Grain manure machine for rice production
By adopting a combined structure of rollers with height difference and saw-rails and flat brushes in Gonggu machine, the uneven stacking problem of rice at the docking of rollers is solved, and the rice processing efficiency and equipment energy consumption are improved.
Patent Information
- Application Number
- CN202421663983.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In Gonggu machine, the uneven accumulation of rice at the roller docking point leads to a decrease in the shelling efficiency, increase the roughness and energy consumption, and cause uneven wear.
A Gonggu machine for rice production was designed, using a combined structure of a roller with height difference, a saw-tabolism and a flat brush. By adjusting the curvature of the bend bars, the rice stacking height is controlled to ensure the uniform processing of rice in the Gonggu process.
It effectively reduces the accumulation height of rice at the roller, improves the efficiency of rice processing, ensures the integrity and original flavor of rice, and reduces the energy consumption and maintenance costs of equipment.
Smart Images

Figure CN222998827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rice hulling machines, and particularly relates to a hulling machine for rice production. Background Art
[0002] The hulling machine, as a powerful assistant in agricultural production, is mainly used for the hulling and screening of granular crops. Its working principle is to make the granular crops contact with the hulling elements through mechanical friction, so as to remove the outer hull of the crops and achieve the dual purposes of screening and hulling.
[0003] However, in actual operation, we need to note that the stacking height of rice at the roller docking part has a significant impact on the performance of the hulling machine. When the rice stacks too high here, the contact area between the paddy and the roller will be correspondingly reduced, thus weakening the extrusion and rubbing effects that the paddy receives between the rollers and resulting in a reduction in hulling efficiency. On the contrary, if the stacking is too low, although the contact area increases, the quantity of paddy decreases, which will also affect the hulling effect.
[0004] More critically, the uneven stacking of rice will also cause the paddy to receive uneven forces during the hulling process. Especially in the area where the stacking is too high, the pressure on the paddy is greater and it is more likely to be broken, thus increasing the breakage rate of brown rice. In addition, the uneven stacking will increase the rotational resistance of the roller, resulting in an increase in the energy consumption of the hulling machine. To maintain the hulling efficiency, it may be necessary to increase the rotational speed or pressure of the roller, but this will undoubtedly further exacerbate the energy consumption problem.
[0005] Finally, the uneven stacking of rice will also cause uneven wear on the roller. Especially in the area where the stacking is too high, the wear of the roller will be more serious, which will not only shorten the service life of the equipment, but also may increase the additional maintenance cost. Therefore, when using the hulling machine, it is crucial to ensure the uniform stacking of rice at the roller docking part. Summary of the Utility Model
[0006] The main purpose of the utility model is to provide a hulling machine for rice production, which can effectively solve the problems put forward in the background art.
[0007] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0008] A hulling machine for rice production includes a machine case, a feed inlet, a transmission device, a discharge outlet, a first servo motor, a second servo motor, and rollers with a height difference. The feed inlet and the discharge outlet are respectively located at the upper and lower ends of the machine case. A support frame is installed at the lower end of the machine case. The first servo motor is installed on the support frame and is connected to one of the rollers in the machine case through the transmission device. The second servo motor is installed on the side wall of the machine case and is connected to the other roller, and the rice hulling is realized by using the rollers with a height difference.
[0009] A filter hole is provided at the bottom of the chassis, and the filter hole is directly opposite to the discharge port, and the rice after the millet is filtered through the filter hole;
[0010] The side wall of the chassis is provided with a mounting groove, and an arc-shaped mounting block is installed in the mounting groove. The inner wall of the arc-shaped mounting block is provided with a bending strip, and the lower end of the bending strip is provided with a sawtooth strip, and the lower end of the sawtooth strip forms a sawtooth-shaped notch. The lower end of the sawtooth strip is provided with a leveling brush, and the leveling brush extends to the rollers with a height difference to reduce the rice accumulation height at the two rollers.
[0011] In a further optional solution, the sawtooth bar is composed of a plurality of arc-shaped bars of different lengths, the plurality of arc-shaped bars and the bending bars are welded and fixed, and the cross section of the sawtooth bar is designed in the shape of a Chinese character "丿";
[0012] In a further optional solution, the bending strip is made of an aluminum alloy bending material, the bending strip is fixed to the arc-shaped mounting block by welding, the arc-shaped mounting block is fixed to the mounting groove of the chassis by a locking assembly, and a sealing strip is provided at the connection between the arc-shaped mounting block and the chassis;
[0013] In a further optional solution, the flattening brush is fixed to the bottom of the sawtooth strip by hot melt, the flattening brush is made of rubber, and the distance between the flattening brush and the connection between the two rollers is adjusted by changing the curvature of the bending strip;
[0014] As a further optional solution, an inspection door is installed at the opening of the side wall at the other end of the chassis, and the inspection door faces two rollers with a height difference, and the inspection door is installed on the chassis through a hinge assembly and a lock assembly.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the present invention, the design of the flattening structure plays a vital role in improving the efficiency of rice processing. This structure, which includes serrated strips and flattening brushes, is carefully laid out, and its significant effect is reflected in the effective reduction of the accumulation height of rice at the roller. Such design optimization ensures the smooth flow of rice during the rice processing process without the need to stay in a certain position, thereby greatly improving the efficiency of the entire rice processing process.
[0017] In order to meet the needs of different types and states of rice, we have specially introduced the function of adjusting the curvature of the bending strip. By accurately adjusting the curvature of the bending strip, we can control the distance between the flat brush and the roller to achieve the best state. This design ensures that every grain of rice can be treated evenly and appropriately during the rice-grinding process, avoiding breakage or quality degradation caused by improper handling, which is conducive to maintaining the integrity and original flavor of the rice.
[0018] In addition, the curvature adjustment function of the bending strip also endows the Gonggu machine with higher adaptability and flexibility. Facing different production requirements, whether it is necessary to process different types of rice or adjust the Gonggu degree according to product requirements, users can quickly achieve it through simple operations. This function not only simplifies the operation process but also improves the practicality and versatility of the equipment.
[0019] To further enhance the reliability of the equipment and reduce maintenance costs, we have also specially designed a maintenance door. This design enables the staff to easily access the roller part for necessary maintenance and repair work. Whether it is daily maintenance or troubleshooting, it can be efficiently completed in a short time, ensuring the continuous and stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 is a top view of the overall structure of the present utility model;
[0022] Figure 3 is a display diagram of the chassis, maintenance door, arc-shaped mounting block and saw tooth strip of the present utility model;
[0023] Figure 4 is Figure 3 an enlarged schematic diagram at A in
[0024] Illustration: 1. Chassis; 2. Feeding port; 3. Maintenance door; 4. Transmission device; 5. First servo motor; 6. Second servo motor; 7. Discharge port; 8. Support frame; 9. Filter hole; 10. Installation groove; 11. Bending strip; 12. Saw tooth strip; 13. Notch; 14. Flat brush; 15. Arc-shaped mounting block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0026] Embodiment 1
[0027] In Figures 1 to 4In the detailed display of , we introduced a rice milling machine specifically for rice production. The equipment is mainly composed of a chassis 1, a feed port 2, a transmission device 4, a discharge port 7, two servo motors and rollers with a height difference. Among them, the feed port 2 and the discharge port 7 are respectively arranged at the upper and lower ends of the chassis 1, and a support frame 8 is installed at the bottom of the chassis 1 to ensure the stability of the equipment. The first servo motor 5 is installed on the support frame 8 and is tightly connected to a roller inside the chassis 1 through the transmission device 4. The second servo motor 6 is directly installed on the side wall of the chassis 1 and is connected to another roller. The two work together to realize the rice milling process through the height difference between the rollers.
[0028] In order to filter the rice after glutinous rice, filter holes 9 are specially provided at the bottom of the housing 1. These filter holes 9 are located just below the discharge port 7 to ensure that the rice is effectively filtered when it flows out.
[0029] In addition, we also opened a mounting groove 10 on the side wall of the chassis 1. An arc-shaped mounting block 15 is installed in this groove, and a bending strip 11 is provided on the inner wall of the mounting block. A sawtooth strip 12 extends from the lower end of the bending strip 11, and a sawtooth notch 13 is formed at the lower end. This design helps to better handle the rice. At the bottom of the sawtooth strip 12, we added a flat brush 14, which extends to the vicinity of the roller, effectively reducing the accumulation height of rice at the two rollers.
[0030] It is worth mentioning that the serrated bar 12 is composed of a plurality of arc-shaped bars of different lengths, which are firmly fixed to the bending bar 11 by welding. The cross-sectional design of the serrated bar 12 is a unique "丿" shape. The bending bar 11 is made of aluminum alloy bending material to ensure its strength and durability. At the same time, the bending bar 11 is also connected to the arc-shaped mounting block 15 by welding to ensure the stability of the overall structure. The arc-shaped mounting block 15 is fixed to the mounting slot 10 of the chassis 1 by a locking assembly, and a sealing strip is also provided at the connection between the mounting block and the chassis 1 to ensure the sealing of the equipment.
[0031] The flat brush 14 is made of rubber material and is fixed to the bottom of the sawtooth bar 12 by hot melting. By adjusting the curvature of the bending strip 11, we can flexibly adjust the distance between the flat brush 14 and the connection between the two rollers to meet different rice processing requirements.
[0032] Embodiment 2
[0033] On the basis of the first embodiment, we added the design of the inspection door 3 to the Gonggu machine. The inspection door 3 is installed at the opening of the side wall at the other end of the chassis 1, just facing the two rollers with a height difference. In this way, when the roller needs to be inspected or maintained, the staff can easily open the inspection door 3 and directly contact the roller part, which improves the convenience and efficiency of maintenance. The inspection door 3 is installed on the chassis 1 through the hinge assembly and the lock assembly to ensure its stability and safety.
[0034] Working process: The working process of the rice-grinding machine mainly revolves around two servo motors (the first servo motor 5 and the second servo motor 6) and rollers with height differences. When the rice enters the chassis 1 from the feed port 2, the two servo motors start working and drive the two rollers to rotate at different speeds. Due to the height difference between the rollers, the rice is subjected to different pressures and frictions when passing through the rollers, thereby achieving the rice-grinding effect. The rice after rice-grinding is filtered through the filter hole 9 at the bottom of the chassis 1 and flows out from the discharge port 7.
[0035] When the rice is piled up too high at the roller, the sawtooth bar 12 and the leveling brush 14 come into play. The sawtooth bar 12 effectively disperses and guides the rice flow through its unique "丿" shaped cross-section design and the sawtooth-shaped notch 13. At the same time, the leveling brush 14 can contact and sort the rice at the roller through the softness of its rubber material and the extensibility of its bristles to reduce the pile height.
[0036] In order to meet different rice processing requirements, the distance between the leveling brush 14 and the connection between the two rollers can be changed by adjusting the curvature of the bending strip 11. This adjustment process can be completed by loosening the lock assembly, adjusting the position of the arc-shaped mounting block 15 in the mounting groove 10, and then re-fixing the lock assembly. After the adjustment is completed, the distance between the leveling brush 14 and the roller will change, thereby realizing flexible adjustment of the rice stacking height.
[0037] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variants are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A rice milling machine for rice production, comprising a machine box (1), a feed inlet (2), a transmission device (4), a discharge port (7), a first servo motor (5), a second servo motor (6) and a roller with a height difference, wherein the feed inlet (2) and the discharge port (7) are respectively located at the upper and lower ends of the machine box (1), a support frame (8) is installed at the lower end of the machine box (1), the first servo motor (5) is installed on the support frame (8) and is connected to one of the rollers in the machine box (1) through the transmission device (4), the second servo motor (6) is installed on the side wall of the machine box (1) and is connected to another roller, and the rice milling is realized by using the roller with a height difference, characterized in that: The bottom of the chassis (1) is provided with filtering holes (9), and the filtering holes (9) are directly opposite to the discharge port (7). After filtering the paddy through the filtering holes (9), rice is obtained. An installation groove (10) is provided on the side wall of the chassis (1), and an arc-shaped installation block (15) is installed in the groove of the installation groove (10). A bending strip (11) is provided on the inner wall of the arc-shaped installation block (15), and a sawtooth strip (12) is provided at the lower end of the bending strip (11). A serrated notch (13) is formed at the lower end of the sawtooth strip (12). A flat brush (14) is provided at the lower end of the sawtooth strip (12), and the flat brush (14) extends to the rollers with a height difference to reduce the rice accumulation height at the two rollers.
2. A rice milling machine for rice production according to claim 1, characterized in that: The sawtooth strip (12) is composed of multiple arc-shaped strips with different lengths. The multiple arc-shaped strips and the bending strip (11) are welded and fixed, and the cross-section of the sawtooth strip (12) is designed in a "丿" shape.
3. A rice milling machine for rice production according to claim 2, characterized in that: The bending strip (11) is made of aluminum alloy bending material. The bending strip (11) and the arc-shaped installation block (15) are fixed by welding. The arc-shaped installation block (15) is fixed on the installation groove (10) of the chassis (1) through a buckle assembly, and a sealing strip is provided at the connection between the arc-shaped installation block (15) and the chassis (1).
4. A rice milling machine for rice production according to claim 3, characterized in that: The flat brush (14) is heat-melted and fixed at the bottom of the sawtooth strip (12). The flat brush (14) is made of rubber, and the curvature of the bending strip (11) is changed to adjust the distance between the flat brush (14) and the connection between the two rollers.
5. A rice milling machine for rice production according to claim 4, characterized in that: An inspection door (3) is installed at the opening of the other end side wall of the chassis (1), and the inspection door (3) is directly opposite to the two rollers with a height difference. The inspection door (3) is installed on the chassis (1) through a hinge assembly and a buckle assembly.