Backlight module preparation device

By designing a backlight module preparation device, using a workbench and a variety of loading and support components, standardized alignment and compression of reflectors, light guide plates and light shielding sheets are achieved, solving the problem of inefficient assembly in the prior art, and achieving efficient continuous and rapid assembly and automated assembly.

CN222994776UActive Publication Date: 2025-06-17KUNSHAN DUMMEI ELECTRONIC IND CO LTD
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Patent Information

Application Number
CN202421802366.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-17
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing backlight module assembly fixtures cannot achieve continuous and automated assembly, resulting in inefficiency.

Method used

A backlight module preparation device is designed, including a work table, reflective sheet and light guide plate loading assembly, fixed composite support assembly, adjustable composite support assembly, pressing assembly, etc. Through the coordinated work of these components, standardized alignment and pressing of reflective sheet, light guide plate and light shielding sheet are realized.

Benefits of technology

The standardized alignment and compression of reflectors, light guide plates and light shielding sheets are realized, the assembly efficiency of the backlight module is improved, and continuous and rapid assembly and automated assembly are realized.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a backlight module preparation device, which belongs to the technical field of backlight module preparation, and comprises a working table, wherein the front end of the left side of the top of the working table is connected with a reflector plate loading component for loading a reflector plate; the rear side of the top of the workbench is connected with a light guide plate feeding assembly used for feeding light guide plates. The front end of the right side of the top of the workbench is connected with a fixed composite supporting assembly used for reflector plate attaching supporting and release film guiding supporting. The workbench is connected with an adjustable composite supporting assembly used for supporting the light guide plate in an attached mode and located on the rear side of the fixed composite supporting assembly, and the distance between the front end of the adjustable composite supporting assembly and the rear side of the fixed composite supporting assembly can be correspondingly adjusted according to the distance between the adjacent anti-dazzling screens. By means of the mode, the backlight module is formed, and continuous and rapid assembly and automatic assembly are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of backlight module preparation, and specifically relates to a backlight module preparation device. Background Art

[0002] The backlight module includes a reflective sheet, a light guide plate and a light-shielding sheet. The reflective sheet, the light guide plate and the light-shielding sheet are stacked layer by layer through an assembly device and then subjected to a lamination process.

[0003] Chinese Patent CN207983212U, a backlight module assembly jig, relates to the technical field of assembly jigs and is used to improve the assembly efficiency of the backlight module. The backlight module assembly jig includes a frame, on which a backplane carrier and at least one flip-type positioning mechanism are respectively installed; wherein, the backplane carrier is used to carry the backplane of the backlight module; the flip-type positioning mechanism is located beside the backplane carrier and corresponds to at least one optical element in the backlight module; the at least one flip-type positioning mechanism can be used to define the installation positions of the corresponding optical element in different directions. The backlight module assembly jig provided by the utility model is used for the assembly of the backlight module.

[0004] However, the above structure can only perform assembly in groups and cannot achieve continuous and automated assembly.

[0005] Based on this, the utility model designs a backlight module preparation device to solve the above problems. Summary of the Utility Model

[0006] Aiming at the above-mentioned shortcomings of the prior art, the utility model provides a backlight module preparation device.

[0007] To achieve the above objectives, the utility model is realized through the following technical solutions: A backlight module preparation device includes a workbench:

[0008] A reflective sheet loading component for loading the reflective sheet is connected to the front end of the left side of the top of the workbench;

[0009] A light guide plate loading component for loading the light guide plate is connected to the rear side of the top of the workbench;

[0010] A fixed composite support component for reflective sheet fitting support and release film guiding support is connected to the front end of the right side of the top of the workbench;

[0011] An adjustable composite support component for light guide plate fitting support is connected to the workbench behind the fixed composite support component, and the distance between the front end of the adjustable composite support component and the rear side of the fixed composite support component can be correspondingly adjusted according to the distance between adjacent light-shielding sheets;

[0012] An adjustable position calibration component for detecting positions is provided at the rear end of the reflective sheet loading component, the front end of the light guide plate loading component, the rear end of the fixed composite support component, and the front end of the adjustable composite support component;

[0013] The front end of the fixed composite support component is connected with a pressing component for pressing the reflective sheet, the light guide plate, and the light-shielding sheet.

[0014] Furthermore, the light guide plate loading component includes a first multi-dimensional adjustable material taking component, a first peeling support component, a first guiding and pressing component, a guiding inclined plate, a first winding component, and a flipping material taking component. The top of the workbench is connected with a first multi-dimensional adjustable material taking component for taking the light guide plate and adjusting its orientation; the workbench is connected with a first winding component, a first peeling support component for peeling the light guide plate from the release film, a first guiding and pressing component for guiding and positioning the release film, and a guiding inclined plate for inclining the release film from front to back below the first multi-dimensional adjustable material taking component;

[0015] The front end of the first peeling support component is connected with the first winding component;

[0016] The workbench is connected with a flipping material taking component for flipping the light guide plate on the left side of the front end of the first peeling support component;

[0017] The adjustable position calibration component is located on the front side of the first peeling support component.

[0018] Furthermore, the flipping material taking component includes a flipping component, a buffer support component, and a negative pressure suction component. The flipping component and the buffer support component are both fixedly connected, the flipping component is connected with a negative pressure suction component, and the bottom of the right end of the negative pressure suction component is attached to the top of the buffer component.

[0019] Furthermore, the reflective sheet loading component includes a second winding component, a unwinder, a deviation rectifier, a second peeling support component, a second multi-dimensional adjustable material taking component, and a second guiding and pressing component. The unwinder and the second winding component are installed at the front left end of the workbench, the unwinder is located above the second winding component, and the workbench is connected with a deviation rectifier, a second guiding and pressing component, a second peeling support component, and a second multi-dimensional adjustable material taking component behind the unwinder. The driving end of the second multi-dimensional adjustable material taking component moves above the second peeling support component;

[0020] The structure of the second multi-dimensional adjustable material taking component is the same as that of the first multi-dimensional adjustable material taking component, and the two are arranged oppositely;

[0021] The structure of the second guiding and pressing component is the same as that of the first guiding and pressing component; the structure of the second winding component is the same as that of the first winding component;

[0022] The adjustable position calibration component is located on the rear side of the second peeling support component.

[0023] Furthermore, the adjustable composite support assembly includes a fourth negative pressure suction plate, a second through hole, a second intermediate plate, a side movable plate, a third guide rail assembly, a fifth negative pressure suction plate, a second air extraction pipe, and an inclined pressure plate. The slide rails of the two groups of third guide rail assemblies are fixedly installed at the rear end of the right side of the workbench. The top of the slider of the third guide rail assembly is fixedly connected with a side movable plate. The top of the side movable plate is fixedly connected with a fourth negative pressure suction plate, a second intermediate plate, and a fifth negative pressure suction plate in sequence from front to back. There are multiple second intermediate plates. The bottoms of the fourth negative pressure suction plate and the fifth negative pressure suction plate are both fixedly connected with a second air extraction pipe in communication. The fourth negative pressure suction plate is provided with second through holes on the left and right. The adjustable position calibration assembly below the fourth negative pressure suction plate is fixedly connected with the side movable plate. The detection end of the adjustable position calibration assembly below the fourth negative pressure suction plate is located directly below the second through hole. The top of the last side movable plate is fixedly connected with an inclined pressure plate for stabilizing the flat material. The bottom of one of the groups of blocks is drivingly connected with a linear module, and the linear module is fixedly installed on the top of the workbench;

[0024] The second air extraction pipe is connected to an external air pressure control structure.

[0025] Furthermore, the fixed composite support assembly includes a second negative pressure suction plate, side support plates, a third negative pressure suction plate, a first through hole, and a first intermediate plate. The side support plates are symmetrically and fixedly connected to the front end of the right side of the workbench. The top of the side support plates is fixedly connected with a second negative pressure suction plate, a first intermediate plate, and a third negative pressure suction plate in sequence from front to back. There are multiple first intermediate plates. The first through holes are symmetrically opened on the left and right, and the detection end of the adjustable position calibration assembly is located directly below the first through hole.

[0026] Furthermore, the pressing assembly includes a second guide rail assembly, a top plate, a second sliding rod, a second cylinder, and a second pressing plate. The slide rails of the two groups of second guide rail assemblies are fixedly installed on the top of the workbench. The slider of the second guide rail assembly is fixedly connected with a top plate. The top of the top plate is fixedly connected with a second cylinder. The bottom of the second cylinder is fixedly connected with a second pressing plate. The top of the second pressing plate is fixedly connected with a second sliding rod, and the second sliding rod is slidably connected to the top plate with a limit.

[0027] Furthermore, the second pressing plate is located above the first intermediate plate.

[0028] Furthermore, the adjustable position calibration assembly includes a driving component, a detection component, and a first slide rail. The first slide rail is symmetrically connected with the driving components on the left and right, and the driving components are both connected with the detection components.

[0029] Beneficial effects

[0030] The release film with a light-shielding sheet of the present utility model moves on the fixed composite support assembly and the adjustable composite support assembly. The adjustable position calibration assembly calibrates the position of the light-shielding sheet at the front end of the adjustable composite support assembly. The light guide plate loading assembly sucks the light guide plate, and the light guide plate loading assembly drives the light guide plate to move above the adjustable position calibration assembly at the front end of the light guide plate loading assembly. The adjustable position calibration assembly at the front end of the light guide plate loading assembly calibrates the position of the light guide plate, and adjusts the unloading position of the light guide plate loading assembly according to the placement position of the light-shielding sheet and the sucking position of the light guide plate, so as to realize the standardized alignment and fitting of the light-shielding sheet and the light guide plate. The light-shielding sheet with the light guide plate moves to the rear end of the fixed composite support assembly along with the release film. The adjustable position calibration assembly at the rear end of the fixed composite support assembly detects the position of the light-shielding sheet. At the same time, the reflective sheet loading assembly sucks the reflective sheet and moves it above the adjustable position calibration assembly at the rear end of the reflective sheet loading assembly. The adjustable position calibration assembly at the rear end of the reflective sheet loading assembly calibrates the position of the reflective sheet, and adjusts the unloading position of the reflective sheet loading assembly according to the placement position of the light-shielding sheet and the sucking position of the reflective sheet, so as to realize the standardized alignment of the light-shielding sheet and the reflective sheet, and realize the alignment and fitting of the reflective sheet, the light guide plate and the light-shielding sheet. The release film drives the reflective sheet, the light guide plate and the light-shielding sheet to move to the pressing assembly together. The pressing assembly performs pressing treatment on the reflective sheet, the light guide plate and the light-shielding sheet, so as to form the backlight module, which is beneficial to continuous and rapid assembly and automatic assembly. Brief Description of the Drawings

[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0032] Figure 1 is a three-dimensional view of a backlight module manufacturing device of the present utility model Figure 1 ;

[0033] Figure 2 is a three-dimensional view of a backlight module manufacturing device of the present utility model Figure 2 ;

[0034] Figure 3 is a three-dimensional view of a backlight module manufacturing device of the present utility model Figure 3 ;

[0035] Figure 4 is a top view of a backlight module manufacturing device of the present utility model;

[0036] Figure 5 is a schematic structural view of the pressing assembly of the present utility model;

[0037] Figure 6 Schematic diagram of the light guide plate loading component of the present utility model and its connection Figure 1 ;

[0038] Figure 7 Schematic diagram of the light guide plate loading component of the present utility model and its connection Figure 2 ;

[0039] Figure 8 Schematic diagram of the light guide plate loading component of the present utility model and its connection Figure 3 ;

[0040] Figure 9 Schematic diagram of the light guide plate loading component of the present utility model and its connection Figure 4 ;

[0041] Figure 10 Schematic diagram of the light guide plate loading component of the present utility model and its connection Figure 5 ;

[0042] Figure 11 Schematic diagram of the light guide plate loading component of the present utility model and its connection Figure 6 ;

[0043] Figure 12 is Figure 10 Enlarged view of the structure at position A of

[0044] The reference numerals in the figure respectively represent:

[0045] 1. Workbench; 2. Adjustable position calibration component; 21. First synchronous belt component; 22. First motor; 23. Supplementary light; 24. First threaded rod; 25. Fixed seat; 26. First sliding plate; 27. Camera; 28. First slider; 29. First slide rail; 3. First multi-dimensional adjustable material taking component; 31. X-axis driving component; 32. Support seat; 33. Y-axis driving component; 34. Z-axis driving component; 35. Suction cup; 36. R-axis driving component; 4. First peeling support component; 41. Second driving motor; 42. Second threaded rod; 43. Guide rail component; 44. Moving plate; 45. Moving seat; 46. L-shaped film pressing plate; 5. First guiding and pressing component; 51. Position detection component; 52. Fixed frame; 53. Second sliding plate; 54. First cylinder; 55. Pad; 56. Guide roller; 57. First pressing plate; 6. Guiding inclined plate; 7. First winding component; 71. Winder; 72. First rotating roller; 73. Fixed peeling plate; 74. Second rotating roller; 75. Side plate; 8. Inverting material taking component; 81. First support block; 82. Buffer; 83. First air extraction pipe; 84. Third motor; 85. First negative pressure suction plate; 86. Second synchronous belt component; 87. Connecting shaft; 88. Fixed support seat; 9. Second winding component; 10. Unwinder; 11. Deviation rectifier; 12. Pressing component; 121. Second guide rail component; 122. Top plate; 123. Second sliding rod; 124. Second cylinder; 125. Second pressing plate; 13. Fixed composite support component; 131. Second negative pressure suction plate; 132. Side support plate; 133. Third negative pressure suction plate; 134. First through hole; 135. First intermediate plate; 14. Adjustable composite support component; 141. Fourth negative pressure suction plate; 142. Second through hole; 143. Second intermediate plate; 144. Side movable plate; 145. Third guide rail component; 146. Fifth negative pressure suction plate; 147. Second air extraction pipe; 148. Inclined pressing plate; 15. Second peeling support component; 16. Second multi-dimensional adjustable material taking component; 17. Second guiding and pressing component. Detailed implementation manners

[0046] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0047] The present utility model will be further described below with reference to the embodiments.

[0048] In some embodiments, please refer to the accompanying specification Figures 1 - 12, a backlight module manufacturing device, including a workbench 1:

[0049] At the front end of the left side of the top of the workbench 1, there is a reflector feeding component for feeding the reflector;

[0050] At the rear side of the top of the workbench 1, there is a light guide plate feeding component for feeding the light guide plate;

[0051] At the front end of the right side of the top of the workbench 1, there is a fixed composite support component 13 for reflector bonding support and release film guiding support;

[0052] At the rear side of the fixed composite support component 13 on the workbench 1, there is an adjustable composite support component 14 for light guide plate bonding support, and the distance between the front end of the adjustable composite support component 14 and the rear side of the fixed composite support component 13 can be correspondingly adjusted according to the distance between adjacent light shielding sheets;

[0053] At the rear end of the reflector feeding component, the front end of the light guide plate feeding component, the rear end of the fixed composite support component 13, and the front end of the adjustable composite support component 14, there are all adjustable position calibration components 2 for detecting positions;

[0054] At the front end of the fixed composite support component 13, there is a pressing component 12 for pressing the reflector, light guide plate, and light shielding sheet;

[0055] The release film with light shielding sheets moves on the fixed composite support component 13 and the adjustable composite support component 14. The adjustable position calibration component 2 calibrates the position of the light shielding sheet at the front end of the adjustable composite support component 14. The light guide plate feeding component sucks the light guide plate, and the light guide plate feeding component drives the light guide plate to move above the adjustable position calibration component 2 at the front end of the light guide plate feeding component. The adjustable position calibration component 2 at the front end of the light guide plate feeding component calibrates the position of the light guide plate. According to the placement position of the light shielding sheet and the sucking position of the light guide plate, the discharging position of the light guide plate feeding component is adjusted to achieve the standardized alignment and bonding of the light shielding sheet and the light guide plate; The light shielding sheet with the light guide plate follows the release film and moves to the rear end of the fixed composite support component 13. The adjustable position calibration component 2 at the rear end of the fixed composite support component 13 detects the position of the light shielding sheet. At the same time, the reflector feeding component sucks the reflector and moves it above the adjustable position calibration component 2 at the rear end of the reflector feeding component. The adjustable position calibration component 2 at the rear end of the reflector feeding component calibrates the position of the reflector. According to the placement position of the light shielding sheet and the sucking position of the reflector, the discharging position of the reflector feeding component is adjusted to achieve the standardized alignment of the light shielding sheet and the reflector, and achieve the alignment and bonding of the reflector, light guide plate, and light shielding sheet. The release film drives the reflector, light guide plate, and light shielding sheet to move to the pressing component 12 together, and the pressing component 12 performs pressing treatment on the reflector, light guide plate, and light shielding sheet to form the backlight module, which is conducive to continuous and rapid assembly and automated assembly.

[0056] In some embodiments, refer to the accompanying drawings of the specification Figures 6 - 12 The light guide plate loading assembly includes a first multi-dimensional adjustment material taking assembly 3, a first peeling and supporting assembly 4, a first guiding and pressing assembly 5, a guiding inclined plate 6, a first winding assembly 7 and a flipping material taking assembly 8. A first multi-dimensional adjustment material taking assembly 3 for taking and adjusting the orientation of the light guide plate is connected to the top of the workbench 1; the workbench 1 is connected with a first winding assembly 7, a first peeling and supporting assembly 4 for peeling the light guide plate from the release film, a first guiding and pressing assembly 5 for guiding and positioning the release film, and a guiding inclined plate 6 for inclining the release film in sequence from front to back under the first multi-dimensional adjustment material taking assembly 3.

[0057] The front end of the first peeling and supporting assembly 4 is connected to the first winding assembly 7.

[0058] A flipping material taking assembly 8 for flipping the light guide plate is connected to the left front side of the front end of the first peeling and supporting assembly 4 on the workbench 1.

[0059] The adjustable position calibration assembly 2 is located on the front side of the first peeling and supporting assembly 4;

[0060] The flipping material taking assembly 8 includes a flipping assembly, a buffer supporting assembly and a negative pressure suction assembly. The flipping assembly and the buffer supporting assembly are both fixedly connected, the flipping assembly is connected with a negative pressure suction assembly, and the bottom of the right end of the negative pressure suction assembly is in fit connection with the top of the buffer assembly;

[0061] Connect the release film containing the light guide plate to the first winding assembly 7. The first winding assembly 7 drives the release film to move along the top of the first guiding and pressing assembly 5 and the guiding inclined plate 6. The release film drives the light guide plate after the top film is peeled off to move along the top of the first guiding and pressing assembly 5 and the guiding inclined plate 6. The first guiding and pressing assembly 5 detects the position of the light guide plate after the top film is peeled off. When it detects that the light guide plate after the top film is peeled off moves to the set position, the first winding assembly 7 stops winding. At the same time, when the light guide plate after the top film is peeled off moves to the top of the first peeling and supporting assembly 4, the first guiding and pressing assembly 5 presses the release film to prevent offset inside. The flipping assembly of the flipping and picking component 8 drives the negative pressure suction component to rotate forward by 180 degrees. The negative pressure suction component is in close contact with the top of the light guide plate after the top film is peeled off. The first peeling and supporting assembly 4 and the first winding assembly 7 cooperate to peel off the release film. The negative pressure suction component generates negative pressure and is adsorbed and connected to the light guide plate after the top film is peeled off. The flipping assembly of the flipping and picking component 8 drives the negative pressure suction component to rotate backward by 180 degrees. The negative pressure suction component is in close contact with the top of the buffer and supporting assembly. The negative pressure suction component returns to normal pressure. The adjustable position calibration component 2 calibrates the position of the light shielding sheet at the front end of the adjustable composite supporting component 14. The first multi-dimensional adjustable picking component 3 sucks and removes the light guide plate on the negative pressure suction component and sends it to the adjustable position calibration component 2 for azimuth detection. After detection, the first multi-dimensional adjustable picking component 3 adjusts its own moving and discharging postures to suck the light guide plate of the first multi-dimensional adjustable picking component 3 to the set lower position, realizing the standardized alignment of the light shielding sheet and the light guide plate, which is beneficial to the accurate feeding of the light guide plate; in addition, the wound release film can be reused, reducing the use cost, energy conservation and environmental protection.

[0062] The first winding assembly 7 includes a winding machine 71, a first rotating roller 72, a fixed peeling plate 73, a second rotating roller 74 and a side plate 75. The workbench 1 is connected with the side plate 75. The middle end of the inner wall of the front side wall of the side plate 75 is fixedly connected with a first rotating roller 72 for guiding the release film. The upper end of the end of the adjustable position calibration component 2 near the light guide plate feeding component of the side plate 75 is fixedly connected with a fixed peeling plate 73. The rear end of the workbench 1 is connected with a winding machine 71 for winding. The winding machine 71 is located below the first guiding and pressing assembly 5. The rear side of the side plate 75 is rotatably connected with a second rotating roller 74 for guiding the release film. And a straight hole is opened below the second rotating roller 74 on the workbench 1. The first guiding and pressing assembly 5 is installed on the rear end of the side plate 75;

[0063] The release film contacts the fixed peeling plate 73 after passing through the guiding inclined plate 6, the first guiding and pressing assembly 5 and the first peeling and supporting assembly 4, then contacts the bottom of the first rotating roller 72, and then contacts the top of the second rotating roller 74. After being bent, the second rotating roller 74 contacts the winding end of the winding machine 71 through the straight hole below the second rotating roller 74. The winding machine 71 winds the release film.

[0064] The first peeling support assembly 4 includes a second driving motor 41, a second threaded rod 42, a guide rail assembly 43, a moving plate 44, a moving seat 45 and an L-shaped film pressing plate 46. The second driving motor 41 and the guide rail of the guide rail assembly 43 are both installed on the workbench 1, and both the second driving motor 41 and the guide rail assembly 43 are located inside the side plate 75. The driving end of the second driving motor 41 is connected to the second threaded rod 42, and the second threaded rod 42 is connected to the moving seat 45 through a threaded sleeve. The guide rails of the guide rail assembly 43 are symmetrically installed at the bottom of the moving seat 45. The top of the moving seat 45 is fixedly connected to the moving plate 44, and the left and right sides of the top of the moving plate 44 are symmetrically and fixedly connected with L-shaped film pressing plates 46;

[0065] The distance between the inner bottom of the L-shaped film pressing plate 46 and the top of the moving plate 44 is the thickness of the release film.

[0066] The first winding assembly 7 drives the light guide plate after the top film is peeled off to move to the top of the moving plate 44 through the release film. The flipping and picking component 8 sucks the light guide plate after the top film is peeled off. The L-shaped film pressing plate 46 presses the release film. The first guiding and pressing component 5 presses the release film. The second driving motor 41 drives the second threaded rod 42 to rotate. The second threaded rod 42 drives the moving seat 45 to move. The moving seat 45 drives the moving plate 44 towards the first guiding and pressing component 5. At the same time, the first winding assembly 7 winds up, separating the light guide plate after the top film is peeled off sucked by the flipping and picking component 8 from the release film, realizing film peeling.

[0067] The first guiding and pressing component 5 includes a position detection component 51, a fixing frame 52, a second sliding plate 53, a first air cylinder 54, a backing plate 55, a guiding roller 56 and a first pressing plate 57. The backing plate 55 is fixedly installed at the top rear side of the side plate 75. The front side of the top of the backing plate 55 is fixedly connected to the fixing frame 52. The top of the fixing frame 52 is fixedly connected to the first air cylinder 54. The driving end of the first air cylinder 54 is connected to the first pressing plate 57. The top of the first pressing plate 57 is symmetrically and fixedly connected with the second sliding plates 53. The second sliding plates 53 are in sliding connection with the fixing frame 52 in a fitting manner. The rear side of the fixing frame 52 is connected with a position detection component 51 for detecting the position of the light guide plate, and the position detection component 51 is fixedly connected to the inner wall of the rear wall of the side plate 75. The guiding roller 56 is rotatably connected to the inner wall of the rear side of the side plate 75;

[0068] The guiding roller 56 is arranged higher than the second rotating roller 74;

[0069] The bottom of the backing plate 55 is connected to an external air pressure control device through a pipeline;

[0070] The release film with the light guide plate moves to the pad 55 through the guide inclined plate 6 and the guide roller 56. The position detection component 51 detects that the light guide plate moves to the set position. The external air pressure control device draws negative pressure into the pad 55 through the conduit, and the pad 55 presses the release film. At the same time, the first cylinder 54 drives the first pressing plate 57 to move downward, and the first pressing plate 57 presses the release film. When the first winding component 7 stops the release film at one end of the first peeling support component 4, the first guide pressing component 5 presses the release film at the other end of the first peeling support component 4, and completely fixes the release film to prevent the release film from being pulled away when stripping the material.

[0071] The flip assembly includes a third motor 84, a second synchronous belt assembly 86, a connecting shaft 87 and a fixed support seat 88. The third motor 84 and the fixed support seat 88 are fixedly connected. The fixed support seat 88 is located at both ends of the third motor 84. The upper end of the fixed support seat 88 is rotatably connected to the connecting shaft 87 through a bearing. The connecting shaft 87 is transmission-connected to the third motor 84 through the second synchronous belt assembly 86.

[0072] The buffer support assembly includes a first support block 81 and a buffer 82. The first support block 81 is fixedly installed on the top of the workbench 1 and is located on the right side of the fixed support seat 88. The buffer 82 is installed between the first support block 81.

[0073] The negative pressure suction assembly includes a first negative pressure suction plate 85 and a first air extraction pipe 83. The first negative pressure suction plate 85 is fixedly connected to the connecting shaft 87. The bottom of the first negative pressure suction plate 85 is connected to the first air extraction pipe 83. When the first negative pressure suction plate 85 contacts the buffer 82, the first negative pressure suction plate 85 is in a horizontal state.

[0074] The first air extraction pipe 83 is connected to the external air pressure control device;

[0075] The third motor 84 of the flipping component of the flipping and picking component 8 drives the connecting shaft 87 to rotate along the fixed support base 88 through the second synchronous belt component 86. The fixed support base 88 drives the first negative pressure suction plate 85 of the negative pressure suction component to rotate forward by 180 degrees. The first negative pressure suction plate 85 of the negative pressure suction component is in close contact with the top of the light guide plate after the top film is peeled off. The external air pressure control device adsorbs and connects the first negative pressure suction plate 85 of the negative pressure suction component to the light guide plate after the top film is peeled off by generating negative pressure through the first suction pipe 83. After the first peeling support component 4 of the peeling support component peels off the release film, the third motor 84 of the flipping component of the flipping and picking component 8 drives the connecting shaft 87 to rotate along the fixed support base 88 through the second synchronous belt component 86. The fixed support base 88 drives the first negative pressure suction plate 85 of the negative pressure suction component to rotate backward by 180 degrees. The first negative pressure suction plate 85 of the negative pressure suction component is in close contact with the top of the first negative pressure suction plate 85 of the buffer support component. The first negative pressure suction plate 85 of the negative pressure suction component returns to normal pressure, which is convenient for peeling the light guide plate from the release film;

[0076] The first multi-dimensional adjustable picking component 3 includes an X-axis driving component 31, a support base 32, a Y-axis driving component 33, a Z-axis driving component 34, a suction cup 35, and an R-axis driving component 36. The support bases 32 are symmetrically and fixedly installed on the left and right sides of the top of the workbench 1. The X-axis driving components 31 are installed on the tops of the support bases 32. Both ends of the Y-axis driving component 33 are installed on the driving ends of the X-axis driving components 31. The Z-axis driving component 34 is fixedly installed on the driving end of the Y-axis driving component 33. The R-axis driving component 36 is fixedly installed at the bottom of the driving end of the Z-axis driving component 34. The suction cup 35 is fixedly installed on the driving end of the suction cup 35;

[0077] After the flipping and picking component 8 drives the conduit to flip, the X-axis driving component 31, the Y-axis driving component 33, and the Z-axis driving component 34 of the first multi-dimensional adjustable picking component 3 cooperate to drive the suction cup 35 to move to the light guide plate. The suction cup 35 sucks. The X-axis driving component 31, the Y-axis driving component 33, and the Z-axis driving component 34 drive the light guide plate that has been sucked to move to the adjustable position calibration component 2 for position detection. After detection, the X-axis driving component 31, the Y-axis driving component 33, the R-axis driving component 36, and the Z-axis driving component 34 cooperate to adjust the feeding orientation of the light guide plate, and send the light guide plate to the feeding position for feeding.

[0078] In some embodiments, please refer to the attached instructions Figures 1 - 5, the reflector loading component includes a second winding component 9, an unwinder 10, a deviation rectifier 11, a second peeling and supporting component 15, a second multi-dimensional adjustable material taking component 16 and a second guiding and pressing component 17. The unwinder 10 and the second winding component 9 are installed at the front end of the left side of the workbench 1, the unwinder 10 is located above the second winding component 9, and the workbench 1 is connected with a deviation rectifier 11, a second guiding and pressing component 17, a second peeling and supporting component 15 and a second multi-dimensional adjustable material taking component 16 behind the unwinder 10. The driving end of the second multi-dimensional adjustable material taking component 16 moves above the second peeling and supporting component 15;

[0079] The structure of the second multi-dimensional adjustable material taking component 16 is the same as that of the first multi-dimensional adjustable material taking component 3, and the two are arranged oppositely;

[0080] The structure of the second guiding and pressing component 17 is the same as that of the first guiding and pressing component 5; the structure of the second winding component 9 is the same as that of the first winding component 7;

[0081] The first rotating roller 72, the fixed peeling plate 73, the second rotating roller 74 and the side plate 75 of the second winding component 9 correspond to the first rotating roller 72, the fixed peeling plate 73, the second rotating roller 74 and the side plate 75 of the first winding component 7 in terms of installation positions one by one, and the winder 71 of the second winding component 9 is installed on the outside;

[0082] The adjustable position calibration component 2 is located behind the second peeling and supporting component 15;

[0083] The release film roll containing the reflective sheet is placed on the unwinder 10. The end of the release film roll containing the reflective sheet passes through the deviation rectifier 11, the second guiding and pressing assembly 17, and the second peeling and supporting assembly 15 and is then connected to the second winding assembly 9. The first winding assembly 7 drives the release film to move along the top of the deviation rectifier 11, the second guiding and pressing assembly 17, and the second peeling and supporting assembly 15. The release film drives the reflective sheet to move along the top of the deviation rectifier 11, the second guiding and pressing assembly 17, and the second peeling and supporting assembly 15. The deviation rectifier 11 corrects the deviation of the release film containing the reflective sheet. The second guiding and pressing assembly 17 detects the position of the reflective sheet. When it detects that the reflective sheet moves to the set position, the second winding assembly 9 stops winding. At the same time, when the reflective sheet moves to the top of the second peeling and supporting assembly 15, the second guiding and pressing assembly 17 presses the release film to prevent offset inside. The adjustable position calibration assembly 2 calibrates the position of the light-shielding sheet at the rear end of the fixed composite support assembly 13. The second multi-dimensional adjustable material taking assembly 16 sucks and moves the reflective sheet on the second peeling and supporting assembly 15 to the second peeling and supporting assembly 15 for peeling treatment. The second multi-dimensional adjustable material taking assembly 16 drives the sucked reflective sheet to the adjustable position calibration assembly 2 behind the second peeling and supporting assembly 15 for azimuth detection. After detection, the second multi-dimensional adjustable material taking assembly 16 adjusts its own movement and feeding posture to suck the reflective sheet according to the set lower position, realizing the standardized alignment of the light-shielding sheet and the reflective sheet, which is beneficial to the accurate feeding of the reflective sheet; in addition, the wound release film can be reused, reducing the use cost, energy saving and environmental protection.

[0084] In some embodiments, please refer to the attached drawings of the specification Figures 1 - 5, the adjustable composite support assembly 14 includes a fourth negative pressure suction plate 141, a second through hole 142, a second intermediate plate 143, a side movable plate 144, a third guide rail assembly 145, a fifth negative pressure suction plate 146, a second air extraction pipe 147, and an inclined pressure plate 148. The slide rails of the two groups of third guide rail assemblies 145 are fixedly installed at the rear end of the right side of the workbench 1. The top of the slider of the third guide rail assembly 145 is fixedly connected to the side movable plate 144. The top of the side movable plate 144 is fixedly connected with a fourth negative pressure suction plate 141, a second intermediate plate 143, and a fifth negative pressure suction plate 146 in sequence from front to back. There are multiple second intermediate plates 143. The bottoms of the fourth negative pressure suction plate 141 and the fifth negative pressure suction plate 146 are both fixedly connected to the second air extraction pipe 147 in a communicating manner. The fourth negative pressure suction plate 141 is provided with second through holes 142 on the left and right. The adjustable position calibration assembly 2 below the fourth negative pressure suction plate 141 is fixedly connected to the side movable plate 144. The detection end of the adjustable position calibration assembly 2 below the fourth negative pressure suction plate 141 is located directly below the second through hole 142. The top of the last side movable plate 144 is fixedly connected with an inclined pressure plate 148 for stabilizing the flat material. The bottom of one of the groups is drivingly connected to the linear module, and the linear module is fixedly installed on the top of the workbench 1;

[0085] The second air extraction pipe 147 is connected to an external air pressure control structure;

[0086] Since the position of the fixed composite support assembly 13 is fixed, when the distance between adjacent light-shielding sheets changes, the linear module drives the second intermediate plate 143 to move. The second intermediate plate 143 drives the side movable plate 144 to move along the third guide rail assembly 145. The third guide rail assembly 145 drives the fourth negative pressure suction plate 141 to move. The distance between the fourth negative pressure suction plate 141 and the fixed composite support assembly 13 is adjusted to match the distance between adjacent light-shielding sheets;

[0087] The release film containing the light-shielding sheet drives the upper ends of the light-shielding sheet, the fourth negative pressure suction plate 141, the second through hole 142, and the fifth negative pressure suction plate 416. When the light-shielding sheet moves above the second through hole 142, the second air extraction pipe 147 sucks the fourth negative pressure suction plate 141 and the fifth negative pressure suction plate 146 to a negative pressure state. The fourth negative pressure suction plate 141 and the fifth negative pressure suction plate 146 position the release film containing the light-shielding sheet, facilitating the positioning of the light-shielding sheet. The light guide plate feeding assembly fits the light guide plate onto the light-shielding sheet;

[0088] In some embodiments, please refer to the instruction manual appendix Figures 1 - 5, the fixed composite support assembly 13 includes a second negative pressure suction plate 131, side support plates 132, a third negative pressure suction plate 133, a first through hole 134, and a first intermediate plate 135. Symmetrically fixed to the front end on the right side of the workbench 1 are the side support plates 132. Fixedly connected to the top of the side support plates 132 in sequence from front to back are the second negative pressure suction plate 131, the first intermediate plate 135, and the third negative pressure suction plate 133. And there are multiple first intermediate plates 135. First through holes 134 are symmetrically opened on the left and right, and the detection end of the adjustable position calibration assembly 2 is located directly below the first through holes 134;

[0089] The second negative pressure suction plate 131 and the third negative pressure suction plate 133 are connected to an external air pressure control structure through pipelines;

[0090] After the light guide plate is attached to the light shielding sheet, the release film containing the light shielding sheet continues to move onto the third negative pressure suction plate 133. The external air pressure control structure sucks the second negative pressure suction plate 131 and the third negative pressure suction plate 133 to negative pressure, and the second negative pressure suction plate 131 and the third negative pressure suction plate 133 adsorb the release film. The reflector feeding assembly attaches the reflector to the light guide plate. At the same time, the pressing assembly 12 presses the reflector, the light guide plate, and the light shielding sheet.

[0091] In some embodiments, please refer to the attached drawings of the specification Figures 1 - 5 , the pressing assembly 12 includes a second guide rail assembly 121, a top plate 122, a second sliding rod 123, a second cylinder 124, and a second pressing plate 125. The slide rails of the two groups of second guide rail assemblies 121 are fixedly installed on the top of the workbench 1. The sliders of the second guide rail assembly 121 are fixedly connected to the top plate 122. Fixedly connected to the top of the top plate 122 is the second cylinder 124. Fixedly connected to the bottom of the second cylinder 124 is the second pressing plate 125. Fixedly connected to the top of the second pressing plate 125 is the second sliding rod 123. The second sliding rod 123 is in limiting sliding connection with the top plate 122;

[0092] The second pressing plate 125 is located above the first intermediate plate 135;

[0093] After the reflector, the light guide plate, and the light shielding sheet are attached, they move with the release film to directly below the second pressing plate 125. The second cylinder 124 drives the second pressing plate 125 to move downward, and the second pressing plate 125 presses the reflector, the light guide plate, and the light shielding sheet.

[0094] In some embodiments, please refer to the attached drawings of the specification Figures 1 - 12 , the adjustable position calibration assembly 2 includes a driving component, a detection component, and a first slide rail 29. The first slide rail 29 is symmetrically connected to the left and right with driving components, and the driving components are all connected to the detection component;

[0095] The driving component includes a first synchronous belt component 21, a first motor 22, a first threaded rod 24, a fixed seat 25, a first slide plate 26 and a first slider 28. The first slider 28 is symmetrically and slidably connected to the first slide rail 29 in a limited manner. The top of the first slider 28 is fixedly connected to the first slide plate 26. The first slide plate 26 is connected to the detection component. The first slide plate 26 is threadedly connected to the first threaded rod 24 through a threaded sleeve. Both ends of the first threaded rod 24 are rotatably connected to the fixed seat 25 through bearings. The outer end of the first threaded rod 24 is connected to the output end of the first motor 22 through the first synchronous belt component 21. The first motor 22 is fixedly installed on the top of the workbench 1;

[0096] The detection component includes a fill light 23 and a camera 27. The fill light 23 and the camera 27 are fixedly installed on the side wall of the upright part of the first slide plate 26, and the fill light 23 is located above the camera 27;

[0097] The first motor 22 and the fixed seat 25 of the adjustable position calibration component 2 at the rear end of the reflector feeding component, the front end of the light guide plate feeding component, and the rear end of the fixed composite support component 13 are fixedly connected to the workbench 1;

[0098] The first motor 22 and the fixed seat 25 of the adjustable position calibration component 2 at the front end of the adjustable composite support component 14 are fixedly connected to the side movable plate 144 through a horizontal support plate

[0099] According to the size of the plate, the first motor 22 of the driving component of the adjustable position calibration component 2 drives the first threaded rod 24 to rotate through the first synchronous belt component 21. Under the cooperation of the first slider 28 and the first slide rail 29, the first threaded rod 24 drives the first slide plate 26 to move, and the first slide plate 26 drives the detection component to move. The position of the detection point between the two detection components can be adjusted correspondingly according to the size of the plate;

[0100] When the workpiece is above the fill light 23, the fill light 23 performs fill light processing, and the camera 27 performs detection processing on the light guide plate.

[0101] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A backlight module manufacturing device, comprising a workbench (1), characterized in that: A reflective sheet loading assembly for loading reflective sheets is connected to the front left side of the top of the workbench (1); A light guide plate loading assembly for loading light guide plates is connected to the top rear side of the workbench (1); A fixed composite support assembly (13) for supporting the laminating of the reflective sheet and guiding the release film is connected to the front right side of the top of the workbench (1); The workbench (1) is connected to an adjustable composite support component (14) for laminating and supporting the light guide plate at the rear side of the fixed composite support component (13), and the distance between the front end of the adjustable composite support component (14) and the rear side of the fixed composite support component (13) can be adjusted accordingly according to the distance between adjacent light shielding sheets; The rear end of the reflective sheet loading assembly, the front end of the light guide plate loading assembly, the rear end of the fixed composite support assembly (13) and the front end of the adjustable composite support assembly (14) are all provided with an adjustable position calibration assembly (2) for detecting the position; The front end of the fixed composite support component (13) is connected to a pressing component (12) for pressing the reflective sheet, the light guide plate and the light shielding sheet.

2. The backlight module manufacturing device according to claim 1, characterized in that: The light guide plate feeding assembly comprises a first multi-dimensionally adjustable feeding assembly (3), a first peeling support assembly (4), a first guiding crimping assembly (5), a guiding inclined plate (6), a first winding assembly (7) and a flipping feeding assembly (8); the top of the workbench (1) is connected with the first multi-dimensionally adjustable feeding assembly (3) for feeding the light guide plate and adjusting its orientation; the workbench (1) is connected from front to back below the first multi-dimensionally adjustable feeding assembly (3) with a first winding assembly (7), a first peeling support assembly (4) for peeling the light guide plate from a release film, a first guiding crimping assembly (5) for guiding and positioning the release film and a guiding inclined plate (6) for tilting the release film; The front end of the first peeling support assembly (4) is connected to the first winding assembly (7); The workbench (1) is connected to a flipping and material taking component (8) for flipping the light guide plate on the left side of the front end of the first peeling support component (4); The adjustable position calibration component (2) is located on the front side of the first peeling support component (4).

3. The backlight module manufacturing device according to claim 2, characterized in that: The flipping material taking component (8) comprises a flipping component, a buffer support component and a negative pressure suction component. The flipping component and the buffer support component are fixedly connected. The flipping component is connected to the negative pressure suction component. The bottom right end of the negative pressure suction component is closely connected to the top of the buffer component.

4. The backlight module manufacturing device according to claim 3, characterized in that: The reflective sheet loading assembly comprises a second winding assembly (9), an unwinding machine (10), a deflection correcting machine (11), a second peeling support assembly (15), a second multi-dimensionally adjustable material taking assembly (16) and a second guide crimping assembly (17); the unwinding machine (10) and the second winding assembly (9) are installed at the front end of the left side of the workbench (1); the unwinding machine (10) is located above the second winding assembly (9); the workbench (1) is connected to the deflection correcting machine (11), the second guide crimping assembly (17), the second peeling support assembly (15) and the second multi-dimensionally adjustable material taking assembly (16) behind the unwinding machine (10); and the driving end of the second multi-dimensionally adjustable material taking assembly (16) moves above the second peeling support assembly (15); The structure of the second multi-dimensionally adjustable material taking component (16) is the same as that of the first multi-dimensionally adjustable material taking component (3), and the two are arranged opposite to each other; The structure of the second guide crimping assembly (17) is the same as that of the first guide crimping assembly (5); the structure of the second winding assembly (9) is the same as that of the first winding assembly (7); The adjustable position calibration component (2) is located at the rear side of the rear second peeling support component (15).

5. The backlight module manufacturing device according to claim 4, characterized in that: The adjustable composite support assembly (14) comprises a fourth negative pressure suction plate (141), a second through hole (142), a second middle plate (143), a side movable plate (144), a third guide rail assembly (145), a fifth negative pressure suction plate (146), a second air extraction pipe (147) and an inclined pressure plate (148). The slide rails of the two sets of third guide rail assemblies (145) are fixedly installed at the right rear end of the workbench (1). The top of the slider of the third guide rail assembly (145) is fixedly connected to the side movable plate (144). The top of the side movable plate (144) is fixedly connected to the fourth negative pressure suction plate (141), the second middle plate (143) and the fifth negative pressure suction plate (146) in sequence from front to back. The second middle plate (143) is provided with There are multiple blocks, the bottoms of the fourth negative pressure suction plate (141) and the fifth negative pressure suction plate (146) are both connected and fixedly connected with a second exhaust pipe (147), the fourth negative pressure suction plate (141) is provided with second through holes (142) on the left and right, the adjustable position calibration component (2) below the fourth negative pressure suction plate (141) is fixedly connected with the side movable plate (144), the detection end of the adjustable position calibration component (2) below the fourth negative pressure suction plate (141) is located directly below the second through hole (142), the top of the rearmost side movable plate (144) is fixedly connected with an inclined pressure plate (148) for stabilizing the material, the bottom of one group of blocks is connected with the drive of the linear module, and the linear module is fixedly installed on the top of the workbench (1); The second air extraction pipe (147) is connected to the external air pressure control structure.

6. The backlight module manufacturing device according to claim 5, characterized in that: The fixed composite support component (13) comprises a second negative pressure suction plate (131), a side support plate (132), a third negative pressure suction plate (133), a first through hole (134), and a first middle plate (135); the front end of the right side of the workbench (1) is symmetrically fixedly connected with the side support plate (132); the top of the side support plate (132) is fixedly connected with the second negative pressure suction plate (131), the first middle plate (135), and the third negative pressure suction plate (133) in sequence from front to back; the first middle plate (135) is provided with a plurality of pieces; the first through hole (134) is symmetrically opened with the first through hole (134); and the detection end of the adjustable position calibration component (2) is located directly below the first through hole (134).

7. The backlight module manufacturing device according to claim 6, characterized in that: The pressing assembly (12) comprises a second guide rail assembly (121), a top plate (122), a second slide bar (123), a second cylinder (124) and a second pressing plate (125); the slide rails of the two sets of second guide rail assemblies (121) are fixedly installed on the top of the workbench (1); the slide bar of the second guide rail assembly (121) is fixedly connected to the top plate (122); the top of the top plate (122) is fixedly connected to the second cylinder (124); the bottom of the second cylinder (124) is fixedly connected to the second pressing plate (125); the top of the second pressing plate (125) is fixedly connected to the second slide bar (123); and the second slide bar (123) is limitedly slidably connected to the top plate (122).

8. The backlight module manufacturing device according to claim 7, characterized in that: The second pressing plate (125) is located above the first middle plate (135).

9. The backlight module manufacturing device according to claim 7, characterized in that: The adjustable position calibration component (2) comprises a driving component, a detection component and a first slide rail (29); the first slide rail (29) is symmetrically connected to the driving component, and the driving component is connected to the detection component.

Citation Information

Patent Citations

  • Backlight module assembly jig

    CN207983212U