Wear-resistant steel bar temperature measuring and sorting device
By designing a temperature measurement and sorting device for wear-resistant steel rods, the temperature of both ends of the steel rod is detected by using the transmission rollers and temperature measurement components, and sorting qualified and unqualified steel rods through the turning mechanism, the problem that the quenching of both ends of the wear-resistant steel rods does not meet the production requirements during the quenching process is solved, effectively detecting and sorting is achieved, and the quality and production efficiency of the steel rods are improved.
Patent Information
- Application Number
- CN202421835657.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Wear-resistant steel rods are prone to bending and lagging during the quenching process, resulting in the quenching of both ends that does not meet the production requirements, and it is difficult for the existing technology to effectively detect and sort.
A wear-resistant steel rod temperature measurement and sorting device is designed, including a transmission roller, a temperature measurement component, a qualified steel rod and scrap steel rod storage mount, and a corresponding material turning mechanism. The first temperature measuring probe and the second temperature measuring probe respectively detect the temperature of the finished steel rod head and tail, determine whether it is quenched, and store the qualified and unqualified steel rods on the corresponding rigs through the material turning mechanism.
It realizes effective detection and sorting of the temperature at both ends of the finished steel rod, ensures that the quenching at both ends of the steel rod meets production requirements, and improves the quality and production efficiency of the steel rod.
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Figure CN222999191U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of steel manufacturing equipment, and relates to a temperature measuring and sorting device for wear-resistant steel bars, which is used for measuring the temperatures of the front and rear ends of the finished steel bars and sorting according to the temperatures. Background Art
[0002] Prior art: After the wear-resistant steel bars are quenched and produced, a collection rack is needed. Currently, the collection rack is an integral platform, and all the quenched wear-resistant steel bars are placed on this collection platform.
[0003] Main existing problems: During the quenching process of the wear-resistant steel bars, there are phenomena such as bending and jamming of the steel bars, resulting in the abnormal operation of the wear-resistant steel bars and causing quenching at both ends of the steel bars (the production requirement is that the positions 10 cm at both ends of the wear-resistant steel bars are not quenched). The steel bars quenched at both ends need to be picked out separately. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a temperature measuring and sorting device for wear-resistant steel bars, which solves the problem of how to detect and sort the temperatures at both ends of the finished steel bars.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is:
[0006] The utility model provides a temperature measuring and sorting device for wear-resistant steel bars, including:
[0007] A transmission roller path, which includes a plurality of transmission roller wheels arranged at intervals;
[0008] A temperature measuring component, which includes a first temperature measuring probe and a second temperature measuring probe. The first temperature measuring probe is arranged at the front end of the transmission roller path, and the second temperature measuring probe is arranged at the rear end of the transmission roller path;
[0009] A qualified steel bar storage rack, which is arranged on one side of the transmission roller path;
[0010] A waste steel bar storage rack, which is arranged on the other side of the transmission roller path;
[0011] A qualified steel bar turning mechanism, which includes a first turning cylinder and a first lever connected to the driving end of the first turning cylinder. The first lever extends into the gap between adjacent transmission roller wheels;
[0012] A waste steel bar turning mechanism, which includes a second turning cylinder and a second lever connected to the driving end of the second turning cylinder. The second lever extends into the gap between adjacent transmission roller wheels.
[0013] Preferably, the temperature measurement component further includes a probe position adjustment rod disposed on the side of the transfer roller path. The second temperature measurement probe is connected to the probe position adjustment rod in a position-changeable manner, and the extending direction of the probe position adjustment rod is consistent with the transfer direction of the transfer roller path.
[0014] Preferably, a striker is provided on the front side of the transfer roller path.
[0015] Preferably, the qualified steel bar storage rack has an inclined first tabletop, and the first tabletop gradually decreases from the end close to the transfer roller path to the far end.
[0016] Further, a first stop is provided at the lower part of the first tabletop.
[0017] Preferably, the scrap steel bar storage rack has an inclined second tabletop, and the second tabletop gradually decreases from the end close to the transfer roller path to the far end.
[0018] Further, a second stop is provided at the lower part of the second tabletop.
[0019] Preferably, two first temperature measurement probes and two second temperature measurement probes are provided. The two first temperature measurement probes are distributed on both sides of the front end of the transfer roller path and are staggered by a first set distance front and back. The two second temperature measurement probes are distributed on both sides of the rear end of the transfer roller path and are staggered by a second set distance front and back.
[0020] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:
[0021] In the wear-resistant steel bar temperature measurement and sorting device of the present invention, by respectively detecting the temperatures of the head and tail of the steel bar finished product through the first temperature measurement probe and the second temperature measurement probe, it is judged whether the head and tail of the steel bar are quenched. If not quenched, the temperature is high and it is a qualified steel bar, and the steel bar is flipped to the qualified steel bar turnover mechanism through the qualified steel bar turnover mechanism; if quenched, the temperature is low and it is an unqualified steel bar, and the steel bar is flipped to the scrap steel bar storage rack through the scrap steel bar turnover mechanism to achieve the purpose of sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Some specific embodiments of the present invention will be described in detail hereinafter with reference to the drawings in an exemplary but not restrictive manner. The same reference numerals in the drawings denote the same or similar components or parts. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
[0023] Figure 1 is a top view schematic diagram of a preferred embodiment of the wear-resistant steel bar temperature measurement and sorting device of the present invention;
[0024] Figure 2 is Figure 1Enlarged view of area A in [the figure];
[0025] Figure 3 is Figure 1 Enlarged view of area B in [the figure];
[0026] Figure 4 is Figure 1 Enlarged view of area C in [the figure].
[0027] Among them, the description of the attached drawing reference numerals is as follows:
[0028] 1. Transfer roller path; 11. Transfer roller; 12. Roller motor; 2. Temperature measurement component; 21. First temperature measurement probe; 22. Second temperature measurement probe; 23. Probe position adjustment rod; 3. Qualified steel bar storage rack; 31. First tabletop; 32. First stop; 4. Scrap steel bar storage rack; 41. Second tabletop; 42. Second stop; 5. Qualified steel bar turning mechanism; 51. First turning cylinder; 52. First lever; 53. First rotating shaft rod; 6. Scrap steel bar turning mechanism; 61. Second turning cylinder; 62. Second lever; 63. Second rotating shaft rod; 7. Bumping head; 8. Stop rotating cylinder; 9. Stop shaft rod; 10. Steel bar; 101. Front end of the steel bar; 102. Rear end of the steel bar. Specific implementation mode
[0029] Next, the technical solution of the present utility model will be clearly and completely described in conjunction with the attached drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative work shall fall within the protection scope of the present utility model.
[0030] As Figure 1 Shown in the top view of the wear-resistant steel bar temperature measurement and sorting device, it includes a transfer roller path 1, a temperature measurement component 2, a qualified steel bar storage rack 3, and a scrap steel bar storage rack 4.
[0031] The temperature measurement component 2 is used to detect the temperatures of the front and rear ends of the steel bar 10 on the transfer roller path 1. If the front and rear ends are not quenched, the temperature value is relatively high, and it is a qualified product, which is stored on the qualified steel bar storage rack 3. If the front and rear ends are quenched, the temperature value is relatively low, and it is an unqualified product, which is stored on the scrap steel bar storage rack 4. Since the qualified steel bar storage rack 3 and the scrap steel bar storage rack 4 are arranged on both sides of the transfer roller path 1, the qualified and unqualified steel bars 10 are placed separately, so the steel bars 10 are placed in an orderly manner and are not easily damaged.
[0032] The temperature measurement component 2 includes a first temperature measurement probe 21 and a second temperature measurement probe 22. Define Figure 1The right front is the front, and the left is the back. The first temperature measuring probe 21 is arranged at the front end of the conveying roller path 1, and the second temperature measuring probe 22 is arranged at the back end of the conveying roller path 1. The steel bar 10 is placed on the conveying roller path 1. The front end of the steel bar 10 corresponds to the first temperature measuring probe 21 and is measured by the first temperature measuring probe 21; the back end of the steel bar 10 corresponds to the second temperature measuring probe 22 and is measured by the second temperature measuring probe 22. The temperatures of the front and back ends of the steel bar 10 are obtained by the first temperature measuring probe 21 and the second temperature measuring probe 22 respectively. Since the wear-resistant steel bar requires no quenching within 10 mm at both ends, under normal production conditions, the temperatures at both ends are much higher than the temperature in the middle, and the temperatures at both ends are about 600 °C; however, due to the bending and malfunction of the blank during the quenching process, the two ends of the steel bar are quenched, and the temperatures at the two ends of the steel bar are relatively low, between 220 °C and 230 °C. Therefore, it is possible to judge whether the two ends of the steel bar have experienced quenching according to the temperature values at the two ends of the steel bar.
[0033] As Figure 1 and Figure 2 , a striker 7 is arranged on the front side of the conveying roller path. The striker 7 is used to stop and position the steel bar 10. A buffer structure can also be arranged in the striker 7 so that there is a buffer when the steel bar 10 is stopped. The striker 7 can accurately stop the front end of the steel bar 10 at the position of the first temperature measuring probe 21.
[0034] Figure 2 As shown, there are two first temperature measuring probes 21, which are distributed on both sides of the steel bar 10 and are aligned with an area of about 10 cm at the front end 101 of the steel bar 10. Two detection values can be obtained, and the two detection values can be compared or averaged to improve the accuracy of temperature detection. The two first temperature measuring probes 21 can also be staggered in the front-back direction by a first set distance, so as to detect the temperatures at different axial positions of the front end 101 of the steel bar, increasing the sampling points and improving the reliability of the detection values. At least one first temperature measuring probe 21 can be arranged.
[0035] As Figure 3 shown, two second temperature measuring probes 22 are arranged corresponding to the back end 102 of the steel bar 10. The two second temperature measuring probes 22 are distributed on both sides of the conveying roller path 1 and are aligned with the back end 102 of the steel bar 10 for measuring the temperature of the back end 102 of the steel bar. The two second temperature measuring probes 22 can also be staggered in the front-back direction by a second set distance. The second set distance can be equal to or different from the aforementioned first set distance.
[0036] The second temperature measuring probe 22 is connected to the probe position adjusting rod 23. The probe position adjusting rod 23 is arranged on the side of the conveying roller path 1. The extending direction of the probe position adjusting rod 23 is the same as the extending direction of the conveying roller path 1 and is also the same as the length direction of the steel bar 10 on the conveying roller path 1. The second temperature measuring probe 22 can change its position on the probe position adjusting rod 23. In this way, the temperature measurement operation can be carried out on steel bars 10 with different lengths.
[0037] AsFigure 1 On both sides of the transfer roller path 1, a qualified steel bar storage rack 3 and a scrap steel bar storage rack 4 are respectively arranged. A qualified steel bar turning mechanism 5 is arranged between the qualified steel bar storage rack 3 and the transfer roller path 1, and is used for turning the qualified steel bars 10 on the transfer roller path 1 onto the qualified steel bar storage rack 3. A scrap steel bar turning mechanism 6 is arranged between the scrap steel bar storage rack 4 and the transfer roller path 1, and is used for turning the unqualified steel bars 10 on the transfer roller path 1 onto the scrap steel bar storage rack 4.
[0038] As Figure 4 , the qualified steel bar turning mechanism 5 includes a first turning cylinder 51, a first lever 52, and a first rotating shaft rod 53. The driving end of the first turning cylinder 51 is connected to the first rotating shaft rod 53 (or a connecting rod is arranged below the first rotating shaft rod 53, and the driving end of the first turning cylinder 51 is connected to the lower end of the connecting rod). The first turning cylinder 51 can drive the first rotating shaft rod 53 to rotate along the axis of the first rotating shaft rod 53 itself. The first lever 52 is connected to the first rotating shaft rod 53. When the first rotating shaft rod 53 rotates along the axis of the first rotating shaft rod 53 itself, the first lever 52 can swing around the axis of the first rotating shaft rod 53. The first lever 52 extends into the gap between two adjacent transfer rollers 11, and the initial position is below the steel bar 10. When the first lever 52 swings upward, it lifts the steel bar 10 and turns the steel bar 10 onto Figure 1 the first tabletop 31 as shown.
[0039] As Figure 1 , a plurality of first levers 52 are arranged and distributed in the length direction of the first rotating shaft rod 53. The extending direction of the first rotating shaft rod 53 is the same as the extending direction of the transfer roller path 1 and also the same as the length direction of the steel bar 10. Using a plurality of first levers 52 to lift the steel bar 10 at multiple points can prevent the steel bar 10 from deforming when being transferred.
[0040] The first lever 52 can also be directly driven by the first turning cylinder 51 without passing through the first rotating shaft rod 53. The first rotating shaft rod 53 can drive a plurality of first levers 52 to rotate simultaneously, improving the efficiency.
[0041] The first tabletop 31 is composed of a plurality of inclined rods arranged in parallel in the length direction of the transfer roller path 1. The inclined direction of the first tabletop 31 gradually decreases from the end close to the transfer roller path 1 to the far end, that is Figure 1 gradually decreases in the direction from top to bottom in Figure 1is a top view and cannot show the height), which prompts the steel bar 10 to roll downward on the first tabletop 31. At the lower end of the first tabletop 31, that is, the lower height position, there is a first stop 32. The first stop 32 blocks the downward rolling of the steel bar 10 and keeps the steel bar 10 on the first tabletop 31. There are multiple first stops 32, all connected to the stop shaft rod 9, so as to block the steel bar 10 at multiple points. The stop shaft rod 9 is also rotatably arranged and connected to the driving end of the stop rotating cylinder 8 (or a connecting rod is arranged below the stop shaft rod 9, and the driving end of the stop rotating cylinder 8 is connected to the lower end of the connecting rod), and can be driven to rotate by the stop rotating cylinder 8. When the stop shaft rod 9 rotates, it drives the first stop 32 to swing. The first stop 32 can swing to a position where it loses the blocking effect on the steel bar 10, and the qualified steel bar 10 is discharged from the far side of the first tabletop 31.
[0042] As Figure 1 , the scrap steel bar turning mechanism 6 and the qualified steel bar turning mechanism 5 are arranged based on the same principle, including a second turning cylinder 61, a second lever 62, and a second rotating shaft rod 63.
[0043] The driving end of the second turning cylinder 61 is connected to the second rotating shaft rod 63 (or a connecting rod is arranged below the second rotating shaft rod 63, and the driving end of the second turning cylinder 61 is connected to the lower end of the connecting rod). The second turning cylinder 61 can drive the second rotating shaft rod 63 to rotate along the axis of the second rotating shaft rod 63 itself. The second lever 62 is connected to the second rotating shaft rod 63. When the second rotating shaft rod 63 rotates along the axis of the second rotating shaft rod 63 itself, the second lever 62 can swing around the axis of the second rotating shaft rod 63. The second lever 62 extends into the gap between two adjacent transmission rollers 11 and is initially located below the steel bar 10. When the second lever 62 swings upward, it lifts the steel bar 10 and flips the steel bar 10 to Figure 1 the second tabletop 41 shown in
[0044] As Figure 1 , there are multiple second levers 62, which are distributed in the length direction of the second rotating shaft rod 63. The extending direction of the second rotating shaft rod 63 is the same as the extending direction of the transmission roller path 1 and also the same as the length direction of the steel bar 10. Using multiple second levers 62 to lift the steel bar 10 at multiple points can prevent the steel bar 10 from deforming when being transferred.
[0045] The second lever 62 can also be directly driven by the second turning cylinder 61.
[0046] The second tabletop 41 is composed of multiple inclined rods arranged in parallel in the length direction of the transmission roller path 1. The inclination direction of the second tabletop 41 gradually decreases from the end close to the transmission roller path 1 to the far end, that is Figure 1 gradually decreases in the direction from bottom to top in Figure 1(The top view cannot show the height), which prompts the steel bar 10 to roll downward on the second tabletop 41. At the upper end of the second tabletop 41, that is, the lower height position, a second stop 42 is provided. The second stop 42 blocks the continuous downward rolling of the steel bar 10 and holds the steel bar 10 on the second tabletop 41. A plurality of second stops 42 are provided to block the steel bar 10 at multiple points. Since the second tabletop 41 is used to collect unqualified steel bars 10 and the number of steel bars 10 is not large, the second stop 42 can be made non-swingable. Of course, the second stop 42 can also be set to be swingable like the first stop 32.
[0047] In summary, the wear-resistant steel bar temperature measurement and sorting device in this example can measure the temperatures of the front end and the rear end of the steel bar 10, and decide whether to activate the qualified steel bar turning mechanism 5 or the scrap steel bar turning mechanism 6 according to the temperature measurement results. The qualified steel bar turning mechanism 5 turns the qualified steel bars 10 to the qualified steel bar storage rack 3 for storage, and the scrap steel bar turning mechanism 6 turns the unqualified steel bars 10 to the scrap steel bar storage rack 4 for storage. The steel bars 10 are sorted orderly, which is conducive to the subsequent packing operation.
[0048] The above embodiments are only used to illustrate the technical concept and characteristics of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly. It cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims
1. A wear-resistant steel bar temperature measurement and sorting device, characterized in that: include: A transmission roller conveyor (1), the transmission roller conveyor (1) comprising a plurality of transmission rollers (11) arranged at intervals; A temperature measuring component (2), the temperature measuring component (2) comprising a first temperature measuring probe (21) and a second temperature measuring probe (22), the first temperature measuring probe (21) being arranged at a front end of the transmission roller (1), and the second temperature measuring probe (22) being arranged at a rear end of the transmission roller (1); A qualified steel bar storage stand (3), wherein the qualified steel bar storage stand (3) is arranged on one side of the transmission roller conveyor (1); A scrap steel bar storage rack (4), wherein the scrap steel bar storage rack (4) is arranged on the other side of the transmission roller conveyor (1); A qualified steel bar turning mechanism (5), the qualified steel bar turning mechanism (5) comprising a first turning cylinder (51) and a first shifting rod (52) connected to a driving end of the first turning cylinder (51), the first shifting rod (52) extending into a gap between adjacent transmission rollers (11); A scrap steel rod turning mechanism (6), the scrap steel rod turning mechanism (6) comprising a second turning cylinder (61) and a second shifting rod (62) connected to a driving end of the second turning cylinder (61), the second shifting rod (62) extending into a gap between adjacent transmission rollers (11).
2. The wear-resistant steel bar temperature measurement and sorting device according to claim 1 is characterized in that: The temperature measurement assembly (2) further comprises a probe position adjustment rod (23) arranged on the side of the transmission roller (1); the second temperature measuring probe (22) is connected to the probe position adjustment rod (23) in a positionally changeable manner; and the extension direction of the probe position adjustment rod (23) is consistent with the transmission direction of the transmission roller (1).
3. The wear-resistant steel bar temperature measurement and sorting device according to claim 1 is characterized in that: A collision head (7) is provided on the front side of the transport roller (1).
4. The wear-resistant steel bar temperature measurement and sorting device according to claim 1 is characterized in that: The qualified steel bar storage stand (3) has an inclined first table surface (31), and the first table surface (31) gradually decreases from one end close to the transmission roller conveyor (1) to the other end.
5. The wear-resistant steel bar temperature measurement and sorting device according to claim 4 is characterized in that: A first stopper (32) is provided at the lower part of the first table surface (31).
6. The wear-resistant steel bar temperature measurement and sorting device according to claim 1 is characterized in that: The scrap steel rod storage rack (4) has an inclined second table top (41), and the second table top (41) gradually decreases from one end close to the transmission roller conveyor (1) to the other end.
7. The wear-resistant steel bar temperature measurement and sorting device according to claim 6 is characterized in that: A second stopper (42) is provided at the lower part of the second table surface (41).
8. The wear-resistant steel bar temperature measurement and sorting device according to claim 1 is characterized in that: Two of each of the first temperature measuring probe (21) and the second temperature measuring probe (22) are provided, the two first temperature measuring probes (21) are distributed on both sides of the front end of the transmission roller (1) and are staggered by a first set distance, and the two second temperature measuring probes (22) are distributed on both sides of the rear end of the transmission roller (1) and are staggered by a second set distance.