Driving and control all-in-one machine convenient to overhaul and maintain

By configuring multiple independently controlled drive boards in the housing of the drive-controlling integrated machine, the problem of multiple servo motor access terminals sharing the same control board in the prior art is solved, and the independent control of the servo motor is realized, and the anti-interference ability and maintenance convenience of the system are improved.

CN222996882UActive Publication Date: 2025-06-17ZHONGSHAN ZHONGWEIXIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202421933607.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-17
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the existing drive-control integrated machine, multiple servo motor access terminals are arranged on the same control board, which causes the failure of all servo motor access terminals when a certain servo motor access terminals fail, resulting in the failure of the multi-axis robot movement.

Method used

By configuring a plurality of drive plates independently controlled by the main control board in the housing, each drive plate has an external terminal extending at least partially from the housing for connection with the servo motor. This design makes multiple servo motor access terminals independently controlled and do not affect each other.

Benefits of technology

It realizes that when a certain external terminal is damaged, other servo motors are not affected, have good anti-interference ability, good versatility, strong compatibility, and easy maintenance. Since the drive board is small in size, the heat dissipation effect is better, the cost is low, and the installation is simple.

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Abstract

The utility model discloses a drive and control all-in-one machine convenient to overhaul and maintain, which comprises a shell and a circuit board group accommodated in the shell, the circuit board group comprises a main control board, a secondary control board and a plurality of drive boards, each drive board is connected to the main control board and is independently controlled by the main control board, each drive board is provided with an external terminal at least partially extending out of the shell, and the external terminal is connected with the secondary control board. The secondary control board is arranged on one side of the main control board and is controlled by the main control board. According to the utility model, the plurality of driving boards which are independently controlled by the main control board are arranged in the shell, and each driving board is provided with the external terminal which at least partially extends out of the shell and is connected with the servo motor, so that the plurality of external terminals are arranged on the plurality of driving boards which are independently controlled by the main control board; therefore, the plurality of servo motors matched with the plurality of external terminals in a one-to-one manner are independently controlled and do not influence each other, and the servo motor control system has the advantages of good anti-interference capability, good universality, strong compatibility and convenience in maintenance.
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Description

Technical Field

[0001] The utility model relates to the technical field of drive and control integrated machines, in particular to a drive and control integrated machine that is convenient for maintenance and repair. Background Art

[0002] A drive and control integrated machine is a device used to control the movement of a multi-axis manipulator. The existing drive and control integrated machine includes a housing and a control board disposed inside the housing. A plurality of servo motor access terminals are provided on the control board, and the servo motor access terminals are used to access servo motors. Since a plurality of servo motor access terminals are disposed on the same control board, when a certain servo motor access terminal fails, it will affect all servo motor access terminals, resulting in the failure of the movement of the multi-axis manipulator. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a drive and control integrated machine that is convenient for maintenance and repair, so as to solve the problem that when a certain servo motor access terminal fails in the existing drive and control integrated machine, all servo motor access terminals are affected because a plurality of servo motor access terminals are disposed on the same control board.

[0004] The utility model is realized through the following technical solutions:

[0005] A drive and control integrated machine that is convenient for maintenance and repair includes a housing and a circuit board group accommodated in the housing. The circuit board group includes a main control board, a secondary control board, and a plurality of drive boards. Each drive board is connected to the main control board and is independently controlled by the main control board. Each drive board has external connection terminals with at least a part extending out of the housing. The secondary control board is disposed on one side of the main control board and is controlled by the main control board.

[0006] Further, the length direction of the housing is defined as the front-back direction. A plurality of the drive boards are arranged side by side in the front-back direction. A plurality of the drive boards and the secondary control board are respectively disposed on the left and right sides of the main control board.

[0007] Further, any two adjacent drive boards are spaced apart in the front-back direction to form a heat dissipation gap.

[0008] Further, the drive board is connected to the main control board through a first row of pins, and the drive board is perpendicular to the main control board; and / or the secondary control board is connected to the main control board through copper posts, and the secondary control board is parallel to the main control board.

[0009] Further, the housing has a base and an upper cover detachably and fixedly connected to the base. The upper cover and the base enclose a receiving cavity for accommodating the circuit board group.

[0010] Further, the upper cover has a cover body and a cover plate. The cover body is detachably and fixedly connected to the base and has a maintenance opening opposite to the bottom of the accommodation cavity. The cover plate is rotatably connected to the cover body on one side of the maintenance opening for opening and closing the maintenance opening. A plurality of the driving plates are arranged side by side in the length direction of the housing and at least partially face the maintenance opening. An exposed opening for the external terminal to be inserted into and extend out of the housing is formed on the cover plate.

[0011] Further, a heat dissipation grid is provided on the side of the housing where the driving plate faces away from the maintenance opening, and at least part of the heat dissipation grid abuts against the base.

[0012] Further, the heat dissipation grid and / or the base are made of a metal material.

[0013] Further, heat dissipation holes are provided on the side of the base facing the driving plate, and a fan is provided on the outer surface of the base facing the heat dissipation holes.

[0014] Further, an assembly groove recessed upward is formed at the position of the base facing the driving plate. The heat dissipation holes are opened at the bottom of the assembly groove, and the fan is accommodated in the assembly groove and faces the heat dissipation holes.

[0015] The advantages of this technical solution are as follows: By configuring a plurality of driving plates independently controlled by the main control board in the housing, each driving plate has an external terminal at least partially extending out of the housing and connected to a motor (such as a servo motor). Since a plurality of external terminals are provided on a plurality of driving plates independently controlled by the main control board, a plurality of servo motors paired with the plurality of external terminals one by one are independently controlled and do not affect each other. That is, when a certain external terminal is damaged, other servo motors are not affected, which has good anti-interference ability, good versatility, strong compatibility, and convenient maintenance. Also, since one external terminal is configured on one driving plate, the driving plate has a small volume. A small volume of the driving plate is beneficial for heat dissipation, and it has low cost and simple installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments.

[0018] Figure 1 is a three-dimensional view of the drive and control integrated machine that is convenient for maintenance and repair disclosed in the embodiment Figure 1;

[0019] Figure 2 is the three-dimensional view of the drive and control integrated machine that is convenient for maintenance and repair disclosed in the embodiment Figure 2 ;

[0020] Figure 3 is the three-dimensional view of the drive and control integrated machine that is convenient for maintenance and repair disclosed in the embodiment Figure 3 ;

[0021] Figure 4 is the exploded view of the drive and control integrated machine that is convenient for maintenance and repair disclosed in the embodiment;

[0022] Figure 5 is the cross-sectional view of the drive and control integrated machine that is convenient for maintenance and repair disclosed in the embodiment;

[0023] Figure 6 is the three-dimensional view of the circuit board group in the embodiment. Specific Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0025] Embodiment: As Figures 1-6As shown in the figure, the drive and control integrated machine convenient for maintenance includes a housing 1 and a circuit board group 2 accommodated in the housing 1. The circuit board group 2 includes a main control board 201, a secondary control board 202, and several drive boards 203. Each drive board 203 is connected to the main control board 201 and is independently controlled by the main control board 201. Each drive board 203 has external connection terminals 204 with at least part of them extending out of the housing 1. The external connection terminals 204 are used to connect to motors (such as servo motors) or sensors. The secondary control board 202 is arranged on one side of the main control board 201 and is controlled by the main control board 201. Among them, a single-chip microcomputer (not marked in the figure) is integrated on the main control board 201. The single-chip microcomputer is connected to the drive board 203 through the first row of pins 3. The drive board 203 is controlled by the single-chip microcomputer. The single-chip microcomputer transmits motion instructions to the drive small board through the first row of pins 3, so that the servo motor operates according to the received motion instructions. When the drive and control integrated machine convenient for maintenance is used in cooperation with a multi-axis manipulator, multiple servo motors are respectively connected to multiple external connection terminals 204. This embodiment provides a drive and control integrated machine convenient for maintenance to solve the problem that in the existing drive and control integrated machine, the access terminals of multiple servo motors are arranged on the same control board. When a fault occurs in one servo motor access terminal, it affects all servo motor access terminals, resulting in the failure of the multi-axis manipulator to move. It mainly configures multiple drive boards 203 independently controlled by the main control board 201 in the housing 1. Each drive board 203 has external connection terminals 204 with at least part of them extending out of the housing 1 to connect to motors (such as servo motors). Since multiple external connection terminals 204 are arranged on multiple drive boards 203 independently controlled by the main control board 201, multiple servo motors paired with multiple external connection terminals 204 one by one are independently controlled and do not affect each other. That is, when one external connection terminal 204 is damaged, other servo motors are not affected. It has good anti-interference ability, good versatility, strong compatibility, and is convenient for maintenance. Also, because one external connection terminal 204 is configured on one drive board 203, the drive board 203 has a small volume. And the small volume of the drive board 203 is beneficial to heat dissipation, and has low cost and simple installation.

[0026] More specifically, the secondary control board 202 has secondary connection terminals 205 with at least part of them extending out of the housing 1. The secondary connection terminals 205 are used to connect to control cylinders. The main control board 201 has main connection terminals 207 with at least part of them extending out of the housing 1. The single-chip microcomputer is signal-connected to the secondary control board 202 through the second row of pins (not marked in the figure). The secondary control board 202 is controlled by the single-chip microcomputer. The single-chip microcomputer can control the secondary control board 202 to perform IO signal input (collecting external sensor signals), or control the secondary control board 202 to perform IO signal output (controlling the operation of the cylinder).

[0027] More specifically, a switching power supply (not marked in the figure) is integrated on the main control board 201. The switching power supply can generate two 24V voltages, and then generate voltages such as 15V, 5V, and 3.3V through the DCDC buck power supply and the LDO power supply for the use of the drive board 203 and the secondary control board 202.

[0028] The main control board 201 is integrated with a computing core, as well as a bus voltage acquisition circuit, a mains power failure detection circuit, a start relay control circuit, five driver board communication circuits, a back electromotive force discharge circuit, a radiator temperature acquisition circuit, an external isolation input circuit, and an external isolation output circuit, which are respectively connected to the computing core. Among them, the bus voltage acquisition circuit, the mains power failure detection circuit, the start relay control circuit, the five driver board communication circuits, the back electromotive force discharge circuit, the radiator temperature acquisition circuit, the external isolation input circuit, and the external isolation output circuit are existing circuits well known to those skilled in the art, and will not be described in detail here to avoid redundancy.

[0029] Among them, the computing core uses a GD32F103RCT6 type MCU chip, which is used for data interaction of motion instructions and states with the driver board 203.

[0030] It should be noted that the external connection terminals 204, the secondary connection terminals 205, and the main connection terminals 207 are existing wiring ports, and the switch power supply, the single-chip microcomputer, and the chips integrated on the main control board 201, the secondary control board 202, and the driver board 203 are all existing technologies well known to those skilled in the art, and will not be described in detail here to avoid redundancy.

[0031] In the embodiment of the present invention, the length direction of the housing 1 is defined as the front-back direction, and several driver boards 203 are arranged side by side in the front-back direction. Several driver boards 203 and the secondary control board 202 are respectively arranged on the left and right sides of the main control board 201. Since several driver boards 203 are arranged side by side in the front-back direction, and several driver boards 203 and the secondary control board 202 are respectively arranged on the left and right sides of the main control board 201, the main control board 201, the secondary control board 202, and several driver boards 203 are reasonably arranged in the housing 1, which is convenient for the external connection terminals 204 to be connected to the servo motor.

[0032] In the embodiment of the present invention, the driver board 203 is connected to the main control board 201 through the first row of pins 3, the driver board 203 is perpendicular to the main control board 201, the secondary control board 202 is connected to the main control board 201 through the copper column 208, and the secondary control board 202 is parallel to the main control board 201. The above arrangement makes the main control board 201, the secondary control board 202, and several driver boards 203 be reasonably arranged and tightly arranged in the housing 1.

[0033] In the embodiment of the present invention, any two adjacent driver boards 203 are spaced apart in the front-back direction to form a heat dissipation gap 209. Since any two adjacent driver boards 203 are spaced apart in the front-back direction to form a heat dissipation gap 209, the driver board 203 has a good heat dissipation effect.

[0034] In the embodiment of the present utility model, the housing 1 has a base 101 and an upper cover 102 detachably and fixedly connected to the base 101. The upper cover 102 and the base 101 enclose a receiving cavity 103 for receiving the circuit board group 2. The above setting configures the housing 1 into the upper cover 102 and the base 101 which are detachably and fixedly connected, so it is convenient for the assembly of the main control board 201, the secondary control board 202 and several driving boards 203.

[0035] In the embodiment of the present utility model, the upper cover 102 has a cover body 104 and a cover plate 105. The cover body 104 is detachably and fixedly connected to the base 101 and has an inspection opening 106 communicating with the receiving cavity 103. The inspection opening 106 faces the bottom of the receiving cavity 103. The cover plate 105 is rotatably connected to the cover body 104 on one side of the inspection opening 106 for opening and closing the inspection opening 106. Several driving boards 203 are arranged side by side in the length direction of the housing 1 and at least part of them faces the inspection opening 106. An exposed opening 107 for the external terminal 204 to insert into and extend out of the housing 1 is formed on the cover plate 105. Since the inspection opening 106 faces the bottom of the receiving cavity 103 and several driving boards 203 are arranged side by side in the length direction of the housing 1 and at least part of them faces the inspection opening 106, it is convenient for the disassembly, assembly and maintenance of the driving board 203.

[0036] In the embodiment of the present utility model, a heat dissipation grid 4 is provided on the side of the housing 1 where the driving board 203 faces away from the inspection opening 106. The heat dissipation grid 4 at least partially abuts against the base 101 and is spaced from several driving boards 203. The above setting realizes the heat dissipation of several driving boards 203 through the heat dissipation grid 4 by arranging the heat dissipation grid 4 on the side of the driving board 203 facing away from the inspection opening 106 and making the heat dissipation grid 4 partially abut against the base 101 and be spaced from several driving boards 203, so that the driving board 203 has a good heat dissipation effect.

[0037] In the embodiment of the present utility model, the heat dissipation grid 4 and the base 101 are made of metal materials. Since the heat dissipation grid 4 and the base 101 are made of metal materials, they have a good heat dissipation effect.

[0038] In the embodiment of the present utility model, heat dissipation holes 108 are provided on the side of the base 101 facing the driving board 203, and a fan 5 facing the heat dissipation holes 108 is provided on its outer surface. The above setting realizes good heat dissipation effect of the driving board 203 by providing the heat dissipation holes 108 facing the driving board 203 and the fan 5 facing the heat dissipation holes 108 on the base 101.

[0039] In the embodiment of the present utility model, an assembly groove 109 that recesses upward is formed at the position of the base 101 facing the driving board 203. The heat dissipation hole 108 is opened at the bottom of the assembly groove 109. The fan 5 is accommodated in the assembly groove 109 and faces the heat dissipation hole 108. Through the above arrangement, by configuring the upwardly recessed assembly groove 109 at the position of the base 101 facing the driving board 203, and configuring the heat dissipation hole 108 and the fan 5 in the assembly groove 109, the overall structure of the drive and control integrated machine that is convenient for maintenance and repair is reasonable and compact.

[0040] As described above, one or more implementation manners are provided in combination with specific contents, and it is not determined that the specific implementation of the present utility model is only limited to these descriptions. Any approximation, similarity to the method, structure, etc. of the present utility model, or several technical deductions or substitutions made under the premise of the concept of the present utility model should be regarded as the protection scope of the present utility model.

Claims

1. A drive-control integrated machine that is easy to inspect and maintain, comprising a housing and a circuit board group accommodated in the housing, characterized in that: The circuit board group includes a main control board, a secondary control board and a plurality of drive boards, each of the drive boards is connected to the main control board and is independently controlled by the main control board, each of the drive boards has an external terminal that at least partially extends out of the shell, and the secondary control board is arranged on one side of the main control board and is controlled by the main control board.

2. The integrated drive and control machine that is easy to repair and maintain according to claim 1, characterized in that: The length direction of the shell is defined as the front-to-back direction, and the plurality of drive boards are arranged side by side in the front-to-back direction. The plurality of drive boards and the secondary control boards are arranged on the left and right sides of the main control board.

3. The integrated drive and control machine that is easy to inspect and maintain according to claim 2, characterized in that: Any two adjacent driving plates are spaced apart in the front-to-back direction to form a heat dissipation gap.

4. The integrated drive and control machine that is easy to repair and maintain according to claim 2, characterized in that: The driving board is connected to the main control board through a first row of pins, and the driving board and the main control board are perpendicular to each other; And / or the secondary control board is connected to the main control board through a copper column, and the secondary control board is parallel to the main control board.

5. The integrated drive and control machine that is easy to repair and maintain according to claim 1, characterized in that: The housing comprises a base and an upper cover which is detachably fixedly connected to the base, and the upper cover and the base are combined to form a receiving cavity for receiving the circuit board assembly.

6. The integrated drive and control machine that is easy to inspect and maintain according to claim 5, characterized in that: The upper cover comprises a cover body and a cover plate, the cover body is detachably fixedly connected to the base and has an inspection port opposite to the bottom of the accommodating chamber, the cover plate is rotatably connected to the cover body on one side of the inspection port for opening and closing the inspection port, a plurality of the drive plates are arranged side by side in the length direction of the shell and at least partially face the inspection port, and an exposed port for the external terminal to be inserted and extended out of the shell is formed on the cover plate.

7. The integrated drive and control machine that is easy to inspect and maintain according to claim 6, characterized in that: The shell is provided with a heat dissipation grille on a side of the driving plate facing away from the inspection port, and the heat dissipation grille is at least partially in contact with the base.

8. The integrated drive and control machine that is easy to inspect and maintain according to claim 7, characterized in that: The heat sink and / or the base are made of metal material.

9. The integrated drive and control machine that is easy to inspect and maintain according to claim 5, characterized in that: The base is provided with a heat dissipation hole on one side thereof facing the driving board, and a fan is provided on the outer surface thereof facing the heat dissipation hole.

10. The integrated drive and control machine that is easy to inspect and maintain according to claim 9, characterized in that: An upwardly concave assembly slot is formed at a position of the base facing the driving plate, the heat dissipation hole is arranged on the slot bottom of the assembly slot, and the fan is accommodated in the assembly slot and facing the heat dissipation hole.