Mounting mechanism for magnetostrictive displacement sensor
By designing a magnetostrictive displacement sensor installation mechanism including fixing and adjusting mechanisms, the problem of difficulty in adjusting and repairing of traditional installation mechanisms is solved, and the convenient installation of the sensor and the extension of the service life are achieved.
Patent Information
- Application Number
- CN202421988932.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The installation mechanism of the traditional magnetostrictive displacement sensor cannot be adjusted, resulting in a condom shape of the sensor and difficulty in repairing and replacing it.
An installation mechanism including a mounting shell, a fixing mechanism and an adjustment mechanism is designed. The fixing mechanism fixes the sensor in the mounting shell through a clamping plate and a limiting rod. The adjustment mechanism uses a worm gear and a laser pointer to adjust it to ensure that the sensor is parallel to the travel direction of the measured object.
It realizes convenient installation, disassembly and maintenance of the sensor, avoiding the problems of stool and maintenance difficulties. At the same time, the correct position of the sensor and the extension of the service life are ensured through laser pointers and adjustment mechanisms.
Smart Images

Figure CN222996843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of displacement sensor installation, in particular to a magnetostrictive displacement sensor installation mechanism. Background Technique
[0002] The magnetostrictive displacement sensor accurately measures the actual displacement value of the detected product by precisely detecting the absolute position of the moving magnetic ring through the internal non-contact measurement and control technology; the high precision and high reliability of this sensor have been widely applied in thousands of actual cases. Since there is no direct contact between the moving magnetic ring and the sensitive element for determining the position, the sensor can be applied in extremely harsh industrial environments and is not easily affected by oil stains, solutions, dust or other contaminants. In addition, the sensor adopts high-tech materials and advanced electronic processing technology, so it can be applied in environments with high temperature, high pressure and high vibration. The output signal of the sensor is the absolute displacement value. Even if the power supply is interrupted and reconnected, the data will not be lost, and there is no need to re-zero. Since the sensitive element is non-contact, even if the detection is repeated continuously, it will not cause any wear to the sensor, which can greatly improve the detection reliability and service life.
[0003] The traditional installation mechanism directly fixes and installs the magnetostrictive displacement sensor with other devices and cannot be adjusted. When the magnetostrictive displacement sensor is not in the same direction as the moving direction of the measured object, it will cause deformation of the magnetostrictive displacement sensor. At the same time, after the magnetostrictive displacement sensor is fixedly installed, maintenance and replacement are very troublesome. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a magnetostrictive displacement sensor installation mechanism, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a magnetostrictive displacement sensor installation mechanism, including an installation shell, a sensor body is installed in the middle of the installation shell through a fixing mechanism, an adjusting mechanism is arranged below the installation shell, and a fixing plate is arranged below the adjusting mechanism;
[0006] The fixing mechanism includes a clamping plate, a limiting sleeve, an inner knob I and a limiting rod. One side of the limiting sleeve is fixedly connected to the middle of the left and right sides of the installation shell. The outer circumference of the limiting rod penetrates through the left and right sides of the installation shell and is slidably connected to the middle of the limiting sleeve. One side of the limiting rod is threadedly connected to the side of the limiting sleeve away from the installation shell. The middle of the inner knob I is threadedly connected to the outside of the limiting rod. The middle of the clamping plate is fixedly connected to the end of the limiting rod away from the inner knob I.
[0007] Preferably, a plurality of installation holes are arranged at the front and rear ends of the fixing plate.
[0008] Preferably, a limiting block is provided at one end of the limiting rod away from the clamping plate.
[0009] Preferably, a protective pad is provided at one end of the clamping plate away from the limiting rod.
[0010] Preferably, the adjusting mechanism includes a lower connecting seat, a worm gear, a worm, a second knob, an upper connecting seat and a housing. The upper end of the upper connecting seat is fixedly connected to the middle of the lower side of the mounting shell. The upper part of the lower connecting seat is rotatably connected to the outer side of the lower part of the upper connecting seat. The lower end of the lower connecting seat is fixedly connected to the middle of the upper side of the fixing plate. The middle of the worm gear is fixedly connected to the lower side of the upper connecting seat. The housing is sleeved on the outer periphery of the worm gear and connected to the lower connecting seat. The worm is rotatably connected to the lower part of the housing. The outer periphery of the worm gear meshes with the outer periphery of the worm. One end of the worm penetrates through the housing and is fixedly connected with a second knob.
[0011] Preferably, a plurality of laser pens are equidistantly arranged on the right side of the mounting shell, and the number of laser pens is at least three.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. First, place the sensor body inside the mounting shell and make the edge of the sensor body fit with the bottom edge of the mounting shell, so that the sensor body is parallel to the mounting shell. Then rotate the inner first knob. Since the limiting sleeve restricts the rotation of the limiting rod, the left-right rotating inner first knob can drive the limiting rod to move left and right, so that the clamping plate clamps on the left and right sides of the sensor body, thereby fixing the sensor body inside the mounting shell. It is convenient to disassemble and install the sensor body, and convenient for its maintenance and replacement.
[0014] 2. After the device is installed, start the laser pen to emit laser. Then measure the distance between the laser and the measured object with a ruler at each certain distance, so as to judge whether the sensor body is horizontal with the traveling direction of the measured object, thereby protecting the sensor body from being bent by force during use. When the sensor body is not horizontal with the traveling direction of the measured object, rotate the second knob, so that the worm drives the worm gear to rotate, so that the upper connecting seat drives the mounting shell to rotate, thereby adjusting the sensor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of an installation mechanism of a magnetostrictive displacement sensor of the utility model;
[0016] Figure 2 is a structural schematic diagram of a fixing mechanism of an installation mechanism of a magnetostrictive displacement sensor of the utility model;
[0017] Figure 3Schematic diagram of the laser pen installation structure of a magnetostrictive displacement sensor installation mechanism of the present utility model;
[0018] Figure 4 Schematic diagram of the adjustment mechanism structure of a magnetostrictive displacement sensor installation mechanism of the present utility model.
[0019] In the figure: 1, installation shell; 2, fixing mechanism; 201, clamping plate; 202, limiting sleeve; 203, inner knob 1; 204, limiting rod; 205, limiting block; 206, protection pad; 3, sensor body; 4, adjustment mechanism; 401, laser pen; 402, lower connecting seat; 403, worm gear; 404, worm; 405, knob 2; 406, upper connecting seat; 5, fixing plate. Specific embodiments
[0020] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] As Figures 1-4 shown, a magnetostrictive displacement sensor installation mechanism includes an installation shell 1. The sensor body 3 is installed in the middle of the installation shell 1 through a fixing mechanism 2. An adjustment mechanism 4 is arranged below the installation shell 1, and a fixing plate 5 is arranged below the adjustment mechanism 4.
[0022] In this embodiment, the fixing mechanism 2 includes a clamping plate 201, a limiting sleeve 202, an inner knob 1 203 and a limiting rod 204. One side of the limiting sleeve 202 is fixedly connected to the middle of the left and right sides of the installation shell 1. The outer circumference of the limiting rod 204 penetrates through the left and right sides of the installation shell 1 and is slidably connected to the middle of the limiting sleeve 202. One side of the limiting rod 204 is threadedly connected to the side of the limiting sleeve 202 away from the installation shell 1. The middle of the inner knob 1 203 is threadedly connected to the outside of the limiting rod 204. The middle of the clamping plate 201 is fixedly connected to the end of the limiting rod 204 away from the inner knob 1 203. A plurality of installation holes are arranged at the front and rear ends of the fixing plate 5. A limiting block 205 is arranged at the end of the limiting rod 204 away from the clamping plate 201. A protection pad 206 is arranged at the end of the clamping plate 201 away from the limiting rod 204.
[0023] Specifically, first, place the sensor body 3 inside the installation shell 1, and make the edge of the sensor body 3 fit with the bottom edge of the installation shell 1, so that the sensor body 3 is parallel to the installation shell 1. Then rotate the inner knob 1 203. Since the limiting sleeve 202 restricts the rotation of the limiting rod 204, the left and right rotating inner knob 1 203 can drive the limiting rod 204 to move left and right, so that the clamping plate 201 clamps on the left and right sides of the sensor body 3, thereby fixing the sensor body 3 inside the installation shell 1. It is convenient to disassemble and install the sensor body 3 and convenient for its maintenance and replacement.
[0024] In this embodiment, the adjusting mechanism 4 includes a lower connecting seat 402, a worm gear 403, a worm 404, a second knob 405, an upper connecting seat 406 and a housing. The upper end of the upper connecting seat 406 is fixedly connected to the middle of the lower side of the mounting shell 1. The upper part of the lower connecting seat 402 is rotatably connected to the outer side of the lower part of the upper connecting seat 406. The lower end of the lower connecting seat 402 is fixedly connected to the middle of the upper side of the fixing plate 5. The middle of the worm gear 403 is fixedly connected to the lower side of the upper connecting seat 406. The housing is sleeved on the outer periphery of the worm gear 403 and connected to the lower connecting seat 402. The worm 404 is rotatably connected to the lower part of the housing. The outer periphery of the worm gear 403 is meshed with the outer periphery of the worm 404. One end of the worm 404 penetrates through the housing and is fixedly connected with a second knob 405. A plurality of laser pointers 401 are arranged at equal intervals on the right side of the mounting shell 1, and the number of laser pointers 401 is at least three.
[0025] Specifically, after the device is installed, start the laser pointer 401 to emit laser light. Then, measure the distance between the laser and the object to be measured with a ruler at each certain distance, so as to judge whether the sensor body 3 is horizontal with the traveling direction of the object to be measured, thereby protecting the sensor body 3 from being bent by force during use. When the sensor body 3 is not horizontal with the traveling direction of the object to be measured, rotate the second knob 405, so that the worm 404 drives the worm gear 403 to rotate, thereby enabling the upper connecting seat 406 to drive the mounting shell 1 to rotate, so as to adjust the sensor body 3.
[0026] Working principle:
[0027] First, place the sensor body 3 inside the mounting shell 1 and make the edge of the sensor body 3 fit with the bottom edge of the mounting shell 1, so that the sensor body 3 is parallel to the mounting shell 1. Then rotate the inner first knob 203. Since the limit sleeve 202 restricts the rotation of the limit rod 204, the left-right rotation of the inner first knob 203 can drive the limit rod 204 to move left and right, so that the clamping plate 201 clamps on both sides of the sensor body 3, thereby fixing the sensor body 3 inside the mounting shell 1. It is convenient to disassemble and install the sensor body 3 and convenient for its maintenance and replacement. After the device is installed, start the laser pointer 401 to emit laser light. Then, measure the distance between the laser and the object to be measured with a ruler at each certain distance, so as to judge whether the sensor body 3 is horizontal with the traveling direction of the object to be measured, thereby protecting the sensor body 3 from being bent by force during use. When the sensor body 3 is not horizontal with the traveling direction of the object to be measured, rotate the second knob 405, so that the worm 404 drives the worm gear 403 to rotate, thereby enabling the upper connecting seat 406 to drive the mounting shell 1 to rotate, so as to adjust the sensor body 3.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed for the present utility model is defined by the appended claims and their equivalents.
Claims
1. A magnetostrictive displacement sensor mounting mechanism, comprising a mounting shell (1), characterized in that: A sensor body (3) is mounted on the middle of the mounting shell (1) via a fixing mechanism (2); an adjustment mechanism (4) is disposed on the lower part of the mounting shell (1); and a fixing plate (5) is disposed on the lower part of the adjustment mechanism (4); The fixing mechanism (2) comprises a clamping plate (201), a limiting sleeve (202), an inner knob (203) and a limiting rod (204); one side of the limiting sleeve (202) is fixedly connected to the middle of the left and right sides of the mounting shell (1); the outer periphery of the limiting rod (204) penetrates the left and right sides of the mounting shell (1) and is slidably connected to the middle of the limiting sleeve (202); one side of the limiting rod (204) is threadedly connected to a side of the limiting sleeve (202) away from the mounting shell (1); the middle part of the inner knob (203) is threadedly connected to the outside of the limiting rod (204); and the middle part of the clamping plate (201) is fixedly connected to an end of the limiting rod (204) away from the inner knob (203).
2. The magnetostrictive displacement sensor installation mechanism according to claim 1, characterized in that: The fixing plate (5) is provided with a plurality of mounting holes at the front and rear ends.
3. The magnetostrictive displacement sensor installation mechanism according to claim 1, characterized in that: A limiting block (205) is provided at one end of the limiting rod (204) away from the clamping plate (201).
4. The magnetostrictive displacement sensor installation mechanism according to claim 1, characterized in that: A protection pad (206) is provided at one end of the clamping plate (201) away from the limiting rod (204).
5. The magnetostrictive displacement sensor installation mechanism according to claim 1, characterized in that: The adjusting mechanism (4) comprises a lower connecting seat (402), a worm wheel (403), a worm (404), a second knob (405), an upper connecting seat (406) and an outer shell. The upper end of the upper connecting seat (406) is fixedly connected to the middle part of the lower side of the mounting shell (1). The upper part of the lower connecting seat (402) is rotatably connected to the outer side of the lower part of the upper connecting seat (406). The lower end of the lower connecting seat (402) is fixedly connected to the middle part of the upper side of the fixing plate (5). The middle part of the worm wheel (403) is fixedly connected to the lower side of the upper connecting seat (406). The outer shell is sleeved on the outer periphery of the worm wheel (403) and connected to the lower connecting seat (402). The worm (404) is rotatably connected to the lower part of the outer shell. The outer periphery of the worm wheel (403) and the outer periphery of the worm (404) are meshed with each other. One end of the worm (404) passes through the outer shell and is fixedly connected to the second knob (405).
6. The magnetostrictive displacement sensor installation mechanism according to claim 5, characterized in that: A plurality of laser pens (401) are arranged at equal intervals on the right side of the installation shell (1), and the number of the laser pens (401) is at least three.