Cooling liquid filling device for energy storage battery cabin
By designing a cooling liquid filling device for energy storage battery compartment including an injection pump, a filter, an electric proportional regulating valve and a flow sensor, the problem of difficult to finely adjust the flow rate and flow rate during the injection process is solved, and automatic filling is achieved, improving the accuracy and safety of injection.
Patent Information
- Application Number
- CN202421509555.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-28
AI Technical Summary
It is difficult to finely adjust the flow rate and flow rate of the coolant during the injection of liquid in the energy storage battery compartment, resulting in inaccurate injection of liquid, affecting battery performance and safety. At the same time, the tools and equipment are frequently dispersed and moved, posing leakage and safety hazards.
A cooling liquid filling device for energy storage battery compartment is designed, including a cabin, a liquid injection pump, a filter, an electric proportional regulating valve, a flow sensor and a microcontroller. The flow sensor accurately adjusts the flow rate and flow rate of the coolant through the electric proportional regulating valve. The flow sensor monitors the liquid injection volume and speed in real time. The microcontroller controls the entire liquid injection process to achieve automatic filling.
The refined control of the liquid injection process is achieved to ensure the accuracy and consistency of the liquid injection, avoid damage to battery performance or safety issues, reduce manual intervention, improve work efficiency, and reduce leakage and safety hazards.
Smart Images

Figure CN222995774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy storage battery compartments, and more specifically, the utility model relates to a coolant filling device for an energy storage battery compartment. Background Art
[0002] In recent years, the installed capacity of energy storage battery compartments has shown an explosive growth. At the same time, problems in the liquid filling of energy storage battery compartments have gradually emerged. The existing environmental conditions of energy storage power stations are generally remote in geographical location and poor in environmental conditions; the area of energy storage power stations is large, the energy storage battery compartments are widely distributed and relatively scattered; the number of energy storage battery compartments in the station is large, and the liquid filling volume is large; in addition, the energy storage battery compartments are tall and have concrete foundations, which also increases the difficulty of liquid filling.
[0003] At present, the method of filling the energy storage battery compartment with liquid is generally manual filling. It is difficult to finely adjust the flow rate and velocity of the coolant, and there may be situations of overfilling or underfilling, which will affect the performance and safety of the battery. At the same time, a variety of tools and equipment are required during the liquid filling process, such as a liquid filling pump, a power supply, a control switch, a liquid filling pipe, a liquid filling connector, an electrical socket, etc. Since the liquid filling tools and equipment are relatively scattered and restricted by the environment, location, and the length of the pipeline, when filling different energy storage battery compartments each time, multiple devices need to be moved, which takes a long time. Frequent movement will not only cause a risk of leakage of the pump and the liquid pipe, but also pose a certain safety hazard due to the easy entanglement or stretching and tension of the wires of multiple devices. Summary of the Utility Model
[0004] In order to overcome the problems and defects in the prior art, the utility model provides a coolant filling device for an energy storage battery compartment to solve the problems raised in the above background art.
[0005] To achieve the above object, the utility model provides the following technical solution: A coolant filling device for an energy storage battery compartment, including a vehicle compartment, and a liquid filling mechanism is arranged on the top of the vehicle compartment;
[0006] The liquid filling mechanism includes a liquid filling pump, the liquid filling pump is fixedly installed on the top of the vehicle compartment, a liquid inlet pipe is fixedly connected to one side of the liquid filling pump, one end of the liquid inlet pipe communicates with a liquid inlet connector, a filter is fixedly installed on the top of the vehicle compartment near one side of the liquid filling pump, an electric proportional regulating valve is installed on one side of the filter, a flow sensor is installed on one side of the electric proportional regulating valve, first liquid filling pipes are communicated between the liquid filling pump, the filter, the electric proportional regulating valve and the flow sensor, the end of the first liquid filling pipe communicates with a liquid filling riser pipe, the end of the liquid filling riser pipe is connected with an extension pipe, the end of the extension pipe communicates with a connecting pipe, a second liquid filling pipe is communicated with one side of the connecting pipe, a liquid filling connector is fixedly installed at the end of the second liquid filling pipe, and a single-chip microcomputer is fixedly installed on the top of the vehicle compartment.
[0007] Preferably, the liquid inlet connector, the electro-hydraulic proportional regulating valve, and the flow sensor are all fixedly installed on the top of the vehicle cabin, and a safety valve is installed at the end of the first liquid injection pipe.
[0008] Preferably, the cross-sectional shape of the second liquid injection pipe is set to be L-shaped, and the end of the second liquid injection pipe penetrates through the connecting pipe and extends into the interior of the connecting pipe.
[0009] Preferably, the liquid injection pump, the electro-hydraulic proportional regulating valve, the flow sensor, and the safety valve are all electrically connected to the single-chip microcomputer.
[0010] Preferably, a push rod is fixedly connected to the top of the vehicle cabin, and a push plate is fixedly connected to the top end of the push rod.
[0011] Preferably, threaded holes are provided at the ends of the liquid injection riser pipe and the extension pipe, threaded pipes are communicated with the bottoms of the connecting pipe and the extension pipe, and the threaded pipes are threadedly connected to the threaded holes.
[0012] Preferably, universal wheels are installed at the bottom of the vehicle cabin, and the number of the universal wheels is set to be multiple.
[0013] The technical effects and advantages of the present utility model:
[0014] 1. By setting the liquid injection mechanism, the flow rate and flow velocity of the coolant are precisely adjusted through the electro-hydraulic proportional regulating valve, realizing the refined control of the liquid injection process. The flow sensor can measure the liquid injection volume and liquid injection speed in real time, providing accurate data support for automatic liquid injection control, ensuring the accuracy and consistency of each liquid injection, avoiding the battery performance damage or safety problems that may be caused by inaccurate liquid injection volume. The entire liquid injection process realizes automatic filling from the liquid inlet to the final connection with the liquid injection interface of the energy storage battery cabin, reducing manual intervention, improving work efficiency, and at the same time avoiding the leakage risk of the pump and liquid pipe caused by frequent movement, and also solving the problem that the wires of multiple devices are prone to entanglement or being in a stretched and tight state, causing certain safety hazards when using multiple devices for liquid injection;
[0015] 2. The filter can effectively remove impurities in the coolant, ensuring that no impurities enter the battery cabin, thereby protecting the normal operation of the battery and extending the service life of the battery. When the pressure is too high, the safety valve can automatically relieve pressure, ensuring the safe operation of the system and preventing safety accidents such as pipeline rupture and leakage caused by too high pressure. The height of the liquid injection connector can be conveniently adjusted by splicing or disassembling multiple extension pipes, so as to facilitate the adjustment of the liquid injection height, and the applicability is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0017] Figure 2This is a schematic side view structure of the present utility model.
[0018] Figure 3 This is a schematic split structure of the extension tube of the present utility model.
[0019] Figure 4 This is a schematic front view structure of the present utility model.
[0020] Figure 5 This is a schematic top view structure of the present utility model.
[0021] The reference numerals are: 1, vehicle cabin; 2, liquid injection pump; 3, liquid inlet pipe; 4, liquid inlet connector; 5, filter; 6, electric proportional regulating valve; 7, flow sensor; 8, first liquid injection pipe; 9, liquid injection riser; 10, extension tube; 11, connecting pipe; 12, second liquid injection pipe; 13, liquid injection connector; 14, single-chip microcomputer; 15, safety valve; 16, push rod; 17, push plate; 18, threaded tube; 19, threaded hole; 20, universal wheel. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] As shown in the Figures 1-5 accompanying drawings, a coolant filling device for an energy storage battery cabin includes a vehicle cabin 1, and a liquid injection mechanism is arranged on the top of the vehicle cabin 1;
[0024] The liquid injection mechanism includes a liquid injection pump 2, the liquid injection pump 2 is fixedly installed on the top of the vehicle cabin 1, a liquid inlet pipe 3 is fixedly connected to one side of the liquid injection pump 2, one end of the liquid inlet pipe 3 communicates with a liquid inlet connector 4, a filter 5 is fixedly installed on the top of the vehicle cabin 1 near one side of the liquid injection pump 2, an electric proportional regulating valve 6 is installed on one side of the filter 5, a flow sensor 7 is installed on one side of the electric proportional regulating valve 6, the liquid injection pump 2, the filter 5, the electric proportional regulating valve 6 and the flow sensor 7 are all communicated with a first liquid injection pipe 8, the end of the first liquid injection pipe 8 communicates with a liquid injection riser 9, the end of the liquid injection riser 9 is connected to an extension tube 10, the end of the extension tube 10 communicates with a connecting pipe 11, one side of the connecting pipe 11 communicates with a second liquid injection pipe 12, a liquid injection connector 13 is fixedly installed at the end of the second liquid injection pipe 12, and a single-chip microcomputer 14 is fixedly installed on the top of the vehicle cabin 1.
[0025] As shown in the Figure 1 and 2, as shown in Figures 4 and 5, the liquid inlet connector 4, the electro-hydraulic proportional regulating valve 6, and the flow sensor 7 are all fixedly installed on the top of the vehicle cabin 1. A safety valve 15 is installed at the end of the first liquid injection pipe 8, which facilitates automatic pressure relief through the safety valve 15 to prevent danger caused by excessive pressure.
[0026] As shown in the appendix Figures 1-4 , the cross-sectional shape of the second liquid injection pipe 12 is set to an L shape. The end of the second liquid injection pipe 12 penetrates through the connecting pipe 11 and extends into the connecting pipe 11, which facilitates the coolant inside the connecting pipe 11 to flow into the second liquid injection pipe 12.
[0027] As shown in the appendix Figure 1 , 2 , as shown in Figures 4 and 5, the liquid injection pump 2, the electro-hydraulic proportional regulating valve 6, the flow sensor 7, and the safety valve 15 are all electrically connected to the single-chip microcomputer 14, which facilitates controlling the opening and closing of the electro-hydraulic proportional regulating valve 6 and the safety valve 15 through the single-chip microcomputer 14.
[0028] As shown in the appendix Figure 3 , the ends of the liquid injection riser pipe 9 and the extension pipe 10 are both provided with threaded holes 19. Threaded pipes 18 are communicated at the bottoms of the connecting pipe 11 and the extension pipe 10. The threaded pipes 18 are threadedly connected to the threaded holes 19, which facilitates splicing of multiple extension pipes 10, thereby facilitating adjustment of the height of the liquid injection connector 13.
[0029] As shown in the appendix Figure 1 , 2 , as shown in Figures 4 and 5, a push rod 16 is fixedly connected to the top of the vehicle cabin 1. A push plate 17 is fixedly connected to the top end of the push rod 16. A plurality of universal wheels 20 are installed at the bottom of the vehicle cabin 1, which facilitates the movement of the overall device.
[0030] Working principle of the utility model: During the use of a coolant filling device for an energy storage battery compartment provided by the utility model, the liquid injection pump 2 provides power for the filling of the coolant. The coolant enters the liquid inlet connector 4 from the liquid inlet pipe 3 through the liquid inlet pipe. Driven by the liquid inlet connector 4, the coolant flows towards the filter 5. The filter 5 filters the coolant to remove impurities therein, ensuring that no impurities enter the battery compartment. The filtered coolant then flows towards the electric proportional regulating valve 6. The electric proportional regulating valve 6, as an actuator for controlling the flow rate and velocity of the liquid injection pipeline, precisely controls the flow rate and velocity of the coolant by sending a signal from the single-chip microcomputer 14 to the electric proportional regulating valve 6. The flow sensor 7 is used to measure the filling volume and filling speed and participates in the automatic control of coolant filling. It successively passes through the first liquid injection pipe, the liquid injection riser pipe, the extension pipe, the connecting pipe, and the second liquid injection pipe, and finally flows out from the liquid injection connector 13 and docks with the liquid injection interface of the energy storage battery compartment to achieve automatic filling of the coolant. When the pressure of the liquid injection system exceeds the pipeline limit value, the safety valve is automatically depressurized by controlling the single-chip microcomputer 14 to ensure the safety of the system. When it is necessary to increase the filling speed, the opening of the electric proportional regulating valve is increased by controlling the single-chip microcomputer 14 to increase the flow rate. At the same time, the flow sensor 7 monitors the filling speed and volume in real time.
[0031] Finally: The above embodiments are only illustrative of the principles and effects of the utility model and are not intended to limit the utility model. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the utility model should still be covered by the claims of the utility model.
Claims
1. A device for filling coolant in an energy storage battery compartment, comprising a compartment (1), characterized in that: A liquid injection mechanism is provided on the top of the vehicle cabin (1); The liquid injection mechanism comprises a liquid injection pump (2), the liquid injection pump (2) is fixedly mounted on the top of the vehicle cabin (1), a liquid inlet pipe (3) is fixedly connected to one side of the liquid injection pump (2), one end of the liquid inlet pipe (3) is connected to a liquid inlet connector (4), a filter (5) is fixedly mounted on the top of the vehicle cabin (1) near the liquid injection pump (2), an electric proportional control valve (6) is mounted on one side of the filter (5), a flow sensor (7) is mounted on one side of the electric proportional control valve (6), the liquid injection pump (2) and the filter (5) are connected to the top of the vehicle cabin (1) and the filter (5) are connected to the top of the vehicle cabin (1). A first liquid injection pipe (8) is connected between the electric proportional control valve (6) and the flow sensor (7); the end of the first liquid injection pipe (8) is connected to a liquid injection riser (9); the end of the liquid injection riser (9) is connected to an extension pipe (10); the end of the extension pipe (10) is connected to a connecting pipe (11); one side of the connecting pipe (11) is connected to a second liquid injection pipe (12); the end of the second liquid injection pipe (12) is fixedly installed with a liquid injection connector (13); and a single-chip computer (14) is fixedly installed on the top of the vehicle cabin (1).
2. The energy storage battery compartment coolant filling device according to claim 1, characterized in that: The liquid inlet connector (4), the electric proportional regulating valve (6) and the flow sensor (7) are all fixedly mounted on the top of the vehicle cabin (1), and a safety valve (15) is mounted at the end of the first liquid injection pipe (8).
3. The energy storage battery compartment coolant filling device according to claim 1, characterized in that: The cross-sectional shape of the second liquid injection tube (12) is set to be L-shaped, and the end of the second liquid injection tube (12) passes through the connecting tube (11) and extends into the interior of the connecting tube (11).
4. The energy storage battery compartment coolant filling device according to claim 1, characterized in that: The injection pump (2), the electric proportional control valve (6), the flow sensor (7) and the safety valve (15) are all electrically connected to the single chip computer (14).
5. The energy storage battery compartment coolant filling device according to claim 1, characterized in that: The top of the vehicle cabin (1) is fixedly connected to a push rod (16), and the top end of the push rod (16) is fixedly connected to a push plate (17).
6. The energy storage battery compartment coolant filling device according to claim 1, characterized in that: The ends of the injection riser (9) and the extension tube (10) are both provided with threaded holes (19); the bottoms of the connecting tube (11) and the extension tube (10) are both connected with threaded tubes (18); and the threaded tubes (18) are threadedly connected to the threaded holes (19).
7. The energy storage battery compartment coolant filling device according to claim 1, characterized in that: Universal wheels (20) are installed at the bottom of the vehicle cabin (1), and the number of the universal wheels (20) is set to be multiple.