Lever type pneumatic uncovering mechanism of wet type granulator
By designing a lever-type pneumatic cover opening mechanism, the automatic opening and closing of the cylinder head of the wet granulator is achieved by using the cylinder and swing arm, the problem of manpower operation in the existing technology is solved, and the effectiveness of automation is improved.
Patent Information
- Application Number
- CN202422216521.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing wet granulator cover lifting mechanism is generally a gas spring cover opening mechanism or a non-powered heavy hammer cover opening mechanism, which causes manpower operation to open and close the cylinder head and is inconvenient to use.
A lever-type pneumatic cover opening mechanism is designed, including a cylinder head, mounting seat, cylinder, swing arm, bracket and signal detection component. The cylinder head is automatically opened and closed by the cylinder driving action rod, and position detection is performed through the signal detection component to ensure accurate movement.
The automatic opening and closing of the cylinder head of the wet granulator is realized, reducing the amount of manpower, improving the effect of automation, and improving the convenience and efficiency of operation.
Smart Images

Figure CN222998738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wet granulators, in particular to a lever-type pneumatic cover-opening mechanism for a wet granulator. Background Art
[0002] A wet granulator generally consists of a frame, a driving and stirring mechanism, a cutter mechanism, a discharging device, a cylinder head device, a cover-lifting mechanism, an electric control mechanism and a pneumatic control mechanism.
[0003] Wet granulation refers to a method of adding a binder to drug powder and making the powder agglomerate together by the bridging or bonding action of the binder to prepare granules. A wet granulator is a device that uses a high-speed rotating granulating knife to cut the material mixed with a binder into wet granules.
[0004] The existing cover-lifting mechanisms of granulators are generally pneumatic spring cover-opening mechanisms (using springs or pneumatic springs to achieve cover-lifting or cover-closing), or non-powered heavy hammer cover-opening mechanisms. However, when opening and closing the cylinder head, the manual workload during closing is relatively large and it is inconvenient to use. Content of the Utility Model
[0005] The purpose of the utility model is to provide a lever-type pneumatic cover-opening mechanism for a wet granulator, which can automatically open and close the cylinder head of the material cylinder of the wet granulator, reduce the manual workload and achieve a better automatic use effect.
[0006] To achieve the above purpose, the utility model provides a lever-type pneumatic cover-opening mechanism for a wet granulator, which includes a cylinder head and a mounting seat. The mounting seat is located on one side of the cylinder head, and an auxiliary device is further included;
[0007] The auxiliary device includes a cylinder, a material cylinder, a bracket, a swing arm, a connecting shaft and a signal detection component. The cylinder is installed on the mounting seat through a cylinder seat. The material cylinder is fixed on a platform plate. The bracket is fixed on a flat plate. The swing arm is hinged to the bracket through a middle pin shaft, and the end of the swing arm is connected to an action rod through a guide shaft. A guide sleeve is arranged outside the action rod, and the guide sleeve is fixed on the flat plate. The connecting shaft is threadedly connected to the piston rod of the cylinder and threadedly connected to the action rod, and is located between the piston rod and the action rod. The signal detection component is arranged on one side of the cylinder close to the connecting shaft.
[0008] Wherein, the signal detection component includes a mounting frame, a limit guide block, a guide rod and a switch component. The mounting frame is fixedly connected to the cylinder and is located on the top of the cylinder; the limit guide block is welded on the connecting shaft; the guide rod is fixedly connected to the mounting frame and is slidably connected to the limit guide block and is located on the mounting frame; the switch component is arranged on the upper and lower sides of the mounting frame.
[0009] Among them, the switch member includes a first detection switch and a second detection switch. The first detection switch is detachably connected to the mounting bracket and is located above the mounting bracket; the second detection switch is detachably connected to the mounting bracket and is located below the mounting bracket.
[0010] Among them, the model of the first detection switch is LJ18A3-8-Z / BX.
[0011] Among them, the model of the second detection switch is LJ18A3-8-Z / BX.
[0012] For a lever-type pneumatic opening and closing mechanism of a wet granulator of the present utility model, when the cylinder head is opened, the air cylinder drives the action rod to move downward. When the cylinder head is fully opened, position detection needs to be performed by a signal detection component. After the signal is transmitted to the controller, the controller can perform the next action. When the cylinder head is closed, the air cylinder drives the action rod to move upward. When the cylinder head is fully closed, position detection needs to be performed by a signal detection component. After the signal is transmitted to the controller, the controller can perform the next action. This application adopts a design consisting of a bracket, a swing arm, a pin shaft, an air cylinder, and a guide shaft to form a three-hinge kinematic pair and a slider kinematic pair. Its degree of freedom is one, the structure is simple, the action is stable, and it can realize the automatic opening and closing of the cylinder head, effectively reducing the manual workload. Furthermore, it can realize the automatic opening and closing of the cylinder head of the material cylinder of the wet granulator, reduce the manual workload, and achieve a better automation use effect. Brief Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art.
[0014] Figure 1 It is a schematic diagram of the overall structure of the lever-type pneumatic opening and closing mechanism of the wet granulator of the present utility model.
[0015] In the figure: 1 - cylinder head, 2 - swing arm, 3 - pin shaft, 4 - guide shaft, 5 - bracket, 6 - action rod, 7 - guide sleeve, 8 - material cylinder, 9 - connecting shaft, 10 - piston rod, 11 - mounting bracket, 12 - first detection switch, 13 - limit guide block, 14 - guide rod, 15 - platform plate, 16 - air cylinder, 17 - air cylinder seat, 18 - mounting seat, 19 - second detection switch, 20 - flat plate. Detailed Description of the Embodiments
[0016] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation of the present utility model.
[0017] As Figure 1 shown, among themFigure 1 It is a schematic diagram of the overall structure of the lever-type pneumatic cover-opening mechanism of a wet granulator. The present utility model provides a lever-type pneumatic cover-opening mechanism for a wet granulator, including a cylinder head 1, a mounting seat 18, and an auxiliary device. The auxiliary device includes a cylinder 16, a material cylinder 8, a bracket 5, a swing arm 2, a connecting shaft 9, and a signal detection component. The signal detection component includes a mounting frame 11, a limit guide block 13, a guide rod 14, and a switch member. The switch member includes a first detection switch 12 and a second detection switch 19. Through the foregoing solution, the automatic opening and closing of the cylinder head of the material cylinder of the wet granulator can be realized, reducing the manual workload and achieving a better automatic use effect. It can be understood that the foregoing solution can realize the automatic opening and closing of the cylinder head of the material cylinder of the wet granulator.
[0018] In this embodiment, the mounting seat 18 is located on one side of the cylinder head 1, and the mounting seat 18 is used for fixing the cylinder 16.
[0019] Among them, the cylinder 16 is installed on the mounting seat 18 through a cylinder seat 17. The material cylinder 8 is fixed on a platform plate 15. The bracket 5 is fixed on a flat plate 20. The swing arm 2 is hinged to the bracket 5 through a middle pin shaft 3. The end of the swing arm 2 is connected to an action rod 6 through a guide shaft 4. A guide sleeve 7 is arranged outside the action rod 6, and the guide sleeve 7 is fixed on the flat plate 20. The connecting shaft 9 is threadedly connected to the piston rod 10 of the cylinder 16 and is also threadedly connected to the action rod 6, and is located between the piston rod 10 and the action rod 6. The signal detection component is arranged on one side of the cylinder 16 close to the connecting shaft 9. The cylinder seat 17 is fixed on the mounting seat 18 by bolts. The cylinder 16 is fixed on the cylinder seat 17 by bolts. The material cylinder 8 is fixed on the platform plate 15 by bolts. A flat plate 20 is installed on the material cylinder 8 to facilitate the fixed installation of the bracket 5 and the guide sleeve 7 by bolts. The swing arm 2 is hinged to the bracket 5 through a middle pin shaft 3. At the same time, the end of the swing arm 2 is connected to the action rod 6 through a guide shaft 4, so that when the action rod 6 moves, it can drive the swing arm 2 to move. Thread cavities are respectively arranged at the upper and lower ends of the connecting shaft 9 to facilitate the connection of the external thread end of the lower side of the action rod 6 and the external thread end of the top of the piston rod 10. The signal detection component is used for position detection when the cylinder head 1 is opened or loosened.
[0020] Secondly, the mounting bracket 11 is fixedly connected to the cylinder 16 and is located at the top of the cylinder 16; the limiting guide block 13 is welded to the connecting shaft 9; the guide rod 14 is fixedly connected to the mounting bracket 11, is slidably connected to the limiting guide block 13, and is located on the mounting bracket 11; the switch member is arranged on both the upper and lower sides of the mounting bracket 11. The mounting bracket 11 is fixed to the end cover of the cylinder 16 by bolts, the limiting guide block 13 is welded to the connecting shaft 9, the guide rod 14 is fixed to the mounting bracket 11 by tightening with nuts, a mating hole is provided on the limiting guide block 13 for sliding and guiding cooperation with the guide rod 14, and the switch member is arranged on both the upper and lower sides of the mounting bracket 11 for detecting the position of the limiting guide block 13 and feeding back the position information to the controller.
[0021] Then, the first detection switch 12 is detachably connected to the mounting bracket 11 and is located on the upper side of the mounting bracket 11; the second detection switch 19 is detachably connected to the mounting bracket 11 and is located on the lower side of the mounting bracket 11. The first detection switch 12 is fixed to the mounting bracket 11 by its own threaded piece, and the second detection switch 19 is fixed to the mounting bracket 11 by its own threaded piece.
[0022] Furthermore, the model of the first detection switch 12 is LJ18A3-8-Z / BX. The first detection switch 12 is an inductive proximity switch.
[0023] Finally, the model of the second detection switch 19 is LJ18A3-8-Z / BX. The second detection switch 19 is an inductive proximity switch.
[0024] When using the present utility model to automatically open and close the cylinder head of the wet granulator cylinder, reducing the manual workload and achieving better automation usage effects, the piston rod 10 of the cylinder 16 is made of corrosion-resistant and acid-resistant stainless steel, and the cylinder 16 is connected to the mounting seat 18 through the cylinder seat 17. The swing arm 2 is hinged to the bracket 5 through the middle pin shaft 3, and the end of the swing arm 2 is connected to the action rod 6 through the guide shaft 4. The piston rod 10 of the cylinder 16 drives the action rod 6 to move, so that the swing arm 2 rotates up and down around the bracket 5, thereby realizing the opening and closing action of the cylinder head 1 fixed at the front end of the swing arm 2. The cylinder 16 and the action rod 6 are connected by the connecting shaft 9, and the limit guide block 13 is connected to the connecting shaft 9. When the cylinder head 1 is opened, the action rod 6 moves downward, and the limit guide block 13 moves downward accordingly. When the cylinder head 1 is fully opened, it needs to pass through the second detection switch 19. After the second detection switch 19 transmits the signal to the controller, the controller can perform the next action; when the cylinder head 1 is closed, the action rod 6 moves upward, and the limit guide block 13 moves upward accordingly. When the cylinder head 1 is fully closed, it needs to pass through the first detection switch 12. After the first detection switch 12 transmits the signal to the controller, the controller can perform the next action. Further, this application adopts the design of a three-hinge kinematic pair and a slider kinematic pair composed of the bracket 5, the swing arm 2, the pin shaft 3, the cylinder 16, and the guide shaft 4. Its degree of freedom is one, the structure is simple, the action is stable, and it can realize the automatic opening and closing of the cylinder head 1, effectively reducing the manual workload. Furthermore, it can realize the automatic opening and closing of the cylinder head of the wet granulator cylinder, reducing the manual workload and achieving better automation usage effects.
[0025] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.
Claims
1. A lever-type pneumatic cover opening mechanism for a wet granulator, comprising a cylinder cover and a mounting seat, wherein the mounting seat is located on one side of the cylinder cover, characterized in that: Also includes auxiliary devices; The auxiliary device includes a cylinder, a material cylinder, a bracket, a swing arm, a connecting shaft and a signal detection component. The cylinder is installed on the mounting seat through a cylinder seat, the material cylinder is fixed on the platform plate, the bracket is fixed on the plane plate, the swing arm is hinged on the bracket through a middle pin shaft, and the end of the swing arm is connected to the action rod through a guide shaft, a guide sleeve is provided on the outside of the action rod, and the guide sleeve is fixed on the plane plate, the connecting shaft is threadedly connected to the piston rod of the cylinder, and is threadedly connected to the action rod, and is located between the piston rod and the action rod, and the signal detection component is arranged on the side of the cylinder close to the connecting shaft.
2. The lever-type pneumatic cover opening mechanism for a wet granulator according to claim 1, characterized in that: The signal detection assembly includes a mounting frame, a limit guide block, a guide rod and a switch component. The mounting frame is fixedly connected to the cylinder and is located at the top of the cylinder; the limit guide block is welded on the connecting shaft; the guide rod is fixedly connected to the mounting frame, slidably connected to the limit guide block, and is located on the mounting frame; the switch component is arranged on the upper and lower sides of the mounting frame.
3. The lever-type pneumatic cover opening mechanism for a wet granulator according to claim 2, characterized in that: The switch component includes a first detection switch and a second detection switch, wherein the first detection switch is detachably connected to the mounting frame and is located at the upper side of the mounting frame; the second detection switch is detachably connected to the mounting frame and is located at the lower side of the mounting frame.
4. The lever-type pneumatic cover opening mechanism for a wet granulator according to claim 3, characterized in that: The model of the first detection switch is LJ18A3-8-Z / BX.
5. The lever-type pneumatic cover opening mechanism for a wet granulator according to claim 3, characterized in that: The model of the second detection switch is LJ18A3-8-Z / BX.