Efficient dewatering screen

By designing a replacement mechanism in the dehydration screen, and using snapping components and positioning components to achieve rapid replacement and positioning of the screen plate, the problem of inconvenient replacement of the existing dehydration screen screen plate is solved, and screening efficiency and reliability are improved.

CN222998398UActive Publication Date: 2025-06-20SICHUAN XINYIDA MASCH CO LTD
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Patent Information

Application Number
CN202421684564.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-20
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The screen plates of existing dehydration screens are prone to wear, blockage and cracks, and are inconvenient to replace, which affects the screening efficiency.

Method used

An efficient dehydration screen is designed, using a replacement mechanism, including a snap assembly and a positioning assembly. The snap seat is driven to move simultaneously through the sliding rod, and the snap teeth are used to position screen plates of different sizes, which facilitates quick replacement of screen plates.

Benefits of technology

It realizes rapid replacement and positioning of the screen plate, reduces the complexity and time of the replacement process, and improves the screening efficiency and reliability of the dehydration screen.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screening equipment, in particular to an efficient dewatering screen which comprises a dewatering screen box body, a vibration motor is fixedly connected to the upper end of the dewatering screen box body, a plurality of buffering bases are fixedly connected to the lower end of the dewatering screen box body, and a screen plate is arranged in the dewatering screen box body. The two replacement mechanisms are arranged on the two sides of the dewatering screen box body, and the replacement mechanisms extend into the dewatering screen box body; wherein the replacing mechanism comprises a buckle assembly arranged in the dewatering screen box body, and the surface of the buckle assembly extends to the outer side of the dewatering screen box body; according to the efficient dewatering screen, under the action of the replacement mechanism, the screen plates can be rapidly replaced and installed, the device drives the buckle bases to synchronously move through the sliding rods, the screen plates of different sizes are positioned through the clamping teeth in the buckle bases, and rapid replacement operation of the screen plates is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of screening equipment, and particularly relates to an efficient dewatering screen. Background Art

[0002] In industries such as metallurgy, mining, chemical engineering, and construction, a large amount of raw materials and recyclable waste materials need to be processed by sand making machines and sand washing equipment. The raw materials are crushed by the sand making machine to the particle size required for the next operation, and then washed by the sand washing equipment to meet the usage requirements. After washing, the raw materials will be dehydrated by a dewatering screen. The main functions of the dewatering screen are dehydration, de-sludging, and de-mediuming, as well as the recovery of fine sand or washed sand in the raw materials, etc.

[0003] The dewatering screen is a special equipment for dehydration operations, and is widely applicable to the processes of coal, mud, and sand recovery, coarse separation by pressure filtration, coarse separation by filtration, and dehydration and recovery of other extremely fine materials. At present, vibration motors are used as excitation sources for dewatering screens on the market;

[0004] After searching the prior art for "a new type of efficient dewatering screen" with the publication number "CN214763779U", the exciter of this device uses thin oil lubrication, which is more conducive to heat dissipation and convenient for maintenance. However, the sieve plates inside the dewatering screen will be worn, blocked, and cracked, and the sieve plates need to be replaced to maintain the stable screening efficiency of the dewatering screen. The traditional sieve plates of the dewatering screen are mostly installed in a fixed structure, which is inconvenient to replace.

[0005] Therefore, an efficient dewatering screen is proposed to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide an efficient dewatering screen to solve the above problems, and improve the problems of wear and inconvenient replacement of the sieve plates inside the dewatering screen.

[0007] The utility model realizes the above purpose through the following technical solutions. An efficient dewatering screen includes: a dewatering screen box body, a vibration motor is fixedly connected to the upper end of the dewatering screen box body, a plurality of buffer bases are fixedly connected to the lower end of the dewatering screen box body, and a sieve plate is arranged inside the dewatering screen box body; two replacement mechanisms are arranged on both sides of the dewatering screen box body, and the replacement mechanisms extend into the dewatering screen box body; wherein, the replacement mechanism includes a buckle assembly arranged inside the dewatering screen box body, the surface of the buckle assembly extends to the outside of the dewatering screen box body, and a positioning assembly is installed on the side of the buckle assembly away from the dewatering screen box body.

[0008] Preferably, the buckle assembly includes a rotating shaft rotatably connected to the inner wall of the dewatering screen box. Both ends of the rotating shaft penetrate to the outside of the dewatering screen box. A dust-proof shell is sleeved on the surface of the rotating shaft. The dust-proof shell is fixedly connected to the outside of the dewatering screen box. A worm gear is rotatably connected to the inner bottom wall of the dust-proof shell. A worm is fixedly connected to the surface of the rotating shaft. The worm is meshed with the worm gear. The rotating shaft drives the worm to rotate, and then drives the worm gear to rotate synchronously under the action of meshing connection with it.

[0009] Preferably, the positioning assembly includes a rotating head rotatably connected to the surface of the dust-proof shell and a flexible buffer plate fixedly connected to the side of the dust-proof shell. The rotating head is fixedly connected to the end of the rotating shaft. A dial rod is fixedly connected to the surface of the rotating head. One end of the flexible buffer plate is hinged with a positioning sleeve. The positioning sleeve is clamped with the surface of the adjacent dial rod. The dial rod facilitates rotating the rotating head.

[0010] Preferably, a sliding rod is slidably connected to the inside of the dust-proof shell. A buckle seat is fixedly connected to one end of the sliding rod close to the vibration motor. The sliding rod drives the buckle seat to move synchronously.

[0011] Preferably, a tooth is fixedly connected to the inner wall of the buckle seat. The tooth is clamped with the edge of the sieve plate. The teeth in () have the effect of positioning sieve plates of different sizes, which facilitates the rapid replacement operation of the sieve plate.

[0012] Preferably, a spur gear is fixedly connected to the upper end of the worm gear. A rack is fixedly connected to one side of the sliding rod. The spur gear is meshed with the rack. The worm gear drives the spur gear to rotate synchronously, and then the rack meshed with it moves accordingly.

[0013] Preferably, an inner groove is formed in the upper end of the positioning sleeve. The inner groove is clamped with the surface of the adjacent dial rod. By dropping the positioning sleeve, the inner groove can pass through the end of the adjacent dial rod to complete the positioning of the rotating head.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. The above-mentioned high-efficiency dewatering screen can quickly replace and install the sieve plate under the action of the replacement mechanism. The device drives the buckle seat to move synchronously through the sliding rod. The teeth in the buckle seat have the effect of positioning sieve plates of different sizes, which facilitates the rapid replacement operation of the sieve plate.

[0016] 2. By setting the positioning assembly, the buckle assembly can be assisted in positioning under the action of the positioning assembly. When the rotating head rotates in place, the positioning sleeve can drop, and the inner groove can pass through the end of the adjacent dial rod to complete the positioning of the rotating head, reducing the loosening of the rotating head during operation. Description of the Drawings

[0017] Figure 1 is the structural schematic diagram of the present utility model;

[0018] Figure 2 is the schematic diagram of the position of the replacement mechanism of the present utility model;

[0019] Figure 3 is the schematic diagram of the internal structure of the dust-proof shell of the present utility model;

[0020] Figure 4 is the schematic diagram of the structure of the positioning component of the present utility model.

[0021] In the figure: 1. dewatering screen box body; 11. vibration motor; 12. buffer base; 2. sieve plate; 3. replacement mechanism; 31. buckle assembly; 311. dust-proof shell; 312. rotating shaft; 313. worm gear; 314. worm; 315. sliding rod; 316. buckle seat; 317. tooth; 318. rack; 319. spur gear; 32. positioning component; 321. rotating head; 322. lever; 323. flexible buffer plate; 324. positioning sleeve; 325. inner groove. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0023] During specific implementation: As Figures 1-4 shown, a high-efficiency dewatering screen includes: a dewatering screen box body 1, a vibration motor 11 is fixedly connected to the upper end of the dewatering screen box body 1, a plurality of buffer bases 12 are fixedly connected to the lower end of the dewatering screen box body 1, and a sieve plate 2 is arranged inside the dewatering screen box body 1; two replacement mechanisms 3, the replacement mechanisms 3 are arranged on both sides of the dewatering screen box body 1, and the replacement mechanisms 3 extend into the dewatering screen box body 1; wherein, the replacement mechanism 3 includes a buckle assembly 31 arranged inside the dewatering screen box body 1, the surface of the buckle assembly 31 extends to the outside of the dewatering screen box body 1, and a positioning component 32 is installed on the side of the buckle assembly 31 away from the dewatering screen box body 1;

[0024] As Figures 1-4As shown in the figure, the buckle assembly 31 includes a rotating shaft 312 rotatably connected to the inner wall of the dewatering screen box body 1. Both ends of the rotating shaft 312 penetrate to the outside of the dewatering screen box body 1. A dust-proof shell 311 is sleeved on the surface of the rotating shaft 312. The dust-proof shell 311 is fixedly connected to the outside of the dewatering screen box body 1. A worm gear 313 is rotatably connected to the inner bottom wall of the dust-proof shell 311. A worm 314 is fixedly connected to the surface of the rotating shaft 312. The worm 314 is meshed with the worm gear 313. A sliding rod 315 is slidably connected to the inside of the dust-proof shell 311. One end of the sliding rod 315 close to the vibration motor 11 is fixedly connected to a buckle seat 316. A tooth 317 is fixedly connected to the inner wall of the buckle seat 316. The tooth 317 is clamped with the edge of the sieve plate 2. A spur gear 319 is fixedly connected to the upper end of the worm gear 313. A rack 318 is fixedly connected to one side of the sliding rod 315. The spur gear 319 is meshed with the rack 318;

[0025] When the device is in use, the rotating shaft 312 can be driven to rotate synchronously by manually operating the rotating head 321. At this time, the rotating shaft 312 drives the worm 314 to rotate accordingly. Then, under the action of meshing connection, the worm gear 313 is driven to rotate synchronously. At this time, the worm gear 313 drives the spur gear 319 to rotate synchronously. Furthermore, the rack 318 meshed with it drives the buckle seat 316 to move synchronously through the sliding rod 315. The teeth 317 in the buckle seat 316 are used to position sieve plates 2 of different sizes, facilitating the quick replacement operation of the sieve plate 2;

[0026] As Figure 1 、 Figure 2 and Figure 4 shown, the positioning assembly 32 includes a rotating head 321 rotatably connected to the surface of the dust-proof shell 311 and a flexible buffer plate 323 fixedly connected to the side of the dust-proof shell 311. The rotating head 321 is fixedly connected to the end of the rotating shaft 312. A lever 322 is fixedly connected to the surface of the rotating head 321. One end of the flexible buffer plate 323 is hinged with a positioning sleeve 324. The positioning sleeve 324 is clamped with the surface of the adjacent lever 322. An inner groove 325 is opened at the upper end of the positioning sleeve 324. The inner groove 325 is clamped with the surface of the adjacent lever 322;

[0027] When the device is in use, the rotating head 321 can be manually rotated. The lever 322 on its surface rotates synchronously. At this time, when the rotation is in place, the positioning sleeve 324 can fall, and the inner groove 325 can pass through the end of the adjacent lever 322 to complete the positioning of the rotating head 321, reducing the loosening of the rotating head 321 during operation.

[0028] When the utility model is in use, the manual rotation of the rotating head 321 causes the lever 322 to rotate synchronously. At this time, when the rotation reaches the position, the positioning sleeve 324 drops, and the inner groove 325 passes through the end of the adjacent lever 322 to complete the positioning. The rotating head 321 drives the rotating shaft 312 to rotate synchronously, the rotating shaft 312 drives the worm 314 to rotate accordingly, and the worm 314 drives the worm wheel 313 to rotate synchronously. At this time, the worm wheel 313 drives the spur gear 319 to rotate synchronously, and the rack 318 engaged with it drives the buckle seat 316 to move synchronously through the sliding rod 315. The teeth 317 in the buckle seat 316 are used to position the sieve plates 2 of different sizes, which facilitates the quick replacement operation of the sieve plates 2.

[0029] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency dewatering screen, characterized in that: include: A dewatering screen box (1), wherein the upper end of the dewatering screen box (1) is fixedly connected to a vibration motor (11), the lower end of the dewatering screen box (1) is fixedly connected to a plurality of buffer bases (12), and a screen plate (2) is arranged inside the dewatering screen box (1); Two replacement mechanisms (3), the replacement mechanisms (3) being arranged on both sides of the dewatering screen box (1), and the replacement mechanisms (3) extending into the interior of the dewatering screen box (1); The replacement mechanism (3) comprises a buckle assembly (31) arranged inside the dewatering screen box (1), the surface of the buckle assembly (31) extends to the outside of the dewatering screen box (1), and a positioning assembly (32) is installed on the side of the buckle assembly (31) away from the dewatering screen box (1).

2. A high-efficiency dewatering screen according to claim 1, characterized in that: The buckle assembly (31) comprises a rotating shaft (312) rotatably connected to the inner wall of the dewatering screen box (1), both ends of the rotating shaft (312) penetrate to the outside of the dewatering screen box (1), a dust cover (311) is sleeved on the surface of the rotating shaft (312), the dust cover (311) is fixedly connected to the outside of the dewatering screen box (1), the inner bottom wall of the dust cover (311) is rotatably connected to a worm gear (313), the surface of the rotating shaft (312) is fixedly connected to a worm (314), and the worm gear (314) is meshingly connected to the worm gear (313).

3. A high-efficiency dewatering screen according to claim 2, characterized in that: The positioning assembly (32) comprises a rotating head (321) rotatably connected to the surface of the dustproof shell (311) and a flexible buffer plate (323) fixedly connected to the side of the dustproof shell (311); the rotating head (321) is fixedly connected to the end of the rotating shaft (312); a lever (322) is fixedly connected to the surface of the rotating head (321); a positioning sleeve (324) is hinged at one end of the flexible buffer plate (323); and the positioning sleeve (324) is clamped to the surface of the adjacent lever (322).

4. A high-efficiency dewatering screen according to claim 2, characterized in that: A sliding rod (315) is slidably connected to the inner side of the dustproof shell (311), and a buckle seat (316) is fixedly connected to one end of the sliding rod (315) close to the vibration motor (11).

5. A high-efficiency dewatering screen according to claim 4, characterized in that: The inner wall of the buckle seat (316) is fixedly connected with a latching tooth (317), and the latching tooth (317) is latched with the edge of the sieve plate (2).

6. A high-efficiency dewatering screen according to claim 5, characterized in that: The upper end of the worm wheel (313) is fixedly connected to a spur gear (319), one side of the sliding rod (315) is fixedly connected to a rack gear (318), and the spur gear (319) is meshingly connected to the rack gear (318).

7. The high-efficiency dewatering screen according to claim 3, characterized in that: An inner groove (325) is formed at the upper end of the positioning sleeve (324), and the inner groove (325) is engaged with the surface of the adjacent shifting rod (322).

Citation Information

Cited By

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