Stirring device for producing water-emulsion asphalt road and bridge coating

By designing a mixing device for the production of water-emulsion asphalt bridge coatings with adjustable structure and cleaning mechanism, the problem of waste of existing devices being unable to adapt to multiple types of tanks and asphalt is solved, and the effect of multi-model adaptation and full asphalt stirring is achieved.

CN222998697UActive Publication Date: 2025-06-20HENAN TUOFENG WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202422024417.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-20
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing stirring device has a fixed structure and cannot be adapted to the mixing tank of multiple models. It is easy to bond a large amount of asphalt raw materials during the stirring process, resulting in waste and affecting subsequent use.

Method used

A mixing device for the production of water-emulsion asphalt bridge coatings is designed, using a structure such as mounting frame, mounting plate, adjustment seat, and stirring rod. Through the design of the adjustment seat and stirring rod, the diameter and depth of the stirring device are adjusted, and the design of the cleaning rack and cleaning frame can reduce the adhesion and waste of asphalt.

Benefits of technology

This device can be used in various types of raw material mixing tanks to ensure sufficient stirring of asphalt, and reduce the waste and impact of asphalt through cleaning mechanisms, ensuring the cleanliness of the mixing rod.

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Abstract

The utility model discloses a stirring device for producing a water emulsion type asphalt road and bridge coating, which comprises a mounting frame, a mounting disc is arranged on the mounting frame, a bidirectional screw rod is arranged in the mounting disc, three groups of adjusting seats distributed at equal intervals are arranged below the mounting disc, a first adjusting rod is arranged in each adjusting seat, and a second adjusting rod is arranged in each adjusting seat. A second adjusting rod is arranged in the first adjusting rod, the first adjusting rod is in sliding connection with the adjusting seat, the second adjusting rod is in sliding connection with the first adjusting rod, a fixing seat is mounted below the second adjusting rod, and four groups of stirring rods which are symmetrically distributed are arranged on the fixing seat; the stirring diameter and depth of the stirring device can be adjusted by matching a mounting disc with a plurality of groups of adjusting seats which are distributed at equal intervals, and a first adjusting rod, a second adjusting rod and a stirring rod which are positioned below the adjusting seats, so that the application range of the device is effectively expanded, and the device can be suitable for raw material mixing tank bodies of various models.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt production, in particular to a stirring device for producing water-emulsion asphalt road and bridge coatings. Background Technique

[0002] Asphalt is a brown or black-brown organic cementitious material and an indispensable material in civil engineering construction. It has wide applications in projects such as buildings, roads, and bridges. Asphalt waterproof coatings are solvent-based or water-emulsion waterproof coatings formulated with asphalt as the base material. Solvent-based asphalt waterproof coatings refer to those prepared by directly dissolving unmodified petroleum asphalt in solvents such as gasoline, also known as primer. Water-emulsion asphalt waterproof coatings refer to coatings formed by dispersing petroleum asphalt in water under the action of chemical emulsifiers or mineral emulsifiers to form a stable water dispersion. In the asphalt production process, a stirring device is needed to assist in uniformly mixing various raw materials.

[0003] The existing stirring device has a fixed structure itself and can only be adapted to specific models of mixing tanks. Moreover, during the stirring operation, a large amount of asphalt raw materials adhere to the surface of the existing stirring device. Directly taking out the stirring device from the asphalt not only causes waste of some asphalt, but the residual asphalt coagulating on the surface of the stirring device will seriously affect the normal use of the stirring device and the purity of the asphalt during the next stirring operation. Content of the Utility Model

[0004] The purpose of the utility model is to provide a stirring device for producing water-emulsion asphalt road and bridge coatings to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A stirring device for producing water-emulsion asphalt road and bridge coatings, including a mounting frame, an installation disk is arranged on the mounting frame, a bidirectional lead screw is arranged in the installation disk, three groups of equally spaced adjustment seats are arranged below the installation disk, a first adjustment rod is arranged in the adjustment seat, a second adjustment rod is arranged in the first adjustment rod, the first adjustment rod is slidably connected with the adjustment seat, the second adjustment rod is slidably connected with the first adjustment rod, a fixed seat is installed below the second adjustment rod, four groups of symmetrically distributed stirring rods are arranged on the fixed seat, and all four groups of stirring rods are rotatably connected with the fixed seat through mounting rods. A fixed frame is arranged below the installation disk, the fixed frame is slidably connected with the mounting frame, a lead screw is arranged in the mounting frame, three groups of cleaning frames are sleeved on the three groups of adjustment seats, all three groups of cleaning frames are slidably connected with the fixed frame, two groups of cleaning frames are symmetrically distributed on all three groups of cleaning frames, and both the cleaning frame and the two adjustment frames are slidably sleeved on the four groups of stirring rods.

[0006] As a further preference of the present technical solution, the mounting disc is rotatably connected to the mounting frame through a bearing. Both ends of the bidirectional lead screw penetrate through the mounting disc and are rotatably connected to the mounting disc. Both sets of the adjusting seats on both sides are slidably connected to the mounting disc. Both ends of the bidirectional lead screw penetrate through both sets of the adjusting seats on both sides and are respectively threadedly connected to the two sets of adjusting seats. The middle adjusting seat is fixedly connected to the mounting disc and is movably sleeved on the bidirectional lead screw.

[0007] As a further preference of the present technical solution, gears are sleeved on all four mounting rods. Four symmetrically distributed racks are provided in the fixed seat. The four racks are respectively meshed and connected with the corresponding gears. A cylinder is provided in the fixed seat. The four racks are connected to the output end of the piston rod of the cylinder.

[0008] As a further preference of the present technical solution, a threaded rod is provided in the adjusting seat, and a threaded tube is provided in the first adjusting rod. The upper end of the threaded rod penetrates through the adjusting seat and is rotatably connected to the adjusting seat through a bearing. The threaded tube penetrates through the first adjusting rod and is rotatably connected to the first adjusting rod through a bearing. The lower end of the threaded rod penetrates through the first adjusting rod and is threadedly connected to the first adjusting rod. The lower end of the threaded tube penetrates through the second adjusting rod and is threadedly connected to the second adjusting rod.

[0009] As a further preference of the present technical solution, two symmetrically distributed limiting grooves are formed on the threaded rod, and two limiting blocks corresponding to the limiting grooves are provided on the threaded tube. The threaded tube is slidably sleeved on the threaded rod through the limiting blocks.

[0010] As a further preference of the present technical solution, both ends of the lead screw penetrate through the mounting frame and are rotatably connected to the mounting frame. The lead screw penetrates through the fixed frame and is threadedly connected to the fixed frame.

[0011] As a further preference of the present technical solution, both cleaning frames are slidably connected to the cleaning frame. Three bidirectional screws are provided in the three cleaning frames. The bidirectional screw is rotatably connected to the cleaning frame through a bearing. Both ends of the bidirectional screw penetrate through the two cleaning frames and are respectively threadedly connected to the two cleaning frames. A first bevel gear is sleeved on the bidirectional screw. A second bevel gear is provided in the cleaning frame. The second bevel gear is rotatably connected to the cleaning frame through a rotating shaft. The second bevel gear is meshed and connected with the first bevel gear.

[0012] The utility model provides a stirring device for producing water emulsion asphalt road and bridge coatings, which has the following

[0013] beneficial effects:

[0014] (1) The utility model realizes the adjustment of the stirring diameter and depth of the stirring device through the arranged mounting plate, multiple groups of equally spaced adjusting seats, and the first adjusting rod, the second adjusting rod, and the stirring rod located below the adjusting seats, effectively expanding the applicable range of the device and enabling it to be applicable to raw material mixing tanks of various models. By driving the rotation of the bidirectional lead screw by the motor, the two adjusting blocks on both sides are driven to slide in the mounting plate, thereby adjusting the distance between the three groups of adjusting seats. By driving the rotation of the threaded rod by the motor, under the limiting action of the adjusting seat, the first adjusting rod slides. Under the action of the limiting block and the limiting groove, the threaded pipe rotates synchronously with the threaded rod. Under the limiting action of the first adjusting rod, the second adjusting rod slides in the first adjusting rod, realizing the adjustment of the lowering length of the stirring rod. At the same time, through the arranged rack and gear, the opening degree of the four groups of symmetrically distributed stirring rods on each adjusting seat is adjusted, realizing the adaptation to different models of mixing tanks and ensuring the full stirring of the asphalt in the tank.

[0015] (2) The utility model realizes the cleaning of the stirring rod after stirring through the arranged cleaning frame, cleaning box, and fixing frame, reducing the adhesion of asphalt on the stirring rod, thereby causing waste of some asphalt and affecting the subsequent use effect of the stirring rod. At the same time, it avoids the pollution of the asphalt produced in the next batch by the asphalt stirred in the previous batch. After the stirring rod finishes stirring the asphalt, the four groups of stirring rods are retracted into a vertical state. Subsequently, by rotating the bidirectional screw, the two cleaning boxes are retracted, and the cleaning frame is fitted with the four groups of stirring rods. Then, the motor is started to drive the rotation of the lead screw. Under the limiting action of the mounting frame, the fixing frame drives the three cleaning frames and the cleaning boxes on the cleaning frames to move downward. During the downward movement of the cleaning frame and the cleaning box, the asphalt on the stirring rod in contact with them is scraped off and falls into the mixing tank, reducing asphalt waste and ensuring the cleanliness of the stirring rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of the whole of the utility model;

[0017] Figure 2 It is a schematic structural diagram of the mounting plate of the utility model;

[0018] Figure 3 It is a schematic structural diagram of the fixing frame of the utility model;

[0019] Figure 4 It is a schematic structural diagram of the adjusting seat of the utility model;

[0020] Figure 5 It is a schematic structural diagram of the cleaning frame of the utility model;

[0021] Figure 6 It is a schematic structural diagram of the stirring rod of the utility model;

[0022] In the figure: 1, mounting bracket; 2, mounting plate; 3, fixing bracket; 4, bidirectional lead screw; 5, adjusting seat; 6, first adjusting rod; 7, second adjusting rod; 8, fixing seat; 9, stirring rod; 10, mounting rod; 11, gear; 12, rack; 13, cylinder; 14, cleaning bracket; 15, cleaning frame; 16, bidirectional screw; 17, first bevel gear; 18, second bevel gear; 19, lead screw; 20, threaded rod; 21, threaded tube; 22, limiting groove; 23, limiting block. Detailed implementation manner

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] The present invention provides a technical solution: As Figure 1 , Figure 2 and Figure 6As shown in the figure, in this embodiment, a stirring device for producing water emulsion asphalt road and bridge coatings includes a mounting frame 1. There is a mounting plate 2 on the mounting frame 1. A bidirectional lead screw 4 is arranged inside the mounting plate 2. There are three sets of equally spaced adjustment seats 5 below the mounting plate 2. A first adjustment rod 6 is arranged inside the adjustment seat 5. A second adjustment rod 7 is arranged inside the first adjustment rod 6. The first adjustment rod 6 is slidably connected to the adjustment seat 5. The second adjustment rod 7 is slidably connected to the first adjustment rod 6. A fixed seat 8 is installed below the second adjustment rod 7. There are four sets of symmetrically distributed stirring rods 9 on the fixed seat 8. The four sets of stirring rods 9 are all rotatably connected to the fixed seat 8 through mounting rods 10. A fixed frame 3 is arranged below the mounting plate 2. The fixed frame 3 is slidably connected to the mounting frame 1. A lead screw 19 is arranged inside the mounting frame 1. Three sets of cleaning frames 14 are sleeved on the three sets of adjustment seats 5. The three sets of cleaning frames 14 are all slidably connected to the fixed frame 3. Two sets of cleaning frames 15 are symmetrically distributed on the three sets of cleaning frames 14. The cleaning frames 14 and the two sets of adjustment frames are all slidably sleeved on the four sets of stirring rods 9. The mounting plate 2 is rotatably connected to the mounting frame 1 through a bearing. The two ends of the bidirectional lead screw 4 respectively penetrate through the mounting plate 2 and are rotatably connected to the mounting plate 2. The two sets of adjustment seats 5 on both sides are both slidably connected to the mounting plate 2. The two ends of the bidirectional lead screw 4 respectively penetrate through the two sets of adjustment seats 5 on both sides and are respectively threadedly connected to the two sets of adjustment seats 5. The middle adjustment seat 5 is fixedly connected to the mounting plate 2 and is movably sleeved on the bidirectional lead screw 4. Four sets of gears 11 are sleeved on the four sets of mounting rods 10. Four sets of symmetrically distributed racks 12 are arranged inside the fixed seat 8. The four sets of racks 12 are respectively meshed and connected with the corresponding gears 11. A cylinder 13 is arranged inside the fixed seat 8. The four sets of racks 12 are connected to the output end of the piston rod of the cylinder 13. A threaded rod 20 is arranged inside the adjustment seat 5. A threaded tube 21 is arranged inside the first adjustment rod 6. The upper end of the threaded rod 20 penetrates through the adjustment seat 5 and is rotatably connected to the adjustment seat 5 through a bearing. The threaded tube 21 penetrates through the first adjustment rod 6 and is rotatably connected to the first adjustment rod 6 through a bearing. The lower end of the threaded rod 20 penetrates through the first adjustment rod 6 and is threadedly connected to the first adjustment rod 6. The lower end of the threaded tube 21 penetrates through the second adjustment rod 7 and is threadedly connected to the second adjustment rod 7. Two sets of symmetrically distributed limit grooves 22 are formed on the threaded rod 20. Two sets of limit blocks 23 corresponding to the limit grooves 22 are arranged on the threaded tube 21. The threaded tube 21 is slidably sleeved on the threaded rod 20 through the limit blocks 23.

[0025] Through the provided mounting plate 2, in cooperation with multiple sets of equally spaced adjustment seats 5, as well as the first adjustment rod 6, the second adjustment rod 7, and the stirring rod 9 located below the adjustment seat 5, the adjustment of the diameter and depth that the stirring device can stir is realized, effectively expanding the applicable range of the device, so that it can be applied to raw material mixing tanks of various models.

[0026] Such as Figure 3 , Figure 4 and Figure 5As shown in the figure, both ends of the lead screw 19 penetrate through the mounting frame 1 and are rotatably connected to the mounting frame 1. The lead screw 19 penetrates through the fixing frame 3 and is threadedly connected to the fixing frame 3. Both sets of cleaning frames 15 are slidably connected to the cleaning frame 14. A bidirectional screw 16 is provided in each of the three cleaning frames 14. The bidirectional screw 16 is rotatably connected to the cleaning frame 14 through a bearing. Both ends of the bidirectional screw 16 penetrate through the two cleaning frames 15 and are respectively threadedly connected to the two cleaning frames 15. A first bevel gear 17 is sleeved on the bidirectional screw 16. A second bevel gear 18 is provided in the cleaning frame 15. The second bevel gear 18 is rotatably connected to the cleaning frame 15 through a rotating shaft. The second bevel gear 18 is meshed with the first bevel gear 17.

[0027] Through the cooperation of the provided cleaning frame 14 and the cleaning frame 15 with the fixing frame 3, the stirring rod 9 after stirring is cleaned, reducing the adhesion of asphalt on the stirring rod 9, thereby causing waste of some asphalt and affecting the subsequent use effect of the stirring rod 9. At the same time, it avoids the pollution of the asphalt produced in the next group by the asphalt stirred in the previous batch.

[0028] The utility model provides a stirring device for producing water emulsion asphalt road and bridge coatings. The specific working principle is as follows: The rotation of the bidirectional lead screw 4 driven by the motor drives the two adjusting blocks on both sides to slide in the mounting plate 2, thereby adjusting the distance between the three adjusting seats 5. The rotation of the threaded rod 20 driven by the motor causes the first adjusting rod 6 to slide under the limiting action of the adjusting seat 5. Under the action of the limiting block 23 and the limiting groove 22, the threaded pipe 21 rotates synchronously with the threaded rod 20. Under the limiting action of the first adjusting rod 6, the second adjusting rod 7 slides in the first adjusting rod 6 to realize the adjustment of the lowering length of the stirring rod 9. At the same time, through the provided rack 12 and gear 11, the opening degree of the four stirring rods 9 symmetrically distributed on each adjusting seat 5 is adjusted to realize the adaptation to different types of mixing tanks, ensuring the full stirring of the asphalt in the tank. After the stirring rod 9 finishes stirring the asphalt, the four stirring rods 9 are retracted into a vertical state. Subsequently, the rotation of the bidirectional screw 16 retracts the two cleaning frames 15, and the cleaning frames 14 are fitted with the four stirring rods 9. Then, the motor is started to drive the rotation of the lead screw 19. Under the limiting action of the mounting frame 1, the fixing frame 3 drives the three cleaning frames 14 and the cleaning frames 15 on the cleaning frames 14 to move downward. During the downward movement of the cleaning frame 14 and the cleaning frame 15, the asphalt on the stirring rod 9 in contact with them is scraped off and falls into the mixing tank, reducing asphalt waste and ensuring the cleanliness of the stirring rod 9.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stirring device for producing water-emulsified asphalt road and bridge coatings, comprising a mounting frame (1), characterized in that: The mounting frame (1) is provided with a mounting plate (2), a bidirectional screw rod (4) is provided in the mounting plate (2), three groups of equally spaced adjustment seats (5) are provided below the mounting plate (2), a first adjustment rod (6) is provided in the adjustment seat (5), a second adjustment rod (7) is provided in the first adjustment rod (6), the first adjustment rod (6) is slidably connected to the adjustment seat (5), the second adjustment rod (7) is slidably connected to the first adjustment rod (6), a fixed seat (8) is provided below the second adjustment rod (7), and four groups of symmetrically distributed stirring rods (9) are provided on the fixed seat (8). ), the four groups of stirring rods (9) are rotatably connected to the fixed seat (8) through the mounting rod (10), a fixing frame (3) is provided below the mounting plate (2), the fixing frame (3) is slidably connected to the mounting frame (1), a screw rod (19) is provided inside the mounting frame (1), the three groups of adjusting seats (5) are sleeved with a cleaning frame (14), the three groups of cleaning frames (14) are slidably connected to the fixing frame (3), two groups of cleaning frames (15) are symmetrically distributed on the three groups of cleaning frames (14), and the cleaning frame (14) and the two groups of adjusting frames are slidably sleeved with the four groups of stirring rods (9).

2. The stirring device for producing water-emulsified asphalt road and bridge coating according to claim 1, characterized in that: The mounting plate (2) is rotatably connected to the mounting frame (1) via a bearing, the two ends of the bidirectional screw rod (4) respectively penetrate the mounting plate (2) and are rotatably connected to the mounting plate (2), the two groups of adjustment seats (5) on both sides are slidably connected to the mounting plate (2), the two ends of the bidirectional screw rod (4) respectively penetrate the two groups of adjustment seats (5) on both sides and are respectively threadedly connected to the two groups of adjustment seats (5), and the middle adjustment seat (5) is fixedly connected to the mounting plate (2) and movably sleeved with the bidirectional screw rod (4).

3. The stirring device for producing water-emulsified asphalt road and bridge coating according to claim 1, characterized in that: The four groups of mounting rods (10) are all sleeved with gears (11); the fixing seat (8) is provided with four groups of symmetrically distributed racks (12); the four groups of racks (12) are respectively meshed and connected with the corresponding gears (11); the fixing seat (8) is provided with a cylinder (13); the four groups of racks (12) are connected with the output end of the piston rod of the cylinder (13).

4. The stirring device for producing water-emulsified asphalt road and bridge coating according to claim 1, characterized in that: A threaded rod (20) is provided in the adjustment seat (5), a threaded tube (21) is provided in the first adjustment rod (6), the upper end of the threaded rod (20) passes through the adjustment seat (5) and is rotatably connected to the adjustment seat (5) via a bearing, the threaded tube (21) passes through the first adjustment rod (6) and is rotatably connected to the first adjustment rod (6) via a bearing, the lower end of the threaded rod (20) passes through the first adjustment rod (6) and is threadedly connected to the first adjustment rod (6), and the lower end of the threaded tube (21) passes through the second adjustment rod (7) and is threadedly connected to the second adjustment rod (7).

5. The stirring device for producing water-emulsified asphalt road and bridge coating according to claim 4, characterized in that: The threaded rod (20) is provided with two groups of symmetrically distributed limiting grooves (22), the threaded tube (21) is provided with two groups of limiting blocks (23) corresponding to the limiting grooves (22), and the threaded tube (21) is slidably sleeved with the threaded rod (20) via the limiting blocks (23).

6. The stirring device for producing water-emulsified asphalt road and bridge coating according to claim 1, characterized in that: Both ends of the screw rod (19) respectively penetrate the mounting frame (1) and are rotatably connected to the mounting frame (1); the screw rod (19) penetrates the fixing frame (3) and is threadedly connected to the fixing frame (3).

7. The stirring device for producing water-emulsified asphalt road and bridge coating according to claim 1, characterized in that: The two groups of cleaning frames (15) are slidably connected to the cleaning frame (14); the three groups of cleaning frames (14) are each provided with a bidirectional screw (16); the bidirectional screw (16) is rotatably connected to the cleaning frame (14) via a bearing; two ends of the bidirectional screw (16) respectively penetrate the two groups of cleaning frames (15) and are respectively threadedly connected to the two groups of cleaning frames (15); a first bevel gear (17) is sleeved on the bidirectional screw (16); a second bevel gear (18) is provided in the cleaning frame (15); the second bevel gear (18) is rotatably connected to the cleaning frame (15) via a rotating shaft; the second bevel gear (18) is meshedly connected to the first bevel gear (17).