Novel potato product drying machine

Abstract

According to the technical scheme, the novel potato product drying machine is characterized in that the novel potato product drying machine comprises a main body, an observation hole is formed in the top of the main body, four pipeline supports are fixedly installed on the top of the main body, four main body protective covers are arranged on the two sides of the main body respectively, and protective plates are arranged at the two ends of the main body respectively; supporting frames are fixedly installed on the two sides of the main body correspondingly, a first-stage drying machine is arranged in the main body, a second-stage drying machine is arranged in the main body, and two integrated drying assemblies are arranged on one side of the main body and used for conveying hot air into the air dryer correspondingly. A user can directly observe the drying state of internal potato products conveniently, a main body shield is arranged to protect internal components of the dryer from being affected by external factors, a supporting frame is arranged to improve stability, a first-stage dryer and a second-stage dryer are arranged, efficiency is improved, the effect is guaranteed, and an integrated drying assembly is arranged to convey hot air into the first-stage dryer and the second-stage dryer.

Description

Technical Field

[0001] The utility model relates to the technical field of potato product dryers, and particularly relates to a novel potato product dryer. Background Art

[0002] With the continuous development of agricultural production, the planting area and yield of potato crops have been continuously increasing, resulting in a corresponding increase in the production of by-products such as potato residues and sweet potatoes. This provides a broad market space for potato product dryers. At the same time, with the continuous development of the feed processing, biomass energy industry, and food processing industry, the demand for dried potato products is also growing continuously. For example, dried potato residues can be used as feed raw materials, and dried sweet potatoes are popular snack products. The growth of this market demand has promoted the expansion of the potato product dryer market.

[0003] In traditional technologies, most machines have relatively simple structures. When faced with a large number of products to be dried, problems such as low efficiency and poor drying effect occur. In addition, most devices use the high temperature generated by directly heating the inside of the device to dry the products. Since the heating elements are usually located inside the device, it is not convenient for inspection and maintenance. The heat may be affected by various factors during the transfer process, such as the device structure and material distribution, resulting in uneven temperature distribution. At the same time, the devices with direct internal heating may have safety risks during operation.

[0004] During the use process, it is found that traditional dryers have low drying efficiency when faced with a large number of potato products, and it is difficult to meet the needs of large-scale production. The quality of the dried products is uneven. Most devices use the internal direct heating method, and the heating elements are located inside the device, which is not only inconvenient for daily inspection and maintenance, but also the heat is easily affected by various factors such as the device structure and material distribution during the transfer process, resulting in uneven temperature distribution during the drying process and affecting the drying effect. During the operation of the devices with direct internal heating, due to the high-temperature environment and complex mechanical structure, there may be certain safety risks, such as fires and burns, which pose a threat to the personal safety of the operators. Summary of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides a novel potato product dryer, which solves the problems mentioned in the background art.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A new type of dryer for potato products, including a main body. An observation hole is provided at the top of the main body. Four pipe brackets are fixedly installed at the top of the main body. Four main body shields are respectively provided on both sides of the main body. Protective plates are respectively provided at both ends of the main body. Support frames are respectively fixedly installed on both sides of the main body. A primary dryer is provided inside the main body. A secondary dryer is provided inside the main body. Two integrated drying components are arranged on one side of the main body for respectively transporting hot air into the inside of the air dryer.

[0008] By adopting the above technical solutions, by providing an observation hole, it is convenient for users to directly observe the drying state of the potato products inside without opening the dryer, timely adjust the drying parameters or handle abnormal situations, improving the operation convenience and safety. The main body shield is provided to protect the internal components of the dryer from external dust and moisture. The protective plate is provided to improve safety. The support frame is provided to improve stability. The primary and secondary dryers are provided to improve efficiency and ensure the drying effect after air drying. The integrated drying component is provided to efficiently and evenly transport hot air into the primary and secondary dryers.

[0009] Preferably, the integrated drying component includes a main support base, which is arranged on one side of the main body. A heat exchanger bracket is fixedly installed at the top of the main support base. A detachable base is fixedly installed at the top of the main support base. A fan is fixedly installed on the top of the detachable base. A transfer pipe is fixedly installed at the air outlet of the fan. The other end of the transfer pipe is fixedly installed with a heat exchanger. The bottom of the heat exchanger is fixedly installed on the top of the heat exchanger bracket.

[0010] By adopting the above technical solutions, by providing the main support base, the stability of the overall component is ensured. The fan, the transfer pipe and the heat exchanger are provided to jointly form an efficient heat transfer and circulation system. The heat exchanger transfers the heat in the external heat source to the cold air to form hot air, and the fan is responsible for circulating and transporting the hot air into the dryer. The heat exchanger bracket is provided to ensure the stability of the heat exchanger.

[0011] Preferably, the integrated drying component further includes a delivery pipe, which is fixedly installed on the pipe bracket. One end of the delivery pipe is fixedly installed at one end of the heat exchanger. The other end of the delivery pipe is arranged on the other side of the main body. A pipe cap is fixedly installed at the other end of the delivery pipe. A secondary delivery pipe is fixedly installed on the outer circumferential wall of the pipe cap. A valve is fixedly installed on the outer circumferential wall of the secondary delivery pipe.

[0012] By adopting the above technical solutions, by providing the delivery pipe and the pipe cap, the hot air is first blown into the inside of the delivery pipe by the fan, and the pipe cap ensures that the hot air will not disperse inside the delivery pipe. By providing the secondary delivery pipe and the valve, the hot air inside the delivery pipe is transported again through the secondary delivery pipe, and the valve controls the opening and closing of the secondary pipeline delivery.

[0013] Preferably, a product conveying device is provided inside the primary dryer. The internal structure of the secondary dryer is the same as that of the primary dryer. An intermediate chute is provided between the two product conveying devices. The intermediate chute is fixedly installed on one side inside the main body. An outlet chute is fixedly installed on one side of the secondary dryer.

[0014] By adopting the above technical solution, by providing a product conveying device, the product to be dried can be placed on the product conveying device for automatic conveyance. By providing an intermediate chute, the product dried in the primary drying box can be smoothly conveyed to the product conveying device of the secondary drying box. By providing an outlet chute, after the product is dried, it is sent out through the outlet chute.

[0015] Preferably, four slag discharge hoppers are fixedly installed at the bottom of the main body, and an inspection hole is provided on one side of the slag discharge hopper.

[0016] By adopting the above technical solution, by providing a slag discharge hopper, the residues generated during the drying process are collected, and by providing an inspection hole, it is convenient for inspection and maintenance.

[0017] Preferably, a movable slag discharge tray is provided at the bottom of the slag discharge hopper, and four universal wheels are fixedly installed at the bottom of the movable slag discharge tray.

[0018] By adopting the above technical solution, by providing a movable slag discharge tray, when the slag discharge hopper collects a certain amount and needs to be cleaned, the residues cleaned out are caught by the movable slag discharge tray. By providing universal wheels, it is convenient for the movable slag discharge tray to move on complex sites.

[0019] In summary, the main beneficial effects of the present utility model are as follows:

[0020] An observation hole is provided to facilitate the user to directly observe the drying state of the internal potato products without opening the dryer, timely adjust the drying parameters or handle abnormal situations, improving the operation convenience and safety. A main body cover is provided to protect the internal components of the dryer from external dust and moisture. A protective plate is provided to improve safety. A support frame is provided to improve stability. A primary and a secondary dryer are provided to improve efficiency and ensure the drying effect after air drying. An integrated drying component is provided to efficiently and evenly convey hot air into the primary and secondary dryers. A main support seat is provided to ensure the stability of the overall component. A fan, a transfer pipe and a heat exchanger are provided to jointly form an efficient heat transfer and circulation system. The heat exchanger transfers the heat in the external heat source to the cold air to form hot air, and the fan is responsible for circulating and conveying the hot air into the dryer. A heat exchanger support is provided to ensure the stability of the heat exchanger. A conveying pipe and a pipe cover are provided. First, the hot air is blown into the conveying pipe through the fan, and the pipe cover ensures that the hot air does not disperse inside the conveying pipe. A secondary conveying pipe and a valve are provided to enable the hot air inside the conveying pipe to be transported again through the secondary conveying pipe, and the valve controls the opening and closing of the secondary pipeline conveying. A product conveying device is provided, and the product to be dried can be placed on the product conveying device for automatic conveying. A transition chute is provided to smoothly convey the products dried in the primary drying box to the product conveying device of the secondary drying box. An outlet chute is provided, and after the products are dried, they are sent out through the outlet chute. By providing a slag discharge hopper, the residues generated during the drying process are collected. An inspection hole is provided to facilitate inspection and maintenance. A movable slag discharge tray is provided. When the slag discharge hopper collects a certain amount, it needs to be cleaned, and the residues cleaned out are caught by the movable slag discharge tray. Universal wheels are provided to facilitate the movement of the movable slag discharge tray on complex sites. Description of the Drawings

[0021] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 is a top-view structural schematic diagram of the present utility model;

[0023] Figure 3 is a rear-view structural schematic diagram of the present utility model;

[0024] Figure 4 is a side-view structural schematic diagram of the present utility model.

[0025] Reference numerals: 1, main body; 101, observation hole; 102, main body cover; 103, support frame; 104, protective plate; 105, pipe support; 106, primary dryer; 107, secondary dryer; 2, main support base; 201, detachable base; 202, fan; 203, adapter pipe; 204, heat exchanger support; 205, heat exchanger; 206, conveying pipe; 207, pipe cap; 208, secondary conveying pipe; 209, valve; 3, product conveying device; 4, transition chute; 5, slag discharge hopper; 501, inspection hole; 6, discharge chute; 7, movable slag discharge tray; 701, universal wheel.

[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Refer to Figure 1 、 Figure 2 and Figure 3, a new type of dryer for potato products, including the main body 1. The observation hole 101 is opened at the top of the main body 1. Four pipe brackets 105 are fixedly installed at the top of the main body 1. Four main body shields 102 are respectively arranged on both sides of the main body 1. Protective plates 104 are respectively arranged at both ends of the main body 1. Support frames 103 are respectively fixedly installed on both sides of the main body 1. An primary dryer 106 is arranged inside the main body 1. A secondary dryer 107 is arranged inside the main body 1. Two integrated drying components are arranged on one side of the main body 1, used to respectively transport hot air into the air dryer. The observation hole 101 is set to facilitate users to directly observe the drying state of the potato products inside without opening the dryer, timely adjust the drying parameters or handle abnormal situations, improving the operation convenience and safety. The main body shield 102 is set to protect the internal components of the dryer from external dust and moisture. The protective plate 104 is set to improve safety. The support frame 103 is set to improve stability. The primary dryer 106 and the secondary dryer 107 are set to improve efficiency and ensure the drying effect after air drying. The integrated drying component is set to efficiently and evenly transport hot air into the primary dryer 106 and the secondary dryer 107. The integrated drying component includes a main support base 2. The main support base 2 is arranged on one side of the main body 1. A heat exchanger bracket 204 is fixedly installed on the top of the main support base 2. A detachable base 201 is fixedly installed on the top of the main support base 2. A fan 202 is fixedly installed on the top of the detachable base 201. A transfer pipe 203 is fixedly installed on the air outlet of the fan 202. A heat exchanger 205 is fixedly installed at the other end of the transfer pipe 203. The bottom of the heat exchanger 205 is fixedly installed on the top of the heat exchanger bracket 204. The main support base 2 is set to ensure the stability of the overall component. The fan 202, the transfer pipe 203 and the heat exchanger 205 together constitute an efficient heat transfer and circulation system. The heat exchanger 205 transfers the heat in the external heat source to the cold air to form hot air, and the fan 202 is responsible for circulating and transporting the hot air into the dryer. The heat exchanger bracket 204 is set to ensure the stability of the heat exchanger 205. The integrated drying component further includes a delivery pipe 206. The delivery pipe 206 is fixedly installed on the pipe bracket 105. One end of the delivery pipe 206 is fixedly installed at one end of the heat exchanger 205. The other end of the delivery pipe 206 is arranged on the other side of the main body 1. A pipe cover 207 is fixedly installed at the other end of the delivery pipe 206. A secondary delivery pipe 208 is fixedly installed on the outer circumferential wall of the pipe cover 207. A valve 209 is fixedly installed on the outer circumferential wall of the secondary delivery pipe 208. The delivery pipe 206 and the pipe cover 207 are set to first blow the hot air into the delivery pipe 206 through the fan 202, and the pipe cover 207 ensures that the hot air will not disperse inside the delivery pipe 206. The secondary delivery pipe 208 and the valve 209 are set to enable the hot air inside the delivery pipe 206 to be transported again through the secondary delivery pipe 208.The valve 209 controls the opening and closing of the secondary conveying pipe 208 for conveying.

[0028] Reference Figure 1 、 Figure 2 and Figure 4 As shown, inside the primary dryer 106, there is a product conveying device 3. The internal structure of the secondary dryer 107 is the same as that of the primary dryer 106. The transition chute 4 is arranged between two product conveying devices 3. The transition chute 4 is fixedly installed on one side inside the main body 1. The discharge chute 6 is fixedly installed on one side of the secondary dryer 107. By setting the product conveying device 3, the product to be dried can be placed on the product conveying device 3, and it will be automatically conveyed. By setting the transition chute 4, the product dried in the primary dryer 106 can be smoothly conveyed to the product conveying device 3 of the secondary dryer 107. By setting the discharge chute 6, after the product is dried, it is sent out through the discharge chute 6. Four slag discharge hoppers 5 are fixedly installed at the bottom of the main body 1. The inspection hole 501 is opened on one side of the slag discharge hopper 5. By setting the slag discharge hopper 5, the residues generated during the drying process are collected. By setting the inspection hole 501, it is convenient for inspection and maintenance. A movable slag discharge tray 7 is arranged at the bottom of the slag discharge hopper 5. Four universal wheels 701 are fixedly installed at the bottom of the movable slag discharge tray 7. By setting the movable slag discharge tray 7, when the slag discharge hopper 5 has collected a certain amount and needs to be cleaned, the residues cleaned out are caught by the movable slag discharge tray 7. By setting the universal wheels 701, it is convenient for the movable slag discharge tray 7 to move on complex sites.

[0029] Working principle: Please refer to Figures 1 - 4 As shown, when in use, first start the fan 202 and the heat exchanger 205. The hot air generated by the heat exchanger 205 is blown into the conveying pipe 206 through the fan 202. The hot air in the conveying pipe 206 is transmitted to the secondary conveying pipe (208). The hot air entering the primary dryer 106 and the secondary dryer 107 is controlled by the valve (209). Start the product conveying device 3, place the product to be dried in the product conveying device 3 of the primary dryer 106, convey it to the inside of the primary dryer 106, and after drying, convey it to the product conveying device 3 of the secondary dryer 107 through the transition chute 4 for secondary drying. After secondary drying, it is then removed through the discharge chute 6. Residues will be generated during the drying process and will fall into the slag discharge hopper 5. When it reaches a certain amount, use the movable slag discharge tray 7 to catch the residues cleaned out and deal with them.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel potato product drying machine, comprising a main body (1), characterized in that: The top of the main body (1) is provided with an observation hole (101), the top of the main body (1) is fixedly provided with four pipe brackets (105), four main body shields (102) are respectively provided on both sides of the main body (1), protective plates (104) are respectively provided at both ends of the main body (1), support frames (103) are respectively fixedly provided on both sides of the main body (1), a primary drying machine (106) is provided inside the main body (1), a secondary drying machine (107) is provided inside the main body (1), and two integrated drying components are provided on one side of the main body (1) for conveying hot air to the inside of the air dryer.

2. A novel potato product drying machine according to claim 1, characterized in that: The integrated drying assembly comprises a main support seat (2), wherein the main support seat (2) is arranged on one side of the main body (1), a heat exchanger bracket (204) is fixedly mounted on the top of the main support seat (2), a detachable base (201) is fixedly mounted on the top of the main support seat (2), a fan (202) is fixedly mounted on the top of the detachable base (201), a transfer tube (203) is fixedly mounted on the air outlet of the fan (202), a heat exchanger (205) is fixedly mounted on the other end of the transfer tube (203), and the bottom of the heat exchanger (205) is fixedly mounted on the top of the heat exchanger bracket (204).

3. A novel potato product drying machine according to claim 2, characterized in that: The integrated drying assembly further comprises a delivery pipe (206), wherein the delivery pipe (206) is fixedly mounted on the pipe support (105), one end of the delivery pipe (206) is fixedly mounted on one end of the heat exchanger (205), the other end of the delivery pipe (206) is arranged on the other side of the main body (1), a pipe cover (207) is fixedly mounted on the other end of the delivery pipe (206), a secondary delivery pipe (208) is fixedly mounted on the outer circular wall of the pipe cover (207), and a valve (209) is fixedly mounted on the outer circular wall of the secondary delivery pipe (208).

4. A novel potato product drying machine according to claim 1, characterized in that: The first-stage dryer (106) is provided with a product conveying device (3) inside, and the internal structure of the second-stage dryer (107) is the same as the internal structure of the first-stage dryer (106). A transition chute (4) is provided between the two product conveying devices (3), and the transition chute (4) is fixedly installed on one side inside the main body (1). A discharge chute (6) is fixedly installed on one side of the second-stage dryer (107).

5. A novel potato product drying machine according to claim 4, characterized in that: Four slag discharge buckets (5) are fixedly mounted on the bottom of the main body (1), and an inspection hole (501) is opened on one side of the slag discharge bucket (5).

6. A novel potato product drying machine according to claim 5, characterized in that: A movable slag discharge plate (7) is provided at the bottom of the slag discharge bucket (5), and four universal wheels (701) are fixedly mounted at the bottom of the movable slag discharge plate (7).

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