Automatic spraying device for foam glass mold box
By designing the automatic spraying device of the AGV vehicle carrier, combined with rotation, lift and translation components, the problems of cumbersome use of spraying devices and fixed position in the prior art are solved, and efficient and flexible spraying operations are achieved, meeting the needs of automated production.
Patent Information
- Application Number
- CN202421698121.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing automatic spraying device for foam glass mold boxes is cumbersome and has a fixed position, making it difficult to keep up with production needs, and it is difficult to achieve efficient spraying of mold boxes.
An automatic spraying device using an AGV vehicle as a carrier is designed, including rotation, lift and translation components to realize position transfer of the spraying mechanism and multi-angle spraying.
It realizes flexible position transfer of the spraying mechanism, improves spraying efficiency, avoids blind spots, and meets the needs of automated production.
Smart Images

Figure CN222999001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die box spraying, in particular to an automatic spraying device for foam glass die boxes. Background Technique
[0002] Foam glass is an inorganic non-metallic glass material formed by fine crushing and uniform mixing of broken glass, foaming agents, modified additives, foaming promoters, etc., and then high-temperature melting and molding in a die box. When the die box is in use, it needs to be sprayed with a release agent to improve the demolding effect. Spraying by manually holding a spray gun is too labor-consuming. Therefore, in the patent No. CN206359424U, the applicant previously developed and applied for an automatic spraying device for foam glass die boxes, including a base. On both sides of the top of the base, there are vertically welded support columns, and a top seat is arranged directly above the base. The two sides of the bottom of the top seat are respectively welded to the tops of the support columns, and a groove is opened at the bottom of the top seat. A first moving seat is slidably installed in the groove, and a first push rod motor is fixedly installed at the bottom of the first moving seat through bolts. The output shaft of the first push rod motor is connected to a fixed seat located directly below the first moving seat, and a spray head is installed at the bottom of the fixed seat. A chute is opened at the top of the top seat, and a through hole is opened on the inner wall of one side of the chute away from the opening of the chute. The through hole is communicated with the groove. This spraying equipment is too cumbersome to use and has a fixed position, and it is difficult to keep up with the existing production requirements, so there are deficiencies. Content of the Utility Model
[0003] The utility model is to avoid the deficiencies existing in the prior art and provides an automatic spraying device for foam glass die boxes that can be used movably.
[0004] The utility model solves the technical problems by adopting the following technical solutions: an automatic spraying device for foam glass die boxes, including an AGV vehicle, and a spraying mechanism is arranged on the AGV vehicle. The spraying mechanism includes:
[0005] A rotating assembly for driving and making a rotational motion;
[0006] A lifting assembly arranged on the rotating assembly, which rotates with the rotating assembly and can make a lifting motion;
[0007] A translation assembly arranged on the lifting assembly, which moves up and down with the lifting assembly and can make a horizontal reciprocating motion;
[0008] A spraying assembly arranged on the translation assembly, the spraying assembly includes a mounting frame and a first spray head arranged on the mounting frame, and the first spray head is used for spraying the release agent.
[0009] In several embodiments, the rotating assembly includes a rotating motor, a transmission wheel, a turntable, and a transmission belt. The rotating motor is disposed inside the AGV vehicle and its output end is connected to the transmission wheel. The transmission wheel is disposed above the AGV vehicle. The transmission wheel and the turntable are connected by the transmission belt for transmission. The lifting assembly is disposed on the turntable.
[0010] In several embodiments, the lifting assembly includes a lifting cylinder and a support platform. The support platform is connected to the output end of the lifting cylinder, and the output end of the lifting cylinder is vertically upward.
[0011] In several embodiments, a plurality of positioning posts are further disposed on the turntable. A guiding post is movably disposed inside the positioning post, and the guiding post is connected to the support platform.
[0012] In several embodiments, the translation assembly includes a translation cylinder, a fixed seat, and a guiding plate. The fixed seat is disposed on the support platform. The translation cylinder is disposed on the fixed seat. The output end of the translation cylinder is connected to the guiding plate. The guiding plate is partially disposed inside the fixed seat and can move along the fixed seat.
[0013] In several embodiments, the mounting bracket is connected to the guiding plate. A connecting pipe is further disposed on the mounting bracket. One end of the connecting pipe is connected to the first nozzle, and the other end is connected to a telescopic hose. The telescopic hose is communicated with a liquid supply container.
[0014] In several embodiments, an air pump is further disposed on the AGV vehicle. The air pump is connected to the second nozzle through a pipeline. The second nozzle is disposed on the mounting bracket.
[0015] In several embodiments, the first nozzle and the second nozzle are respectively disposed on opposite sides of the guiding plate.
[0016] The beneficial effects of the present utility model are as follows:
[0017] The present utility model uses an AGV vehicle as a carrier, can realize the position transfer of the spraying mechanism, is convenient for automatically spraying the release agent on the required mold boxes at different positions in different areas, improves the processing efficiency, and meets the automated production requirements.
[0018] The present utility model can realize rotation, lifting, and translation, improve the spraying efficiency, and avoid dead angles. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are only for the purpose of illustration of the selected embodiments and do not represent all possible embodiments, and should not be considered as a limitation of the scope of the present utility model.
[0020] Figure 1Schematically shows the overall structure of the automatic spraying device for the foam glass mold box in Embodiment 1;
[0021] Figure 2 Schematically shows Figure 1 the top view structure of
[0022] Figure 3 Schematically shows Figure 1 the distribution structure of the rotating components in
[0023] Figure 4 Schematically shows the top view structure of the automatic spraying device for the foam glass mold box in Embodiment 1. Detailed implementation manners
[0024] Next, with reference to the accompanying drawings, the embodiments of the present invention will be described in detail. To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention.
[0025] Therefore, the following detailed description of the embodiments of the present invention provided in conjunction with the accompanying drawings is not intended to limit the scope of the present invention claimed, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0026] Embodiment 1
[0027] As Figures 1-3 shown, the automatic spraying device for the foam glass mold box in this embodiment includes an AGV vehicle 10 and a spraying mechanism disposed on the AGV vehicle 10. The spraying mechanism is transferred by the AGV vehicle 10 to avoid moving the mold box with large volume and weight. The spraying mechanism mainly consists of a rotating component 20, a lifting component 30 disposed on the rotating component 20, a translation component 40 disposed on the lifting component 30, and a spraying component 50 disposed on the translation component 40. The rotating component 20 is used to drive and make a rotational motion. The lifting component 30 rotates with the rotating component 20 and can make a lifting motion. The translation component 40 rises and falls with the lifting component 30 and can make a horizontal reciprocating motion. The spraying component 50 includes a mounting frame 51 and a first spray head 52 disposed on the mounting frame 51. The first spray head 52 is used to spray the release agent. In combination with a conventional control system in the field, such as a PLC control system, the position rotation, lifting, and horizontal translation of the first spray head 52 can be realized to achieve multi-angle spraying.
[0028] Specifically, the rotating assembly 20 includes a rotating motor 21, a transmission wheel 22, a turntable 23 and a transmission belt 24. The rotating motor 21 is arranged inside the AGV vehicle 10 and its output end is connected to the transmission wheel 22. The transmission wheel 22 is arranged above the AGV vehicle 10. The transmission wheel 22 and the turntable 23 are in transmission connection through the transmission belt 24. The lifting assembly 30 is arranged on the turntable 23. By driving the transmission wheel 22 to rotate with the rotating motor 21 and driving the turntable 23 to rotate through the transmission belt 24, the lifting assembly 30, the translation assembly 40 and the spraying assembly 50 are driven to rotate simultaneously.
[0029] In addition, the lifting assembly 30 includes a lifting cylinder 31 and a support platform 32. The support platform 32 is connected to the output end of the lifting cylinder 31. The output end of the lifting cylinder 31 is arranged vertically upward. A plurality of positioning columns 33 are also arranged on the turntable 23. A guiding column 34 is movably arranged inside the positioning column 33. The guiding column 34 is connected to the support platform 32. Stable vertical movement is achieved through the cooperation of the positioning column 33 and the guiding column 34.
[0030] In addition, the translation assembly 40 includes a translation cylinder 41, a fixed seat 42 and a guiding plate 43. The fixed seat 42 is arranged on the support platform 32. The translation cylinder 41 is arranged on the fixed seat 42. The output end of the translation cylinder 41 is connected to the guiding plate 43. The guiding plate 43 is partially arranged inside the fixed seat 42 and can move along the fixed seat 42.
[0031] In addition, the mounting bracket 51 is connected to the guiding plate 43. A connecting pipe 53 is also arranged on the mounting bracket 51. One end of the connecting pipe 53 is connected to the first spray head 52 and the other end is connected to the telescopic hose 54. The telescopic hose 54 is communicated with the liquid supply container 55. The liquid supply container 55 stores the release agent and is used in cooperation with a pump body for extraction.
[0032] Embodiment 2
[0033] In this embodiment, the difference from Embodiment 1 is that a jetting assembly is added. The jetting assembly mainly consists of an air pump 61, a pipeline 62 and a second spray head 63. The air pump 61 is arranged on the AGV vehicle 10. The air pump 61 is connected to the second spray head 63 through the pipeline 62. The second spray head 63 is arranged on the mounting bracket 51. Jetting is performed through the second spray head 63, and the first spray head 52 and the second spray head 63 are respectively arranged on opposite sides of the guiding plate 43.
[0034] Thus, during use, the mold box can be jet-cleaned through the second spray head 63 first, and then the release agent can be sprayed through the first spray head 52.
[0035] All of the ways described herein may be performed in any suitable order. Any and all examples used, or the exemplary language provided herein (such as "for example") are merely for better illustrating the present utility model and are not intended to limit the scope of the present utility model, unless otherwise claimed. The language in the detailed description should not be construed as indicating any non-claimed essential elements for practicing the present utility model.
[0036] The present utility model describes preferred embodiments, including the best mode known to the inventors for carrying out the present utility model. Of course, variations of these preferred embodiments will be apparent to those skilled in the art. The inventors envision that those skilled in the art may use such variations as appropriate, and the inventors point out that the present utility model may be practiced in other ways different from those specifically described herein. Accordingly, the present utility model includes all improvements encompassed by the spirit and scope of the present utility model as defined by the claims. Moreover, unless otherwise stated or clearly inconsistent in context, the present utility model includes any of the above elements and all possible variations thereof.
Claims
1. An automatic spraying device for a foam glass mold box, comprising an AGV vehicle (10), characterized in that: The AGV vehicle (10) is provided with a spraying mechanism, and the spraying mechanism comprises: a rotating assembly (20), the rotating assembly (20) being used to drive and perform rotational motion; a lifting assembly (30) arranged on the rotating assembly (20), wherein the lifting assembly (30) rotates with the rotating assembly (20) and can perform lifting motion; a translation assembly (40) arranged on the lifting assembly (30), wherein the translation assembly (40) moves up and down along with the lifting assembly (30) and can make horizontal reciprocating motion; A spraying assembly (50) is arranged on the translation assembly (40), wherein the spraying assembly (50) comprises a mounting frame (51) and a first spray head (52) arranged on the mounting frame (51), wherein the first spray head (52) is used for spraying a mold release agent.
2. The automatic spraying device for a foam glass mold box according to claim 1, characterized in that: The rotating assembly (20) comprises a rotating motor (21), a transmission wheel (22), a turntable (23) and a transmission belt (24); the rotating motor (21) is arranged in the AGV vehicle (10) and its output end is connected to the transmission wheel (22); the transmission wheel (22) is arranged above the AGV vehicle (10); the transmission wheel (22) and the turntable (23) are connected in transmission via the transmission belt (24); and the lifting assembly (30) is arranged on the turntable (23).
3. The automatic spraying device for a foam glass mold box according to claim 2, characterized in that: The lifting assembly (30) comprises a lifting cylinder (31) and a supporting platform (32); the supporting platform (32) is connected to the output end of the lifting cylinder (31); and the output end of the lifting cylinder (31) is arranged vertically upward.
4. The automatic spraying device for a foam glass mold box according to claim 3, characterized in that: The rotating disk (23) is also provided with a plurality of positioning columns (33), and guide columns (34) are movably provided inside the positioning columns (33), and the guide columns (34) are connected to the supporting platform (32).
5. The automatic spraying device for a foam glass mold box according to claim 4, characterized in that: The translation assembly (40) comprises a translation cylinder (41), a fixed seat (42) and a guide plate (43); the fixed seat (42) is arranged on a support platform (32); the translation cylinder (41) is arranged on the fixed seat (42); the output end of the translation cylinder (41) is connected to the guide plate (43); the guide plate (43) is partially arranged in the fixed seat (42) and can move along the fixed seat (42).
6. The automatic spraying device for a foam glass mold box according to claim 5, characterized in that: The mounting frame (51) is connected to the guide plate (43). A connecting pipe (53) is also provided on the mounting frame (51). One end of the connecting pipe (53) is connected to the first nozzle (52), and the other end is connected to a telescopic hose (54). The telescopic hose (54) is in communication with a liquid supply container (55).
7. The automatic spraying device for a foam glass mold box according to claim 6, characterized in that: The AGV vehicle (10) is also provided with an air pump (61), and the air pump (61) is connected to a second nozzle (63) through a pipeline (62), and the second nozzle (63) is provided on a mounting frame (51).
8. The automatic spraying device for a foam glass mold box according to claim 7, characterized in that: The first nozzle (52) and the second nozzle (63) are respectively arranged on two opposite sides of the guide plate (43).
Citation Information
Patent Citations
Automatic spraying device of foam glass diaphragm capsule
CN206359424U