cutting knife of the existing sample preparation device is not stable when placed on the circular film, there is a safety hazard of falling and hurting people, and sometimes it is necessary to be assisted by others to punch holes. At the same time, when punching holes, it is not easy to find the center, which will cause the sample to be unevenly placed, and the rubber material cannot fill the mold cavity, resulting in errors in the test results.

[0012] 2. By providing components such as a push plate and a clamping block, the elastic force of the spring can be used to drive the sliding rod to move, so that the sliding rod drives the push plate to move, and then the push plate drives the clamping block to slide into the large cutting knife, and the position of the small cutting knife after adjustment can be limited by the clamping rod. Description of the Drawings

[0013] Figure 1 is a three-dimensional view of the overall structure of the present utility model;

[0014] Figure 2 is of the present utility model Figure 1 three-dimensional view of the small cutting knife in;

[0015] Figure 3 is of the present utility model Figure 1 top view cross-sectional view of;

[0016] Figure 4 is of the present utility model Figure 3 enlarged view of the structure of part A in.

[0017] In the figure: 1. Large cutting knife; 11. First card slot; 12. Second card slot; 13. Through slot; 2. Small cutting knife; 21. Buckle; 3. Push plate; 31. Clamping block; 32. Sliding rod; 33. Limiting ring; 34. Spring. Detailed Embodiment

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1-4 , a specimen preparation device for a Mooney viscometer, including a large cutting knife 1. A first card slot 11, a second card slot 12, and a through slot 13 are opened inside the large cutting knife 1. The first card slot 11 is communicated with the through slot 13, and the second card slot 12 is communicated with the through slot 13. Through the design of the through slot 13, the buckle 21 can slide from the first card slot 11 into the second card slot 12. A small cutting knife 2 is movably connected inside the large cutting knife 1.

[0020] Please refer to Figures 2-4 , a buckle 21 is fixedly connected to the outside of the small cutting knife 2. The number of buckles 21 is two, and the two buckles 21 are symmetrically distributed on the small cutting knife 2. Through the design of the buckle 21, the position of the small cutting knife 2 can be conveniently moved. The buckle 21 is slidably connected with the first card slot 11. A push plate 3 is slidably connected inside the small cutting knife 2. A clamping block 31 is fixedly connected to the side of the push plate 3 close to the large cutting knife 1. The clamping block 31 is slidably connected with the small cutting knife 2 and the large cutting knife 1. Through the design of the clamping block 31, the small cutting knife 2 can be limited.

[0021] Please refer to Figures 2-4 , a sliding rod 32 is fixedly connected to the side of the push plate 3 away from the clamping block 31. The sliding rod 32 is slidably connected inside the small cutting knife 2. A limiting ring 33 is fixedly connected inside the small cutting knife 2. The sliding rod 32 is slidably connected inside the limiting ring 33. Through the design of the limiting ring 33, the sliding rod 32 can be limited. A spring 34 is arranged inside the small cutting knife 2. One end of the spring 34 contacts the sliding rod 32, and the other end of the spring 34 contacts the small cutting knife 2. Through the design of the spring 34, the clamping block 31 can be driven to limit the small cutting knife 2.

[0022] The specific implementation process of the present utility model is as follows: When the large cutting knife 1 is in use, when the buckle 21 of the small cutting knife 2 remains in the first card slot 11, the large cutting knife 1 can make a circular film;

[0023] By moving the push plate 3 in a direction away from the large cutting knife 1, the push plate 3 drives the slide rod 32 to slide within the limit ring 33, causing the slide rod 32 to squeeze the spring 34, driving the clamping block 31 to move by the push plate 3, and making the clamping block 31 slide out of the large cutting knife 1, thus releasing the limit on the small cutting knife 2. Then, rotate the buckle 21 so that the buckle 21 slides within the first card slot 11, slides into the through slot 13, and then slides into the second card slot 12 through the through slot 13. In this way, the buckle 21 can drive the small cutting knife 2 to move downward until the bottom of the small cutting knife 2 is flush with the bottom of the large cutting knife 1. Then, release the push plate 3, and the elastic force of the spring 34 can drive the slide rod 32 to move, causing the slide rod 32 to drive the push plate 3 to move, and the push plate 3 to drive the clamping block 31 to slide into the large cutting knife 1, thus re-limiting the small cutting knife 2. At this time, the large cutting knife 1 can produce a circular film with a circular hole in the center.

[0024] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A Mooney viscometer sample preparation device, comprising a large cutting knife (1), characterized in that: The large cutting knife (1) is provided with a first card slot (11) inside, the large cutting knife (1) is provided with a second card slot (12) inside, the large cutting knife (1) is provided with a through slot (13) inside, the large cutting knife (1) is movably connected with the small cutting knife (2) inside, the outer side of the small cutting knife (2) is fixedly connected with a buckle (21), the buckle (21) is slidably connected with the first card slot (11), the small cutting knife (2) is slidably connected with a push plate (3) inside, the side of the push plate (3) close to the large cutting knife (1) is fixedly connected with a card block (31), the side of the push plate (3) away from the card block (31) is fixedly connected with a slide bar (32), the small cutting knife (2) is slidably connected with the slide bar (32), and the small cutting knife (2) is provided with a spring (34) inside.

2. A Mooney viscometer sample preparation device according to claim 1, characterized in that: The number of the buckles (21) is two, and the two buckles (21) are symmetrically distributed on the small cutting knife (2).

3. A Mooney viscometer sample preparation device according to claim 1, characterized in that: The first card slot (11) is in communication with the through slot (13), and the second card slot (12) is in communication with the through slot (13).

4. A Mooney viscometer sample preparation device according to claim 1, characterized in that: The clamping block (31) is slidably connected to the small cutting knife (2), and the clamping block (31) is slidably connected to the large cutting knife (1).

5. A Mooney viscometer sample preparation device according to claim 1, characterized in that: The small cutting knife (2) is fixedly connected to a limiting ring (33) inside, and the limiting ring (33) is slidably connected to a sliding rod (32) inside.

6. A Mooney viscometer sample preparation device according to claim 1, characterized in that: One end of the spring (34) contacts the slide bar (32), and the other end of the spring (34) contacts the small cutting knife (2).