Dense bus duct structure

By adopting a combined structure of multi-layer heat conducting pipe fittings and filtering pipe fittings in the dense bus trough structure, the heat dissipation effect is improved, and the cable is quickly fixed through the combined structure of insulating interface and composite rubber spring, and the problem of inconvenient heat dissipation and cable fixation in the dense bus trough structure is solved.

CN222996198UActive Publication Date: 2025-06-17HUBEI LIYADA POWER TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422107807.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-17
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The dense bus trough structure has shortcomings in heat dissipation and cable fixation, and the thermal conductivity effect is poor and the cable fixation is inconvenient.

Method used

A dense busbar trough structure is designed, and the heat dissipation fins are uniformly welded on the shell and the second side cover plate, and the heat dissipation structure composed of the first copper alloy heat conducting pipe, the second copper alloy heat conducting pipe and the filter air guide pipe fitting is improved. At the same time, a combined structure of insulating interface, conductive contact block, compression plate and composite rubber spring is adopted to achieve rapid fixation of the cable.

Benefits of technology

It realizes efficient heat dissipation protection for electrical components, improves thermal conductivity and heat dissipation performance, and improves operational convenience by fast fixing cables.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222996198U_ABST
    Figure CN222996198U_ABST
Patent Text Reader

Abstract

The utility model discloses a dense bus duct structure, which comprises a shell and an assembly substrate, second side cover plates are clamped on two sides of the shell, reserved mounting cavities matched with the second side cover plates are arranged in the shell, and second copper alloy heat conduction pipes and first copper alloy heat conduction pipes are uniformly welded in the reserved mounting cavities. According to the utility model, by arranging the insulating branch interface and the like, the performance of the device is optimized, a user can pass a cable to be connected through the insulating branch interface in the conductor copper bar, and the conductor part of the cable is tightly attached to the conductive contact block; and under the telescopic limiting effect of a limiting telescopic rod and in cooperation with the elastic buffering effect of a composite rubber spring, a pressing plate can be made to pop out and press and tightly attach a cable of a conductive contact block, and then an insulating tape is attached to reinforce a connection part, so that the device achieves rapid fixation of the cable, and the operation convenience is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of dense bus ducts, and particularly relates to a dense bus duct structure. Background Technique

[0002] The dense bus duct has the characteristics of large current capacity, good quality and safety performance, etc. It is widely used in the power supply system. The dense bus duct structure is a commonly used type of power transmission and distribution structure. However, there are still some defects in the actual use of the dense bus duct structure.

[0003] The dense bus duct structure often only arranges heat dissipation fins on the outer wall of the shell to increase the heat conduction area and achieve the effect of improving the heat dissipation effect. This method has the defects of being far away from electrical components and having poor heat conduction and heat dissipation effects. Moreover, the conductor copper bar structure is simple, without a cable fixing structure, and it is not easy to realize the rapid assembly of the external connecting cable on the conductor copper bar, which leads to inconvenient operation of the device. Based on this, we propose a new type of dense bus duct structure. Content of the Utility Model

[0004] The purpose of the utility model is to provide a dense bus duct structure to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A dense bus duct structure, including a shell and an assembly substrate. Both sides of the shell are clamped with second side covers. A reserved installation cavity matching the second side covers is arranged inside the shell. Second copper alloy heat conduction tubes and first copper alloy heat conduction tubes are uniformly welded inside the reserved installation cavity. One end of the second copper alloy heat conduction tube is welded with a filter air guide component penetrating the shell. The assembly substrate is welded on one side of the first copper alloy heat conduction tube. First side covers are installed on both sides of both ends of the shell. Conductor copper bars are uniformly fixed on the shell between adjacent first side covers. Insulated branch interfaces are arranged on the conductor copper bars. A conductive contact block and a pressing plate are respectively installed at the top and bottom inside the insulated branch interface. Composite rubber springs are uniformly connected between the pressing plate and the insulated branch interface. Heat dissipation fins are uniformly welded on both the shell and the second side covers.

[0006] Preferably, 4 first side covers are provided, 2 second side covers are provided. Rubber insulation layers are vulcanized and connected to the outer side walls of the first side covers and the second side covers, so as to improve the anti-slip insulation effect of the first side covers and the second side covers.

[0007] Preferably, a first locking piece matching the shell is arranged on the first side cover. A screw is arranged between the first locking piece and the shell, so as to facilitate the disassembly, installation and maintenance between the first side cover and the shell.

[0008] Preferably, second locking pieces are evenly welded on both the second side cover plate and the housing, and screws are arranged between adjacent second locking pieces, facilitating disassembly, assembly, and maintenance between the second side cover plate and the housing.

[0009] Preferably, the interiors of the second copper alloy heat conduction tube and the first copper alloy heat conduction tube are connected to each other.

[0010] Preferably, filter cloth layers are evenly arranged inside the filter air duct member, enabling the filter air duct member to achieve good filter and dust protection.

[0011] Preferably, fixing screw holes are evenly arranged on the assembly substrate, facilitating the flexible assembly of electrical components on the assembly substrate provided with fixing screw holes through screws.

[0012] Preferably, limiting telescopic rods are evenly connected between the pressing plate and the insulation branch interface, enhancing the stability effect when the pressing plate moves.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] (1). By installing the first copper alloy heat conduction tube, etc., the structure of the dense busbar optimizes its own structure. On the one hand, by evenly welding heat dissipation fins on both the housing and the second side cover plate, the heat conduction and dissipation performance of the outer walls of the housing and the second side cover plate is improved. On the other hand, users can assemble electrical components on the assembly substrate through screws. During actual use, the heat generated during the operation of the electrical components will be conducted to the first copper alloy heat conduction tube evenly welded on the assembly substrate, and then through the heat conduction and dissipation structure composed of the first copper alloy heat conduction tube, the second copper alloy heat conduction tube, and the filter air duct member connected to the external environment air, good heat conduction and dissipation protection can be achieved. Compared with the structure of simply arranging heat dissipation fins on the housing, it realizes the high-efficiency heat dissipation function for the electrical component structure, and the filter air duct member can also provide dust filtration protection for the heat conduction and dissipation structure;

[0015] (2). By providing an insulation branch interface, etc., the structure of the dense busbar optimizes its own performance. Users can pass the cables to be connected through the insulation branch interface inside the conductor copper bar, and make the conductor part of the cable closely adhere to the conductive contact block. With the telescopic limiting effect of the limiting telescopic rod and the elastic buffering effect of the composite rubber spring, the pressing plate can be ejected to press the cable closely adhering to the conductive contact block, and then insulating tape is pasted to reinforce the connection part, which enables the device to achieve rapid cable fixation and improves the operation convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0017] Figure 2 This is a front view partial sectional structure schematic diagram of the utility model;

[0018] Figure 3 This is a side view structure schematic diagram of the utility model;

[0019] Figure 4 This is the utility model Figure 1 The enlarged structure schematic diagram at position A;

[0020] Figure 5 This is a rear view partial sectional structure schematic diagram of the conductor copper bar of the utility model.

[0021] In the figure: 1, housing; 2, first side cover plate; 3, second side cover plate; 4, limit telescopic rod; 5, reserved installation cavity; 6, first copper alloy heat conduction tube; 7, second copper alloy heat conduction tube; 8, filter air duct component; 9, assembly substrate; 10, fixing screw hole; 11, first locking piece; 12, conductor copper bar; 13, heat dissipation fin; 14, second locking piece; 15, insulating branch interface; 16, conductive contact block; 17, pressing plate; 18, composite rubber spring. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-5 , an embodiment provided by the present utility model: a structure of a dense busbar, including a housing 1 and an assembly substrate 9. Second side cover plates 3 are clamped on both sides of the housing 1, and a reserved installation cavity 5 matching the second side cover plates 3 is arranged inside the housing 1;

[0024] Second copper alloy heat conduction tubes 7 and first copper alloy heat conduction tubes 6 are uniformly welded inside the reserved installation cavity 5, and one end of the second copper alloy heat conduction tube 7 is welded with a filter air duct component 8 penetrating through the housing 1;

[0025] The assembly substrate 9 is welded to one side of the first copper alloy heat conduction tube 6;

[0026] In use, the user can assemble the electrical components on the assembly substrate 9 through screws. In actual use, the heat generated during the operation of the electrical components will be conducted to the first copper alloy heat conduction tube 6 evenly welded on the assembly substrate 9, and then through the heat conduction and heat dissipation structure composed of the first copper alloy heat conduction tube 6, the second copper alloy heat conduction tube 7 and the filter air duct member 8 connected to the external ambient air, good heat conduction and heat dissipation protection can be achieved. Compared with the structure of simply arranging heat dissipation fins 13 on the housing 1, an efficient heat dissipation function for the electrical component structure is realized, and the filter air duct member 8 can also provide dust-proof filtering protection for the heat conduction and heat dissipation structure;

[0027] On both sides of the two ends of the housing 1, first side covers 2 are installed. Conductor copper bars 12 are evenly fixed on the housing 1 between adjacent first side covers 2. Insulated branch connectors 15 are provided on the conductor copper bars 12. Conductive contact blocks 16 and pressing plates 17 are respectively installed at the top and bottom inside the insulated branch connectors 15. Composite rubber springs 18 are evenly connected between the pressing plates 17 and the insulated branch connectors 15;

[0028] There are 4 first side covers 2 and 2 second side covers 3. Rubber insulation layers are vulcanized and connected to the outer side walls of the first side covers 2 and the second side covers 3, which improves the anti-slip and insulation effects of the first side covers 2 and the second side covers 3;

[0029] A first locking piece 11 matching the housing 1 is provided on the first side cover 2. Screws are provided between the first locking piece 11 and the housing 1, which facilitates the disassembly, assembly and maintenance between the first side cover 2 and the housing 1;

[0030] Second locking pieces 14 are evenly welded on both the second side cover 3 and the housing 1. Screws are provided between adjacent second locking pieces 14, which facilitates the disassembly, assembly and maintenance between the second side cover 3 and the housing 1;

[0031] The inside of the second copper alloy heat conduction tube 7 is connected to the inside of the first copper alloy heat conduction tube 6;

[0032] Filter cloth layers are evenly arranged inside the filter air duct member 8, so that the filter air duct member 8 realizes good filter and dust-proof protection;

[0033] Fixing screw holes 10 are evenly provided on the assembly substrate 9, which facilitates the flexible assembly of the electrical components on the assembly substrate 9 provided with the fixing screw holes 10 through screws;

[0034] Limit telescopic rods 4 are evenly connected between the pressing plates 17 and the insulated branch connectors 15, which improves the stability effect of the pressing plates 17 during movement;

[0035] Heat dissipation fins 13 are evenly welded on both the housing 1 and the second side cover 3.

[0036] When the embodiment of the present application is in use: The user can assemble electrical components on the assembly substrate 9 through screws. And the user can pass the cable to be connected through the insulation branch interface 15 inside the conductor copper bar 12, and make the conductor part of the cable closely adhere to the conductive contact block 16. And under the telescopic limit action of the limit telescopic rod 4 and in cooperation with the elastic buffering action of the composite rubber spring 18, the pressing plate 17 can be ejected to press the cable closely adhering to the conductive contact block 16. Subsequently, insulating tape is pasted to reinforce the connection part. This enables the device to achieve rapid fixation of the cable and improves the convenience of operation. In actual use, the heat generated during the operation of the electrical components will be conducted to the first copper alloy heat conduction tube 6 evenly welded on the assembly substrate 9, and then through the heat conduction and heat dissipation structure composed of the first copper alloy heat conduction tube 6, the second copper alloy heat conduction tube 7 and the filter air duct member 8 connected to the external environment air, better heat conduction and heat dissipation protection can be achieved. Compared with the structure of simply arranging heat dissipation fins 13 on the housing 1, the high-efficiency heat dissipation function for the electrical component structure is realized. And the filter air duct member 8 can also provide dust filtering protection for the heat conduction and heat dissipation structure. At the same time, by evenly welding heat dissipation fins 13 on both the housing 1 and the second side cover 3, the heat conduction and heat dissipation performance of the outer walls of the housing 1 and the second side cover 3 is improved, further optimizing the heat conduction and heat dissipation protection performance. Moreover, by clamping the second side cover 3 on both sides of the housing 1 and installing the first side cover 2 on both sides at both ends of the housing 1, the housing 1 is convenient for disassembly and maintenance.

Claims

1. A dense bus duct structure, characterized in that: The invention comprises a shell (1) and an assembly substrate (9), wherein the shell (1) is clamped with a second side cover plate (3) on both sides, the shell (1) is provided with a reserved installation cavity (5) matching the second side cover plate (3), the reserved installation cavity (5) is uniformly welded with a second copper alloy heat conducting pipe (7) and a first copper alloy heat conducting pipe (6), one end of the second copper alloy heat conducting pipe (7) is welded with a filter air conducting pipe (8) penetrating the shell (1), the assembly substrate (9) is welded to one side of the first copper alloy heat conducting pipe (6), and the shell (1) is provided with a second copper alloy heat conducting pipe (7). First side cover plates (2) are installed on both sides of both ends, and a conductor copper bar (12) is evenly fixed on the shell (1) between adjacent first side cover plates (2), and an insulating tapping interface (15) is provided on the conductor copper bar (12), and a conductive contact block (16) and a clamping plate (17) are respectively installed at the top and bottom ends inside the insulating tapping interface (15), and a composite rubber spring (18) is evenly connected between the clamping plate (17) and the insulating tapping interface (15), and heat dissipation fins (13) are evenly welded on the shell (1) and the second side cover plate (3).

2. A dense bus duct structure according to claim 1, characterized in that: Four first side cover plates (2) are provided, and two second side cover plates (3) are provided. The outer side walls of the first side cover plates (2) and the second side cover plates (3) are both vulcanized and connected with a rubber insulating layer.

3. The dense bus duct structure according to claim 1, characterized in that: The first side cover plate (2) is provided with a first locking piece (11) matching the housing (1), and a screw is provided between the first locking piece (11) and the housing (1).

4. The dense bus duct structure according to claim 1, characterized in that: Second locking plates (14) are uniformly welded on the second side cover plate (3) and the housing (1), and screws are provided between adjacent second locking plates (14).

5. The dense bus duct structure according to claim 1, characterized in that: The interiors of the second copper alloy heat conducting pipe (7) and the first copper alloy heat conducting pipe (6) are connected.

6. The dense bus duct structure according to claim 1, characterized in that: The interior of the filtering air guide pipe (8) is evenly provided with filter cloth layers.

7. The dense bus duct structure according to claim 1, characterized in that: The assembly substrate (9) is evenly provided with fixing screw holes (10).

8. The dense bus duct structure according to claim 1, characterized in that: A limited telescopic rod (4) is evenly connected between the pressing plate (17) and the insulating tapping interface (15).