Tank cleaning instrument for Suma tank
By designing the can cleaning instruments for Suma tanks, and using automation and intelligent control, the problem of Suma tanks being difficult to clean is solved, achieving efficient, stable and energy-saving cleaning effects.
Patent Information
- Application Number
- CN202422065316.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Suma tanks are not easy to clean, and residues affect the analysis of gas sample data. The existing manual cleaning methods are time-consuming and labor-intensive, waste nitrogen and cannot guarantee standardized operations.
Design a tank cleaning instrument for Suma tanks, including frames, transmission devices, lifting devices, gas circuit devices and gas circuit connection components, and realize efficient cleaning of Suma tanks through automated and intelligent control.
It reduces the labor intensity of the operator, improves the cleaning efficiency of the Suma tank, ensures the stability and sealing of the cleaning process, and avoids the waste of cleaning gas.
Smart Images

Figure CN222999326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of container cleaning devices, in particular to a tank cleaning instrument for Summa cans. Background Art
[0002] In ambient air monitoring, sampling is a crucial step. For different sample types, there are various sampling methods available. Among them, Summa can sampling is a relatively common, efficient and reliable sample collection method. With its unique advantages, it is mainly used for the collection and storage of gas samples, the storage of calibration gases in on-line monitoring systems, the preparation of calibration gases in laboratories, and the dilution of gas samples. The inner wall and valve body of the Summa can are inertized to ensure the stability of components during storage.
[0003] Since it is not easy to clean the Summa can thoroughly, the residues in the Summa can will affect the analysis results of the next gas sample data, resulting in measurement data errors and unable to meet the needs of users. The existing method is to manually fill nitrogen into the Summa can, then release the nitrogen and refill it again. After repeated operations for many times, the cleaning of the Summa can can be achieved. However, this method is obviously time-consuming and laborious, wastes nitrogen, and cannot ensure standardized operation. Summary of the Utility Model
[0004] To solve the above technical problems, the utility model provides a tank cleaning instrument for Summa cans, which has a delicate structure, can reduce the labor intensity of operators, and improve the cleaning efficiency of Summa cans.
[0005] The technical solution provided by the utility model is as follows:
[0006] A tank cleaning instrument for Summa cans includes a frame; a transmission device fixedly arranged on the frame; a plurality of connecting brackets fixedly arranged at intervals on the transmission device; a mounting seat fixedly arranged on the upper surface of the connecting brackets;
[0007] A lifting device fixedly arranged at the rear end of the frame, including a lifting component bracket fixedly arranged on the frame, a lifting driving component fixed on the lifting component bracket, and a connecting block fixedly arranged at the lower end of the lifting driving component;
[0008] An air circuit device includes a three-way solenoid valve, a charging pipe, a suction pipe, and an air inlet and outlet straight pipe. The three-way solenoid valve is installed on the connecting block; the first interface of the three-way solenoid valve is connected to the upper end of the air inlet and outlet straight pipe; the second interface of the three-way solenoid valve is connected to one end of the charging pipe, and the other end of the charging pipe is connected to a cleaning gas tank; the third interface of the three-way solenoid valve is connected to one end of the suction pipe, and the other end of the suction pipe is connected to a vacuum pump;
[0009] An air circuit connecting component, the upper end of which is movably connected to the lower end of the air inlet and outlet straight pipe, and the lower end of which is detachably connected to the gas sampling port of the Summa can.
[0010] According to the aforementioned cleaning instrument for Summa canisters, the transmission device includes a driving motor, a speed reducer, an annular guide rail, a rotating wheel, a rotating shaft, a transmission belt, and a sliding seat; the driving motor is fixedly installed inside the frame; rotating shafts are respectively rotatably installed at the four corner positions of the upper end of the frame, the output end of the driving motor is fixedly connected to the bottom of one of the rotating shafts, and bearing sleeves are arranged on the other three rotating shafts, and the bearing sleeves are fixedly arranged inside the frame; rotating wheels are fixedly connected to the rotating shafts, and the four rotating wheels are connected by a transmission belt; a speed reducer is installed on the driving motor, and a number of sliding seats are fixedly connected at equal intervals on the outer side of the transmission belt, and the sliding seats are slidably connected to the annular guide rail, and the annular guide rail is fixedly installed on the top of the frame; a connecting support plate is fixedly arranged on the upper surface of the sliding seat.
[0011] Furthermore, the sliding seat includes a slot block, one side of the slot block is fixedly connected with a bearing mounting plate, the upper part of the bearing mounting plate is fixedly connected with the connecting support plate; at least two bearing pulleys are arranged at the bottom of the bearing mounting plate, and the bearing pulleys are slidably connected to the annular guide rail, and a pin is fixedly connected to the other side of the slot block corresponding to the bearing mounting plate, and the pin is fixedly connected to the transmission belt.
[0012] According to the aforementioned cleaning instrument for Summa canisters, it further includes a controller arranged inside the frame, a touch screen bracket and a touch screen fixed on one side of the frame, the controller is electrically connected to the touch screen, and the lifting drive component, the transmission device, the three-way solenoid valve, and the touch screen are respectively electrically connected to the controller.
[0013] Furthermore, it further includes a pressure sensor arranged on the air inlet and outlet straight pipe, and the pressure sensor is electrically connected to the controller.
[0014] Furthermore, it further includes: a positioning block fixed on the outer end face of the connecting support plate and a positioning detection sensor fixed on the lifting component bracket, and the positioning detection sensor is electrically connected to the controller.
[0015] Furthermore, it further includes a scanner fixed on the lifting component bracket and electrically connected to the controller.
[0016] According to the aforementioned cleaning instrument for Summa canisters, the inside of the air inlet and outlet straight pipe is an air inlet channel, and at least one air hole is opened along the circumference at the bottom end of the air inlet and outlet straight pipe;
[0017] The air path connecting component includes a cylindrical joint body, the upper end of the joint body is a straight pipe connecting end, and the straight pipe connecting end faces the air inlet and outlet straight pipe; the lower end of the joint body is a Summa canister connecting end, and a lower channel of the connecting piece is axially arranged inside the Summa canister connecting end 803, and the end of the Summa canister connecting end is detachably connected to the gas sampling port of the Summa canister;
[0018] The inner part of the straight pipe connection end is provided with a cylindrical groove. Along the circumferential direction inside the cylindrical groove, a first annular groove and a second annular groove are axially spaced. A first sealing washer and a second sealing washer are respectively arranged in the first annular groove and the second annular groove. The space of the cylindrical groove between the first sealing washer and the second sealing washer forms a buffer zone. The air inlet and outlet straight pipe is movably sleeved in the first sealing washer and the second sealing washer;
[0019] A limiting cylinder coaxial with the central axis of the cylindrical groove is arranged in the cylindrical groove. The limiting cylinder is a cylindrical structure with an open upper end and a closed lower end. The outer diameter of the limiting cylinder is smaller than the diameter of the cylindrical groove. An internal air flow channel communicating with the lower channel of the connecting piece is formed between the limiting cylinder and the inner wall of the joint main body;
[0020] A movable column is arranged in the inner cavity of the limiting cylinder. The central axis of the movable column coincides with the central axis of the limiting cylinder;
[0021] The top end of the movable column is fixedly connected with a frustum seat. The central axes of the frustum seat and the movable column coincide. The diameter of the upper bottom surface of the frustum seat is smaller than that of the lower bottom surface. The lower bottom surface of the frustum seat is fixedly or detachably connected with the movable column. The diameter of the lower bottom surface of the frustum seat is larger than the inner diameter of the limiting cylinder. The frustum seat moves between the limiting cylinder and the second sealing washer. The bottom port of the air inlet and outlet straight pipe is movably connected with the upper bottom surface of the frustum seat;
[0022] A spring is arranged in the inner cavity of the limiting cylinder. One end of the spring is fixed at the middle position of the inner cavity bottom surface of the limiting cylinder, and the other end of the spring abuts against the bottom surface of the movable column;
[0023] A positioning support is fixedly arranged on the lower end surface of the limiting cylinder, so that the central axis of the limiting cylinder coincides with the central axis of the cylindrical groove, and at the same time the internal air flow channel communicates with the lower channel of the connecting piece.
[0024] Further, a third annular groove is axially arranged along the circumferential direction near the opening position in the inner cavity of the limiting cylinder. A third sealing washer is arranged in the third annular groove. The movable column is sleeved in the third sealing washer and slides in the third sealing washer.
[0025] Further, the positioning support includes a positioning rod and at least one support arm on the top surface of the positioning rod. The upper end surface of the support arm contacts with the lower end surface of the limiting cylinder, the lower end surface of the support arm contacts with the bottom end surface of the cylindrical groove, and the positioning rod does not completely contact with the side wall of the lower channel of the connecting piece.
[0026] The utility model has the following beneficial effects:
[0027] (1). The structure of the cleaning instrument for the Summa can is exquisitely designed, realizing the cleaning work of multiple Summa cans at one time, reducing the labor intensity of the operators, and having high cleaning stability for the Summa cans;
[0028] (2) The can cleaning instrument of the SUMMA can realizes automated and intelligent use, achieving precise control of the cleaning process and avoiding waste of cleaning gas.
[0029] (3) The gas path connection components and the inlet / outlet straight pipes simplify the connection method between the two. Compared with the traditional connection method, these gas path connection components and the inlet / outlet straight pipes can not only reduce the connection time and labor cost, but also ensure the sealing performance during the connection process, intermediate process, and disconnection process. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a perspective view of the can cleaning instrument of the SUMMA can;
[0031] Figure 2 is Figure 1 a partial enlarged view of part A in
[0032] Figure 3 is Figure 1 a partial enlarged view of part B in
[0033] Figure 4 is a front view of the can cleaning instrument of the SUMMA can;
[0034] Figure 5 is Figure 4 a partial enlarged view of part C in
[0035] Figure 6 is a perspective view of the transmission device Figure 1 ;
[0036] Figure 7 is Figure 6 a partial enlarged view of part D in
[0037] Figure 8 is a perspective view of the transmission device Figure 2 ;
[0038] Figure 9 is a side view of the transmission device;
[0039] Figure 10 is a perspective view of the sliding seat Figure 1 ;
[0040] Figure 11 is a perspective view of the sliding seat Figure 2 ;
[0041] Figure 12 is a front view of the sliding seat;
[0042] Figure 13 is a perspective view of the combined state of the sliding seat, connecting support plate, placement seat, and positioning block;
[0043] Figure 14 is a perspective view of the gas path device;
[0044] Figure 15 Front view of the gas path device;
[0045] Figure 16 Stereogram of the connection state between the straight inlet / outlet pipe and the gas path connecting component;
[0046] Figure 17 Front view of the connection state between the straight inlet / outlet pipe and the gas path connecting component;
[0047] Figure 18 For Figure 17 Sectional view taken along the E-E direction in ;
[0048] Figure 19 Stereogram of the straight inlet / outlet pipe;
[0049] Figure 20 For Figure 19 Partial enlarged view at position F in ;
[0050] Figure 21 Exploded view of the gas path connecting component;
[0051] Figure 22 Stereogram of the gas path connecting component;
[0052] Figure 23 Front view of the gas path connecting component;
[0053] Figure 24 For Figure 23 Sectional view taken along the G-G direction in ;
[0054] Figure 25 Front view of the joint body;
[0055] Figure 26 For Figure 25 Sectional view taken along the H-H direction in ;
[0056] Figure 27 Stereogram of the limiting cylinder;
[0057] Figure 28 Front view of the limiting cylinder;
[0058] Figure 29 For Figure 28 Sectional view taken along the J-J direction in ;
[0059] Figure 30 Stereogram of the combined state of the frustum base and the movable column;
[0060] Figure 31 Stereogram of the positioning support;
[0061] Figure 32 Front view of the positioning support;
[0062] Figure 33 Isometric view of the positioning support with a cavity for the positioning support
[0063] Among them,
[0064] 100, frame;
[0065] 200, transmission device; 201, drive motor; 202, speed reducer; 203, annular guide rail; 204, rotating wheel; 205, rotating shaft; 206, transmission belt; 207, bearing sleeve; 208, sliding seat; 2081, card slot block; 2082, bearing mounting plate; 2083, bearing pulley; 2084, pin; 209, motor base; 2010, guide rail bottom plate;
[0066] 300, connecting support plate;
[0067] 400, placement seat;
[0068] 500, Summa canister; 501, gas sampling port;
[0069] 600, lifting device; 601, lifting component support; 602, lifting drive component; 603, connecting block;
[0070] 700, gas circuit device; 701, three-way solenoid valve; 7011, first interface; 7012; second interface; 7013, third interface; 702, charging pipe; 703, extraction pipe; 704, inlet and outlet straight pipe; 7041, straight pipe channel; 7042, air hole;
[0071] 800, gas circuit connection component; 801, joint body; 802, straight pipe connection end; 803, Summa canister connection end; 804, lower channel of the connecting piece; 805, cylindrical groove; 806, first annular groove; 807, second annular groove; 808, first sealing washer; 809, second sealing washer; 810, buffer zone; 811, limiting cylinder; 812, internal air flow channel; 813, third annular groove; 814, third sealing washer; 815, movable column; 816, spring; 817, conical seat; 818, positioning support; 8181, positioning rod; 8182, support arm; 8183, cavity of the positioning support;
[0072] 900, controller;
[0073] 1000, touch screen support;
[0074] 1100, touch screen;
[0075] 1200, positioning block;
[0076] 1300, positioning detection sensor;
[0077] 1400. Scanner;
[0078] 1500. Pressure sensor. Detailed implementation manner
[0079] To make the technical problems, technical solutions and advantages to be solved by the present utility model clearer, the following will clearly and completely describe the technical solutions of the present utility model in conjunction with the accompanying drawings Figures 1 to 33 and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. The components of the embodiments of the present utility model usually described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but only represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model.
[0080] The cleaning instrument for the SUMMA canister includes a frame 100, a transmission device 200, a plurality of connecting brackets 300, a placement seat 400, a lifting device 600, a gas circuit device 700 and a gas circuit connection component 800, as Figures 1 to 5 shown. The transmission device 200 is fixedly arranged on the frame 100. A plurality of connecting brackets 300 are fixedly arranged on the transmission device 200 at equal intervals. The placement seat 400 is fixedly arranged on the upper surface of the connecting bracket 300 for placing the SUMMA canister 500; the inner side of the placement seat 400 is an annular inclined surface, which plays a role of guiding and positioning for the placement of the SUMMA canister 500.
[0081] The transmission device 200 can be a motor-gear-rack structure, the motor is connected to the gear, the motor drives the gear to rotate, the gear drives the rack to move back and forth, and the connecting bracket 300 is fixedly arranged on the rack. The transmission device 200 can also be that the motor drives the chain to move, and the connecting bracket 300 is fixed on the chain. The transmission device 200 can also be that the motor drives the belt to move, and the belt is fixed to the connecting bracket 300 to realize the movement of the connecting bracket 300. Specifically as follows:
[0082] As Figures 6 to 9As shown in the figure, the transmission device 200 includes a driving motor 201, a speed reducer 202, an annular guide rail 203, a rotating wheel 204, a rotating shaft 205, a transmission belt 206 and a sliding seat 208; the driving motor 201 is fixedly installed inside the frame 100; rotating shafts 205 are respectively rotatably installed at the four corner positions of the upper end of the frame 100, the output end of the driving motor 201 is fixedly connected to the bottom of one of the rotating shafts 205, and bearing sleeves 207 are arranged on the other three rotating shafts 205, and the bearing sleeves 207 are fixedly arranged inside the frame 100. Rotating wheels 204 are fixedly connected to the rotating shafts 205, and the four rotating wheels 204 are drivingly connected by a transmission belt 206; a speed reducer 202 is installed on the driving motor 201, sliding seats 208 are fixedly connected at equal intervals on the outer side of the conveyor belt, the sliding seats 208 are slidably connected to the annular guide rail 203, and the annular guide rail 203 is fixedly installed on the top of the frame 100; a connecting support plate 300 is fixedly arranged on the upper surface of the sliding seat 208.
[0083] After the operator connects the lower port of the Summa canister connection end 803 of the gas circuit connection component 800 to the gas sampling port 501 of the Summa canister 500, a plurality of Summa canisters 500 with the gas circuit connection component 800 are placed at intervals on the placement seat 400. The transmission device 200 drives the connecting support plate 300 to move, thereby driving the Summa canisters 500 to move at equal intervals. After one Summa canister 500 is cleaned, the gas circuit connection component 800 above the next Summa canister 500 is moved to the lower part of the air inlet and outlet straight pipe 704 to clean the next Summa canister 500, reducing the labor intensity of the operator.
[0084] The lifting device 600 is fixedly arranged at the rear end of the frame 100, and includes a lifting component bracket 601 fixedly arranged on the frame 100, a lifting driving component 602 fixed on the lifting component bracket 601 and a connecting block 603 fixedly arranged at the lower end of the lifting driving component 602. One structure of the lifting driving component 602 in the lifting device 600 is an electric cylinder, and the end of the telescopic rod of the electric cylinder is fixedly connected with the connecting block 603, as Figure 5 shown. In addition, the lifting driving component 602 can also be a cylinder or an oil cylinder, or a motor gear and rack driving structure, and any structure that can generate a linear movement of the connecting block 603 can be the lifting driving component 602.
[0085] As Figure 5 、 Figure 14 and Figure 15As shown in the figure, the gas circuit device 700 includes a three-way solenoid valve 701, a charging pipe 702, an air extraction pipe 703, and an air inlet / outlet straight pipe 704. The three-way solenoid valve is a commonly used electromagnetic control valve, which consists of an electromagnet and a valve body. It has two action positions (ON and OFF), and at the same time has three interfaces: a first interface 7011, a second interface 7012, and a third interface 7013. The three-way solenoid valve 701 is installed on the connecting block 603; the first interface 7011 of the three-way solenoid valve 701 is connected to the upper end of the air inlet / outlet straight pipe 704; the second interface 7012 of the three-way solenoid valve 701 is connected to one end of the charging pipe 702, and the other end of the charging pipe 702 is connected to the cleaning gas tank; the third interface 7013 of the three-way solenoid valve 701 is connected to one end of the air extraction pipe 703, and the other end of the air extraction pipe 703 is connected to a vacuum pump;
[0086] The upper end of the gas circuit connecting component 800 is movably connected to the lower end of the air inlet / outlet straight pipe 704, and the lower end of the gas circuit connecting component 800 is detachably connected to the gas sampling port 501 of the Summa can 500;
[0087] The driving motor 201 drives the rotating shaft 205 to rotate, the rotating shaft 205 drives the rotating wheel 204 to rotate, the rotating wheel 204 drives the transmission belt 206 to rotate, the transmission belt 206 drives the sliding seat 208 to move, and further drives the connecting support plate 300 to slide along the annular guide rail 203, so as to drive the Summa can 500 to move at equal intervals.
[0088] The lifting device 600 drives the lifting of the three-way solenoid valve 701, and the lifting of the three-way solenoid valve 701 drives the lifting of the air inlet / outlet straight pipe 704, thereby realizing the connection and disconnection between the air inlet / outlet straight pipe 704 and the gas circuit connecting component 800.
[0089] By controlling the opening and closing of the interfaces of the three-way solenoid valve 701, the flow of gas during the cleaning process is realized. After the air inlet / outlet straight pipe 704 and the gas circuit connecting component 800 are connected, the second interface 7012 of the three-way solenoid valve 701 is closed, and the third interface 7013 of the three-way solenoid valve 701 is opened. After the vacuum pump is started, the gas inside the Summa can 500 is pumped out. After a period of time, the third interface 7013 of the three-way solenoid valve 701 is closed, and the second interface 7012 of the three-way solenoid valve 701 is opened, and the cleaning gas inside the cleaning gas tank is charged into the Summa can 500. The commonly used gas is nitrogen. In such a cyclic process, the inside of the Summa tube can is cleaned.
[0090] The tank cleaning instrument for the SUMMA can of the present utility model drives the connecting support plate to move through a transmission device, the connecting support plate drives the SUMMA can to move, and drives the air inlet and outlet straight pipe to move downward through a lifting device. After the air inlet and outlet straight pipe is connected to the gas path connecting component, the inside of the SUMMA can is cyclically evacuated and filled with cleaning gas to realize the cleaning of the inside of the SUMMA can. After the cleaning is completed, the lifting device drives the air inlet and outlet straight pipe to move upward, and the air inlet and outlet straight pipe is separated from the gas path connecting component. The transmission device moves the next SUMMA can with the gas path connecting component to the lower part of the air inlet and outlet straight pipe, so as to complete the internal cleaning of multiple SUMMA cans. The structure of the tank cleaning instrument for the SUMMA can is exquisitely designed, realizing the cleaning work of multiple SUMMA cans at one time, reducing the labor intensity of the operator, and having high cleaning stability for the SUMMA can.
[0091] As Figures 10 to 12 shown, the sliding seat 208 includes a clamping groove block 2081. One side of the clamping groove block 2081 is fixedly connected with a bearing mounting plate 2082, and the upper part of the bearing mounting plate 2082 is fixedly connected with the connecting support plate 300. At least two bearing pulleys 2083 are arranged at the bottom of the bearing mounting plate 2082, and the bearing pulleys 2083 are slidably connected with the annular guide rail 203. The other side of the clamping groove block 2081 corresponding to the bearing mounting plate 2082 is fixedly connected with a clamping pin 2084, and the clamping pin 2084 is fixedly connected with the transmission belt 206. In this embodiment, four bearing pulleys 2083 are arranged at the bottom of the bearing mounting plate 2082. As Figure 13 shown, the connecting support plate 300 is fixedly arranged on the upper part of the bearing mounting plate 2082.
[0092] Specifically, a motor seat 209 is fixedly arranged in the frame 100, and the driving motor 201 is installed in the motor seat 209, as Figure 8 shown; a guide rail bottom plate 2010 is arranged at the top of the frame 100, and the annular guide rail is fixedly arranged on the guide rail bottom plate 2010, as Figure 7 shown.
[0093] The lifting driving component 602 drives the connecting block 603 to move up and down, drives the three-way solenoid valve 701 to move up and down, and further drives the air inlet and outlet straight pipe 704 to move up and down. When the air inlet and outlet straight pipe 704 moves downward and is connected to the gas path connecting component 800, the lifting driving component 602 stops operating, and the internal cleaning process of the SUMMA can 500 is carried out. After the cleaning is completed, the lifting driving component 602 drives the connecting block 603 to move upward, and the air inlet and outlet straight pipe 704 is disconnected from the gas path connecting component 800.
[0094] The air inlet and outlet straight pipe 704 is a hard pipe and can be connected to the gas path connecting component 800; the gas filling pipe 702 and the air extraction pipe 703 are flexible pipes, and the gas filling pipe 702 and the air extraction pipe 703 move along with the connecting block 603.
[0095] An adsorption filter (not shown in the figure) is provided on the suction pipe 703, and the adsorption filter communicates with the inside of the suction pipe 703. After the organic pollutants and water vapor extracted from the SUMMA can 500 are absorbed by the adsorption filter, they become clean gas and are discharged from the vacuum pump. While cleaning the SUMMA can 500, it can also effectively prevent the organic pollutants in the organic waste from volatilizing into the air, ensuring the safety of the experiment and preventing the operator from inhaling the polluted gas discharged from the SUMMA can 500 and affecting their health.
[0096] It also includes a controller 900 provided inside the frame 100, a touch screen bracket 1000 fixed on one side of the frame 100, and a touch screen 1100. As Figure 1 and Figure 4 shown, the controller 900 is electrically connected to the touch screen 1100, and the lifting drive component 602, the transmission device 200, the three-way solenoid valve 701, and the touch screen 1100 are respectively electrically connected to the controller 900. Cleaning control conditions such as the pressure of the cleaning gas charged into the cleaning gas tank, the speed of the cleaning gas, the pressure of the vacuum, the speed of evacuating the vacuum, and the number of cleaning gas-vacuum evacuation cycles can be input on the touch screen 1100.
[0097] It also includes: a positioning block 1200 fixed on the outer end face of the connection support plate 300 and a positioning detection sensor 1300 fixed on the lifting component bracket 601. As Figure 2 shown. The positioning detection sensor 1300 is electrically connected to the controller 900. When the positioning detection sensor 1300 detects a positioning block 1200 outside one connection support plate 300, at this time, the gas path connection component 800 at the top of the SUMMA can 500 on the connection support plate is aligned with the air inlet and outlet straight pipe 704 up and down, ensuring that the lifting device 600 drives the air inlet and outlet straight pipe 704 to be accurately connected to the gas path connection component 800.
[0098] It also includes a pressure sensor 1500 provided on the air inlet and outlet straight pipe 704. As Figure 5 shown. The pressure sensor 1500 is electrically connected to the controller 900. The pressure sensor 1500 is used to detect the pressure of the cleaning gas charged into the SUMMA can 500 and the vacuum pressure inside the SUMMA can 500 during vacuum evacuation.
[0099] The transmission device 200 drives the connecting support plate 300 to move, thereby driving the Summa can 500 to move at equal intervals. When the positioning detection sensor 1300 detects the positioning block 1200, the transmission device 200 stops running, and the lower end of the air inlet interface is aligned with the upper end of the air outlet interface, ensuring that when the lifting device 600 drives the air inlet and outlet straight pipe 704 to descend, the air inlet interface is accurately connected to the air outlet interface, realizing the automatic control of the Summa can cleaning instrument. After one Summa can 500 is cleaned, the transmission device 200 is started. When the positioning detection sensor 1300 detects the positioning block 1200 on the outer end face of the next connecting support plate 300, the transmission device 200 stops running, and the next Summa can 500 is cleaned.
[0100] It further includes a scanner 1400 fixedly arranged on the lifting component bracket 601 and electrically connected to the controller 900, as Figure 2 shown. When the positioning detection sensor 1300 detects the positioning block 1200, the scanner 1400 identifies the ID code on the Summa can 500 at the cleaning position and transmits the information of the Summa can 500 to the controller 900, which is displayed and stored on the touch screen 1100, realizing the intelligent recording of the Summa can cleaning instrument and reducing the work intensity of the operator.
[0101] The cleaning instrument for the Summa can can realize automatic and intelligent use, achieve precise control of the cleaning process, and avoid waste of cleaning gas.
[0102] The embodiment of the present utility model provides an air inlet and outlet straight pipe 704 and an air path connection component 800, specifically as follows:
[0103] The inside of the air inlet and outlet straight pipe 704 is a straight pipe channel 7041, and at least one air hole 7042 is arranged along the circumference at the bottom end of the air inlet and outlet straight pipe 704, as Figure 19 and Figure 20 shown.
[0104] As Figures 21 to 26 shown, the air path connection component 800 includes a cylindrical joint body 801. The upper end of the joint body 801 is a straight pipe connection end 802; the lower end of the joint body 801 is a Summa can connection end 803. An inner connecting piece lower end channel 804 is arranged axially in the Summa can connection end 803, and the end of the Summa can connection end 803 is detachably connected to the gas sampling port 501 of the Summa can 500.
[0105] The inner part of the straight pipe connection end 802 is provided with a cylindrical groove 805. Along the circumferential direction inside the cylindrical groove 805, a first annular groove 806 and a second annular groove 807 which are axially spaced are provided. A first sealing washer 808 and a second sealing washer 809 are respectively arranged in the first annular groove 806 and the second annular groove 807. Since the first sealing washer 808 and the second sealing washer 809 are respectively sleeved on the first annular groove 806 and the second annular groove 807, the detachment of the first sealing washer 808 and the second sealing washer 809 is avoided, and finally the sealing effect is better. The space of the cylindrical groove 805 between the first sealing washer 808 and the second sealing washer 809 forms a buffer zone 810; when the air inlet and outlet straight pipe 704 is connected with the air path connecting component 800, the air inlet and outlet straight pipe 704 is movably sleeved in the first sealing washer 808 and the second sealing washer 809, so as to avoid external gas from entering the internal space during the connection process and causing gas pollution.
[0106] A limiting cylinder 811 which coincides with the central axis of the cylindrical groove 805 is arranged in the cylindrical groove 805. The structure of the limiting cylinder 811 is as Figures 27 to 29 shown. The limiting cylinder 811 is a cylindrical structure with an open upper end and a closed lower end; the outer diameter of the limiting cylinder 811 is smaller than the diameter of the cylindrical groove 805, and an internal air flow channel 812 which communicates with the lower end channel 804 of the connecting piece is formed between the outer side of the limiting cylinder 811 and the inner wall of the joint body 801. An activity column 815 is arranged in the inner cavity of the limiting cylinder 811. The central axis of the activity column 815 coincides with the central axis of the limiting cylinder 811, and the activity column 815 can move up and down along the central axis direction in the inner cavity of the limiting cylinder 811.
[0107] The top end of the activity column 815 is connected with a frustum seat 817. The central axes of the frustum seat 817 and the activity column 815 coincide, as Figure 30 shown. The connection mode between the frustum seat 817 and the activity column 815 is slot clamping or threaded connection or bonding or integral molding. The diameter of the upper bottom surface of the frustum seat 817 is smaller than the diameter of the lower bottom surface. The diameter of the lower bottom surface of the frustum seat 817 is larger than the diameter of the activity column 815, and the lower bottom surface of the frustum seat 817 is connected with the activity column 815. The diameter of the lower bottom surface of the frustum seat 817 is larger than the inner diameter of the limiting cylinder 811, and the frustum seat 817 moves between the limiting cylinder 811 and the second sealing washer 809. The diameter of the upper bottom surface of the frustum seat 817 is larger than the inner diameter of the air inlet and outlet straight pipe 704, and the bottom port of the air inlet and outlet straight pipe 704 is movably connected with the upper bottom surface of the frustum seat 817. During the process of inflating the inside of the Summa can 500, when the bottom port of the air inlet and outlet straight pipe 704 contacts the upper bottom surface of the frustum seat 817, the gas in the straight pipe channel 7041 can flow out from the air holes 7042 of the air inlet and outlet straight pipe 704 to the internal air flow channel 812.
[0108] As Figure 24As shown, a spring 816 is arranged in the inner cavity of the limit cylinder 811. One end of the spring 816 is fixed at the middle position of the bottom surface of the inner cavity of the limit cylinder 811. The fixing method can be bonding or clamping. The other end of the spring 816 abuts against the bottom surface of the movable column 815.
[0109] While playing a sealing role, the second sealing washer 809 and the limit cylinder 811 play a role in limiting the moving positions at both ends of the movement of the frustum seat 817.
[0110] A positioning support 818 is fixedly arranged on the lower end surface of the limit cylinder 811, so that the central axis of the limit cylinder 811 coincides with the central axis of the cylindrical groove 805, and at the same time, it is ensured that the internal air flow channel 812 communicates with the lower end channel 804 of the connecting piece. The fixing method is bonding, clamping or thread connection.
[0111] The combined structure of the first annular groove 806, the second annular groove 807 and the corresponding first sealing washer 808 and second sealing washer 809 ensures the sealing effect of the internal space during the connection process, ventilation process and separation process of the air inlet and outlet straight pipe 704 and the air path connecting component 800, and avoids the entry of external gas into the internal space and affecting the purity of the internal flowing gas.
[0112] The setting of the spring 816 in the limit cylinder 811 can realize the automatic reset of the frustum seat 817, making it more convenient to use; at the same time, it avoids the entry of external gas into the internal space of the air path connecting component 800 during the process of the air inlet and outlet straight pipe 704 moving out of the air path connecting component 800 and affecting the purity of the next incoming gas.
[0113] A preferred embodiment of the present utility model: A third annular groove 813 is opened along the circumferential direction near the opening position of the inner cavity of the limit cylinder 811. A third sealing washer 814 is arranged in the third annular groove 813. The movable column 815 is sleeved in the third sealing washer 814, and the movable column 815 can slide in the third sealing washer 814.
[0114] By arranging the third sealing washer 814 at the opening position of the limit cylinder 811, it avoids the closed space that is prone to storing gas formed inside the limit cylinder 811 due to the up and down movement of the movable column 815 in the limit cylinder 811, and thus avoids gas pollution.
[0115] Another preferred embodiment of the present utility model: The structure of the positioning support 818 is as Figure 31 and Figure 32As shown, the positioning support member 818 includes a positioning rod 8181 and at least one support arm 8182 located on the top surface of the positioning rod 8181. In this embodiment, two symmetric support arms 8182 are provided. The positioning rod 8181 is stuck in the lower channel 804 of the connecting member, playing a role in positioning and limiting to make the central axis of the limiting cylinder 811 coincide with the central axis of the cylindrical groove 805. The upper end surface of the support arm 8182 contacts the lower end surface of the limiting cylinder 811, and the lower end surface of the support arm 8182 contacts the bottom end surface of the cylindrical groove 805, playing a role in supporting the limiting cylinder 811. The positioning rod 8181 does not completely contact the side wall of the lower channel 804 of the connecting member, and the positioning rod 8181 partially fits with the side wall of the lower channel 804 of the connecting member, ensuring that the internal air flow channel 812 communicates with the lower channel 804 of the connecting member.
[0116] Further, in order to meet the requirement that a large flow of gas passes through the space between the internal air flow channel 812 and the lower channel 804 of the connecting member, the positioning support member 818 is of a shell structure, forming a positioning support member cavity 8183, as Figure 33 shown. When filling the cleaning gas into the SUMMA can 500, part of the air flow enters the lower channel 804 of the connecting member from the internal air flow channel 812, and another part of the air flow flows from the outside of the positioning support member 818 to the lower channel 804 of the connecting member.
[0117] The first sealing washer 808, the second sealing washer 809 and the third sealing washer 814 are made of silicone rubber material, which deforms under extrusion and returns to its original state after the external force is removed, ensuring the sealing effect.
[0118] The gas path connection component and the air inlet and outlet straight pipe provided by the embodiment of the present utility model simplify the connection mode between the two. Compared with the traditional connection mode, the gas path connection component and the air inlet and outlet straight pipe can not only reduce the connection time and labor cost, but also ensure the sealing performance during the connection process, the intermediate process and the disconnection process.
[0119] The working principle of the air inlet and outlet straight pipe 704 and the gas path connection component 800:
[0120] During the process of inserting the air inlet / outlet straight pipe 704 into the gas path connection component 800, the central axes of the gas path connection component 800 and the air inlet / outlet straight pipe 704 coincide. The first sealing gasket 808 and the second sealing gasket 809 are respectively in close contact with the outer side of the air inlet / outlet straight pipe 704. The air hole 7042 of the air inlet / outlet straight pipe 704 passes through the buffer zone 810 between the first sealing gasket 808 and the second sealing gasket 809. After the bottom port of the air inlet / outlet straight pipe 704 contacts the upper bottom surface of the frustum seat 817, the air inlet / outlet straight pipe 704 further pushes the frustum seat 817 to move towards the limit cylinder 811, and the spring 816 is compressed by the movable column 815. The bottom air hole 7042 of the air inlet / outlet straight pipe 704 further moves downward towards the cylindrical groove 805 after passing through the buffer zone 810. When the lower bottom surface of the frustum seat 817 abuts against the open end of the limit cylinder 811, the frustum seat 817 stops moving. At this time, the air hole 7042 moves into the internal space below the second sealing gasket 809, as Figures 16 to 18 shown. When filling the cleaning gas into the inside of the Summa can 500, the cleaning gas flows from the straight pipe channel 7041 to the air hole 7042 and then into the internal space, and flows through the internal air flow channel 812 to the lower channel 804 of the connector, and flows out of the gas path connection component 800 into the Summa can 500. During the vacuum pumping process, the air flow direction is opposite to the air flow direction when filling the cleaning gas, and the connection state of the air inlet / outlet straight pipe 704 and the gas path connection component 800 and the internal structure of the gas path connection component 800 remain unchanged.
[0121] When the movable column 815 loses the pressure of the air inlet / outlet straight pipe 704, the bottom end of the air inlet / outlet straight pipe 704 moves towards the upper end of the joint body 801, the spring 816 rebounds, the air inlet / outlet straight pipe 704 and the frustum seat 817 move synchronously. After the side surface of the frustum seat 817 abuts against the second sealing gasket 809, the air inlet / outlet straight pipe 704 is separated from the frustum seat 817, and then the air inlet / outlet straight pipe 704 is removed from the gas path connection component 800. In this way, the automatic reset of the frustum seat 817 can be realized, which is more convenient to use. At the same time, it avoids the entry of external gas into the internal space of the gas path connection component 800 during the process of removing the air inlet / outlet straight pipe 704 from the gas path connection component 800, affecting the purity of the gas when the air inlet / outlet straight pipe 704 and the gas path connection component 800 are connected next time.
[0122] The embodiment of the present utility model also provides a method for using the can cleaning instrument of the above-mentioned Summa can, including the following steps:
[0123] S1. Connect the lower port of the Summa can connection end 803 of the gas path connection component 800 to the gas sampling port 501 of the Summa can 500;
[0124] S2. The operator places multiple Summa cans 500 with gas path connection components 800 at intervals on the placement seat 400;
[0125] S3. The transmission device 200 rotates to drive the Summa canister 500 to move at equal intervals;
[0126] S4. The air inlet and outlet straight pipe 704 is aligned with the gas path connection component 800 above a Summa canister 500, and the transmission device 200 is stopped; the lifting device 600 operates to cause the connection block 603 to move downward, driving the air inlet and outlet straight pipe 704 to move downward, and the air inlet and outlet straight pipe 704 is connected to the gas path connection component 800;
[0127] S5. The second interface 7012 of the three-way solenoid valve 701 is closed, and the third interface 7013 of the three-way solenoid valve 701 is opened. After the vacuum pump is turned on, the gas inside the Summa canister 500 is pumped out; after reaching the set vacuum time, the third interface 7013 of the three-way solenoid valve 701 is closed, and the second interface 7012 of the three-way solenoid valve 701 is opened to fill the gas inside the cleaning gas tank into the Summa canister 500;
[0128] S6. Repeat step S5 to cycle through the process of vacuum pumping - filling with cleaning gas;
[0129] S7. After the inside of the Summa canister 500 is cleaned, the lifting device 600 controls the connection block 603 to move upward, driving the air inlet and outlet straight pipe 704 to move upward, and the air inlet and outlet straight pipe 704 is separated from the gas path connection component 800;
[0130] S8. Repeat the process of S3 - S7 to complete the cleaning of multiple Summa canisters 500.
[0131] Finally, it should be noted that: the above embodiments are only specific implementation manners of the present invention, used to illustrate the technical solutions of the present invention, rather than limiting it. The protection scope of the present invention is not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: any person skilled in the art within the technical scope disclosed by the present invention can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or perform equivalent replacements on some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention. All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A Suma tank cleaning device, characterized in that: include Rack(100); A transmission device (200) is fixedly mounted on the frame (100); A plurality of connecting support plates (300) are fixedly arranged at intervals on the transmission device (200); A mounting seat (400) is fixedly arranged on the upper surface of the connecting support plate (300); A lifting device (600) is fixedly arranged at the rear end of the frame (100), comprising a lifting component bracket (601) fixedly arranged on the frame (100), a lifting drive component (602) fixedly arranged on the lifting component bracket (601), and a connecting block (603) fixedly arranged at the lower end of the lifting drive component (602); The gas circuit device (700) comprises a three-way solenoid valve (701), a gas charging pipe (702), a gas extraction pipe (703) and a gas inlet and outlet straight pipe (704); the three-way solenoid valve (701) is mounted on a connecting block (603); a first interface (7011) of the three-way solenoid valve (701) is connected to the upper end of the gas inlet and outlet straight pipe (704); a second interface (7012) of the three-way solenoid valve (701) is connected to one end of the gas charging pipe (702), and the other end of the gas charging pipe (702) is connected to a cleaning gas tank; a third interface (7013) of the three-way solenoid valve (701) is connected to one end of the gas extraction pipe (703), and the other end of the gas extraction pipe (703) is connected to a vacuum pump; The gas path connecting component (800) has an upper end movably connected to the lower end of the gas inlet and outlet straight pipe (704), and a lower end detachably connected to the gas collection port (501) of the Suma tank (500).
2. The Suma tank cleaning apparatus according to claim 1, characterized in that: The transmission device (200) comprises a driving motor (201), a speed reducer (202), an annular guide rail (203), a rotating wheel (204), a rotating shaft (205), a transmission belt (206) and a sliding seat (208); The driving motor (201) is fixedly installed inside the frame (100); rotating shafts (205) are rotatably installed at four corner positions of the upper end of the frame (100); the output end of the driving motor (201) is fixedly connected to the bottom of one of the rotating shafts (205); the other three rotating shafts (205) are provided with bearing sleeves (207), and the bearing sleeves (207) are fixedly installed inside the frame (100); rotating wheels (204) are fixedly connected to the rotating shafts (205), and the four rotating wheels (204) are connected to each other through transmission belts (206); a speed reducer (202) is installed on the driving motor (201), and a plurality of slide seats (208) are fixedly connected to the outer side of the conveyor belt at equal intervals, and the slide seat (208) is slidably connected to the annular guide rail (203), and the annular guide rail (203) is fixedly installed on the top of the frame (100); A connecting support plate (300) is fixedly arranged on the upper surface of the slide seat (208).
3. The Suma tank cleaning apparatus according to claim 2, characterized in that: The slide seat (208) comprises a slot block (2081), one side of the slot block (2081) is fixedly connected to a bearing mounting plate (2082), and the upper part of the bearing mounting plate (2082) is fixedly connected to the connecting support plate (300); at least two bearing pulleys (2083) are arranged at the bottom of the bearing mounting plate (2082), and the bearing pulleys (2083) are slidably connected to the annular guide rail (203); the other side of the slot block (2081) corresponding to the bearing mounting plate (2082) is fixedly connected to a bayonet pin (2084), and the bayonet pin (2084) is fixedly connected to the transmission belt (206).
4. The Suma tank cleaning apparatus according to claim 1, characterized in that: The invention also includes a controller (900) arranged inside the frame (100), and a touch screen bracket (1000) and a touch screen (1100) fixed on one side of the frame (100); the controller (900) is electrically connected to the touch screen (1100); and the lifting drive component (602), the transmission device (200), the three-way solenoid valve (701) and the touch screen (1100) are electrically connected to the controller (900) respectively.
5. The Suma tank cleaning apparatus according to claim 4, characterized in that: It also includes a pressure sensor (1500) disposed on the air inlet and outlet straight pipes (704), and the pressure sensor (1500) is electrically connected to the controller (900).
6. The Suma tank cleaning apparatus according to claim 4, characterized in that: Also includes: A positioning block (1200) fixed on the outer end surface of the connecting support plate (300) and a positioning detection sensor (1300) fixed on the lifting component bracket (601), wherein the positioning detection sensor (1300) is electrically connected to the controller (900).
7. The Suma tank cleaning apparatus according to claim 6, characterized in that: It also includes a scanner (1400) fixedly arranged on the lifting component bracket (601) and electrically connected to the controller (900).
8. The Suma tank cleaning apparatus according to claim 1, characterized in that: The interior of the air inlet and outlet straight pipe (704) is an air inlet channel, and at least one air hole (7042) is opened along the circumference of the bottom end of the air inlet and outlet straight pipe (704); The gas path connecting component (800) comprises a cylindrical joint body (801), the upper end of the joint body (801) is a straight pipe connecting end (802), and the straight pipe connecting end (802) faces the straight air inlet and outlet pipes (704); the lower end of the joint body (801) is a Suma tank (500) connecting end, and a connecting piece lower end channel (804) is axially arranged in the Suma tank (500) connecting end (803), and the end of the Suma tank (500) connecting end is detachably connected to the gas collection port (501) of the Suma tank (500); A cylindrical groove (805) is provided inside the straight pipe connecting end (802), and a first annular groove (806) and a second annular groove (807) are provided inside the cylindrical groove (805) along the circumferential direction and are arranged axially at intervals. A first sealing gasket (808) and a second sealing gasket (809) are provided in the first annular groove (806) and the second annular groove (807), respectively, and a buffer zone (810) is formed in the cylindrical groove (805) between the first sealing gasket (808) and the second sealing gasket (809); the inlet and outlet straight pipes (704) are movably sleeved in the first sealing gasket (808) and the second sealing gasket (809); A limiting cylinder (811) is arranged in the cylindrical groove (805) and coincides with the central axis of the cylindrical groove (805). The limiting cylinder (811) is a cylindrical structure with an open upper end and a closed lower end. The outer diameter of the limiting cylinder (811) is smaller than the diameter of the cylindrical groove (805). An internal air flow channel (812) communicating with the lower end channel of the connector is formed between the limiting cylinder (811) and the inner wall of the joint body (801). The inner cavity of the limiting cylinder (811) is provided with a movable column (815), and the central axis of the movable column (815) coincides with the central axis of the limiting cylinder (811); The top of the movable column (815) is fixedly connected with a truncated pedestal seat (817), and the central axes of the truncated pedestal seat (817) and the movable column (815) coincide with each other; the diameter of the upper bottom surface of the truncated pedestal seat (817) is smaller than the diameter of the lower bottom surface, and the lower bottom surface of the truncated pedestal seat (817) is fixedly or detachably connected to the movable column (815); the diameter of the lower bottom surface of the truncated pedestal seat (817) is larger than the inner diameter of the limiting cylinder (811), and the truncated pedestal seat (817) is movable between the limiting cylinder (811) and the second sealing gasket (809); the bottom port of the inlet and outlet straight pipe (704) is movably connected to the upper bottom surface of the truncated pedestal seat (817); A spring (816) is arranged in the inner cavity of the limiting cylinder (811), one end of the spring (816) is fixed at the middle position of the bottom surface of the inner cavity of the limiting cylinder (811), and the other end of the spring (816) is against the bottom surface of the movable column (815); A positioning support member (818) is fixedly provided on the lower end surface of the limiting cylinder (811), so that the central axis of the limiting cylinder (811) coincides with the central axis of the cylindrical groove (805), and the internal air flow channel (812) is communicated with the lower end channel of the connecting member.
9. The Suma tank cleaning apparatus according to claim 8, characterized in that: A third annular groove (813) is provided in the inner cavity of the limiting cylinder (811) near the opening position along the circumferential direction, a third sealing gasket (814) is provided in the third annular groove (813), a movable column (815) is sleeved in the third sealing gasket (814), and the movable column (815) slides in the third sealing gasket (814).
10. The Suma tank cleaning apparatus according to claim 8, characterized in that: The positioning support member (818) includes a positioning rod (8181) and at least one support arm (8182) located on the top surface of the positioning rod (8181), the upper end surface of the support arm (8182) contacts the lower end surface of the limiting cylinder (811), the lower end surface of the support arm (8182) contacts the bottom end surface of the cylindrical groove (805), and the positioning rod (8181) is not completely in contact with the side wall of the lower end channel (804) of the connecting member.
Citation Information
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