Water cooling device for wiping alloy coating steel wire
By designing an alloy-coated steel wire test cooling device, the circulating water tank and transmission components are used to achieve efficient cooling of the steel wire, solving the problems of waste of water resources and low cooling efficiency, and avoiding cracks and cracks on the surface of the steel wire.
Patent Information
- Application Number
- CN202422204422.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The prior art has problems of wasted water resources and low cooling efficiency during the wire cooling process, and direct spray cooling can easily lead to cracks and cracks on the surface of the wire.
An alloy-coated steel wire test cooling device is designed, using a circulating water tank and transmission assembly, and the initial cooling and secondary cooling of the steel wire is achieved through cooling rollers and spray racks to ensure that the cooling water remains low for a long time and avoid waste of water resources.
It effectively avoids waste of water resources, improves cooling efficiency, prevents cracks and cracks on the surface of steel wire, and improves the quality of steel wire production.
Smart Images
Figure CN222999388U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of steel wire drawing production, in particular to a water-testing cooling device for alloy-plated steel wire. Background Art
[0002] Alloy-coated steel wire is a specially treated steel wire. Its manufacturing involves alloying and plating processes to improve the performance and durability of the steel wire. During the production process of steel wire drawing, one of the steps requires cooling the steel wire.
[0003] In the prior art, tap water is conventionally used for spraying or immersion cooling when cooling the steel wire, and the heated steel wire is not preliminarily cooled. When a large amount of water source contacts the heated steel wire, cracks and cracks may occur, thereby reducing the production quality of the steel wire. In addition, spraying cooling with a large amount of water source is a waste of water resources, and the cooling water cannot be kept at a low temperature for a long time by immersion, thereby reducing the cooling efficiency. Utility Model Content
[0004] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide an alloy-coated steel wire water-wiping cooling device.
[0005] The technical solution of the utility model is as follows: an alloy-coated steel wire test water cooling device, comprising a cooling box, a cooling roller is rotatably connected to the upper part of the cooling box, a spray rack is slidably connected to the lower part of the cooling box, a through groove is provided at the bottom of the cooling box and below the cooling roller, limiting rods are fixedly connected to both sides of the bottom of the cooling box, sliding racks are slidably connected to the outsides of the two limiting rods, a winding roller is rotatably connected between the two sliding racks, and a transmission assembly is arranged inside the cooling box.
[0006] As a preferred embodiment, the transmission assembly includes a reciprocating screw and a linkage unit, the reciprocating screw is rotatably connected to the inner side of the cooling box, the spray rack is threadedly connected to the outside of the reciprocating screw, one end of the reciprocating screw extends to the outside of the cooling box and is fixedly connected to a first pulley, and the cooling roller can be rotated by the linkage unit.
[0007] As a preferred embodiment, the linkage unit includes a second pulley, one end of the cooling roller extends to the outside of the cooling box and is fixedly connected to the second pulley, the first pulley and the second pulley are connected by a transmission belt, the outer side of the cooling box is fixedly connected to the first motor through a limiting plate, and the output end of the first motor is fixedly connected to the first pulley.
[0008] As a preferred embodiment, one side of the outside of the cooling box is fixedly connected with a circulating water tank. Both sides inside the circulating water tank are fixedly connected with connecting pipes. The ends of the two connecting pipes far away from the circulating water tank extend to the cooling box and are respectively rotatably connected with the two ends of the cooling roller. A first water pump and a second water pump are respectively installed on the outer parts of the two connecting pipes. A refrigeration device is installed on one side inside the circulating water tank. A filling port is fixedly connected to one side of the top of the circulating water tank.
[0009] As a preferred embodiment, a spring is arranged on the outside of the limiting rod and between the cooling box and the sliding frame. A second motor is fixedly connected to the outside of the sliding frame through a limiting plate. The output end of the second motor extends to the inside of the sliding frame and is fixedly connected with the winding roller. A sponge pad is fixedly connected to one side of the bottom of the cooling box close to the through groove.
[0010] As a preferred embodiment, the spray rack and the circulating water tank are communicated through a hose penetrating the inner wall of the cooling box. A booster pump is arranged on the outside of the hose. Spray heads are fixedly connected to the inside of the spray rack at equal intervals. The first motor, the first water pump, the second water pump and the second motor are all electrically connected to an external controller.
[0011] The beneficial effects of the present utility model are as follows:
[0012] The device can continuously pump the cooling water in the circulating water tank to the inside of the cooling roller through the cooperation of the first water pump and the second water pump and realize the water circulation. This not only avoids the waste of water resources, but also ensures that the cooling water is in a low-temperature state for a long time, improves the cooling efficiency, and preliminarily cools the steel wire through the cooling roller, avoiding the situation that cracks and fractures appear on the surface of the steel wire caused by directly spraying cooling water. At the same time, the cooling water in the circulating water tank is pumped into the inside of the spray rack through the booster pump outside the hose, and then sprayed onto the steel wire through the spray heads, so as to carry out secondary cooling, improve the cooling effect on the steel wire. At the same time, the spray range is expanded through the reciprocating spray rack, improving the spray cooling uniformity of the steel wire, and further improving the cooling efficiency and cooling effect. Description of the Drawings
[0013] The following further describes the present utility model with reference to the drawings.
[0014] Figure 1 is a perspective view of the present utility model;
[0015] Figure 2 is a bottom view of the present utility model;
[0016] Figure 3 is a sectional view of the present utility model;
[0017] Figure 4 is a partial sectional view of the cooling box in the present utility model;
[0018] Figure 5 It is a cross-sectional view of the circulating water tank in the utility model;
[0019] Figure 6 For the utility model Figure 2 Enlarged view of point A in the middle.
[0020] In the figure: 1. cooling box; 2. cooling roller; 3. spray rack; 4. through groove; 5. limit rod; 6. sliding frame; 7. winding roller; 8. reciprocating screw; 9. first motor; 10. first pulley; 11. second pulley; 12. transmission belt; 13. circulating water tank; 14. connecting pipe; 15. first water pump; 16. second water pump; 17. refrigeration device; 18. filling port; 19. spring; 20. second motor; 21. hose; 22. sponge pad. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] See also Figures 1-6 A water cooling device for alloy-coated steel wire test comprises a cooling box 1, a cooling roller 2 is rotatably connected to the upper part of the cooling box 1, a spray rack 3 is slidably connected to the lower part of the cooling box 1, a through groove 4 is provided at the bottom of the cooling box 1 and below the cooling roller 2, limiting rods 5 are fixedly connected to both sides of the bottom of the cooling box 1, sliding racks 6 are slidably connected to the outsides of the two limiting rods 5, a winding roller 7 is rotatably connected between the two sliding racks 6, and a transmission assembly is arranged inside the cooling box 1.
[0023] Specifically, the transmission assembly includes a reciprocating screw 8 and a linkage unit. The reciprocating screw 8 is rotatably connected to the inner side of the cooling box 1, and the spray rack 3 is threadedly connected to the outside of the reciprocating screw 8. One end of the reciprocating screw 8 extends to the outside of the cooling box 1 and is fixedly connected to a first pulley 10. The cooling roller 2 can be rotated through the linkage unit. The linkage unit includes a second pulley 11. One end of the cooling roller 2 extends to the outside of the cooling box 1 and is fixedly connected to the second pulley 11. The first pulley 10 and the second pulley 11 are connected by a transmission belt 12. The outer side of the cooling box 1 is fixedly connected to a first motor 9 through a limit plate, and the output end of the first motor 9 is fixedly connected to the first pulley 10.
[0024] Through the above technical solution, first, the steel wire to be cooled is tensioned outside the cooling roller 2, then passes through the through groove 4 and is embedded inside the sponge pad 22, and finally is wound outside the winding roller 7. The first motor 9, the first water pump 15, the second water pump 16 and the second motor 20 are simultaneously started by an external controller. The output end of the second motor 20 can drive the winding roller 7 to rotate, so as to wind the steel wire and transmit the steel wire inside the cooling box 1. Through the cooperation of the first water pump 15 and the second water pump 16, the cooling water in the circulating water tank 13 can be continuously pumped into the inside of the cooling roller 2 and the water circulation is realized. This not only avoids the waste of water resources, but also ensures that the cooling water is in a low temperature state for a long time, improves the cooling efficiency, and the steel wire is preliminarily cooled by the cooling roller 2 to avoid cracks and cracks on the surface of the steel wire caused by directly spraying cooling water. At the same time, the cooling water in the circulating water tank 13 is pumped into the inside of the spray rack 3 through the booster pump outside the hose 21, and then sprayed onto the steel wire through the nozzle, so as to perform secondary cooling, improving the cooling effect on the steel wire. At the same time, the output end of the first motor 9 drives the first pulley 10 and the reciprocating lead screw 8 to rotate. The reciprocating lead screw 8 can drive the spray rack 3 to perform reciprocating motion through the threaded connection relationship, so as to expand the spraying range and improve the uniformity of the spray cooling of the steel wire, further improving the cooling efficiency and cooling effect. During the rotation of the first pulley 10, it can simultaneously drive the second pulley 11 and the cooling roller 2 to rotate through the transmission belt 12, which can improve the transmission efficiency of the steel wire by the cooperation of the cooling roller 2 and the winding roller 7, and can avoid the cooling effect from being reduced due to one side of the cooling roller 2 contacting the steel wire for a long time. The refrigeration device 17 in the circulating water tank 13 can continuously refrigerate the cooling water to ensure the cooling effect on the steel wire. This device can continuously pump the cooling water in the circulating water tank 13 into the inside of the cooling roller 2 and realize the water circulation through the cooperation of the first water pump 15 and the second water pump 16. This not only avoids the waste of water resources, but also ensures that the cooling water is in a low temperature state for a long time, improves the cooling efficiency, and the steel wire is preliminarily cooled by the cooling roller 2 to avoid cracks and cracks on the surface of the steel wire caused by directly spraying cooling water. At the same time, the cooling water in the circulating water tank 13 is pumped into the inside of the spray rack 3 through the booster pump outside the hose 21, and then sprayed onto the steel wire through the nozzle, so as to perform secondary cooling, improving the cooling effect on the steel wire. At the same time, the spraying range is expanded by the reciprocating spray rack 3, and the uniformity of the spray cooling of the steel wire is improved, further improving the cooling efficiency and cooling effect.
[0025] Specifically, a circulating water tank 13 is fixedly connected to one side of the outside of the cooling box 1. Both sides inside the circulating water tank 13 are fixedly connected with connecting pipes 14. The ends of the two connecting pipes 14 far away from the circulating water tank 13 extend to the cooling box 1 and are respectively rotatably connected to both ends of the cooling roller 2. A first water pump 15 and a second water pump 16 are respectively installed on the outer parts of the two connecting pipes 14. A refrigeration device 17 is installed on one side inside the circulating water tank 13. A filling port 18 is fixedly connected to one side of the top of the circulating water tank 13.
[0026] Through the above technical solution, when the water source in the circulating water tank 13 is insufficient, the water source can be replenished through the filling port 18.
[0027] Specifically, a spring 19 is arranged outside the limiting rod 5 and between the cooling box 1 and the sliding frame 6. A second motor 20 is fixedly connected to one side of the outside of the sliding frame 6 through a limiting plate. The output end of the second motor 20 extends to the inside of the sliding frame 6 and is fixedly connected to the winding roller 7. A sponge pad 22 is fixedly connected to one side of the bottom of the cooling box 1 close to the through groove 4.
[0028] Through the above technical solution, the continuously downward extrusion of the sliding frame 6 by the arranged spring 19 can continuously tighten the steel wire outside the winding roller 7, avoiding loosening during the winding process, thereby improving the winding effect and the cooling effect. By wrapping the cooled steel wire with the arranged sponge pad 22, the residual cooling water on the surface of the steel wire can be absorbed, avoiding excessive residual water on the surface of the wound steel wire from affecting the production quality.
[0029] Specifically, a hose 21 is connected between the spray rack 3 and the circulating water tank 13 through the inner wall of the cooling box 1. A booster pump is arranged on the outside of the hose 21. Nozzles are fixedly connected to the inside of the spray rack 3 at equal intervals. The first motor 9, the first water pump 15, the second water pump 16 and the second motor 20 are all electrically connected to an external controller.
[0030] Through the above technical solution, the external controller can facilitate the staff to quickly control the first motor 9, the first water pump 15, the second water pump 16 and the second motor 20.
[0031] During use, first, the steel wire to be cooled is tightened outside the cooling roller 2, then passes through the through groove 4 and is embedded inside the sponge pad 22, and finally is wound outside the winding roller 7. The first motor 9, the first water pump 15, the second water pump 16, and the second motor 20 are simultaneously started through an external controller. The output end of the second motor 20 can drive the winding roller 7 to rotate, thereby winding the steel wire and transporting the steel wire inside the cooling box 1. Through the cooperation of the first water pump 15 and the second water pump 16, the cooling water in the circulating water tank 13 can be continuously pumped into the inside of the cooling roller 2 and the water circulation can be realized. This not only avoids the waste of water resources, but also ensures that the cooling water is in a low-temperature state for a long time, improves the cooling efficiency, and preliminarily cools the steel wire through the cooling roller 2, avoiding the situation of cracks and cracks on the surface of the steel wire caused by directly spraying cooling water. At the same time, the cooling water in the circulating water tank 13 is pumped into the inside of the spray frame 3 through the booster pump outside the hose 21, and then sprayed onto the steel wire through the nozzles, so that secondary cooling can be carried out, improving the cooling effect on the steel wire. At the same time, the output end of the first motor 9 drives the first pulley 10 and the reciprocating lead screw 8 to rotate. The reciprocating lead screw 8 can drive the spray frame 3 to move reciprocally through the threaded connection relationship, thereby expanding the spraying range and improving the uniformity of the spray cooling of the steel wire, further improving the cooling efficiency and cooling effect. During the rotation of the first pulley 10, the second pulley 11 and the cooling roller 2 can be driven simultaneously through the transmission belt 12, and the transmission efficiency of the steel wire can be improved by the cooperation of the cooling roller 2 and the winding roller 7, and it can be avoided that one side of the cooling roller 2 is in contact with the steel wire for a long time, resulting in a reduction in the cooling effect. The refrigeration device 17 in the circulating water tank 13 can continuously refrigerate the cooling water, ensuring the cooling effect on the steel wire. This device can continuously pump the cooling water in the circulating water tank 13 into the inside of the cooling roller 2 and realize the water circulation through the cooperation of the first water pump 15 and the second water pump 16. This not only avoids the waste of water resources, but also ensures that the cooling water is in a low-temperature state for a long time, improves the cooling efficiency, and preliminarily cools the steel wire through the cooling roller 2, avoiding the situation of cracks and cracks on the surface of the steel wire caused by directly spraying cooling water. At the same time, the cooling water in the circulating water tank 13 is pumped into the inside of the spray frame 3 through the booster pump outside the hose 21, and then sprayed onto the steel wire through the nozzles, so that secondary cooling can be carried out, improving the cooling effect on the steel wire. At the same time, the spraying range is expanded through the reciprocating spray frame 3, improving the uniformity of the spray cooling of the steel wire, further improving the cooling efficiency and cooling effect. When the water source in the circulating water tank 13 is insufficient, the water source can be supplemented through the filling port 18. The sustainable downward extrusion of the sliding frame 6 by the set spring 19 can continuously tighten the steel wire outside the winding roller 7, avoiding looseness during the winding process, thereby improving the winding effect and cooling effect. The cooled steel wire is wrapped by the set sponge pad 22, and the residual cooling water on the surface of the steel wire can be absorbed, avoiding excessive residual water on the surface of the wound steel wire from affecting the production quality.The external controller facilitates the staff to quickly control the first motor 9, the first water pump 15, the second water pump 16, and the second motor 20.
[0032] The above front, back, left, right, up, and down are all based on the Figure 1 description in the accompanying drawings of the specification. Taking the perspective of the person observing as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, and so on.
[0033] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present invention.
[0034] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A water cooling device for alloy-coated steel wire, comprising a cooling box (1), characterized in that: A cooling roller (2) is rotatably connected to the upper part of the interior of the cooling box (1), a spray rack (3) is slidably connected to the lower part of the interior of the cooling box (1), a through slot (4) is provided at the bottom of the cooling box (1) and below the cooling roller (2), limiting rods (5) are fixedly connected to both sides of the bottom of the cooling box (1), sliding racks (6) are slidably connected to the outsides of the two limiting rods (5), a winding roller (7) is rotatably connected between the two sliding racks (6), and a transmission component is provided inside the cooling box (1).
2. The alloy-plated steel wire water cooling device according to claim 1, characterized in that: The transmission assembly comprises a reciprocating screw (8) and a linkage unit, wherein the reciprocating screw (8) is rotatably connected to one side of the interior of the cooling box (1), the spray rack (3) is threadedly connected to the exterior of the reciprocating screw (8), one end of the reciprocating screw (8) extends to the exterior of the cooling box (1) and is fixedly connected to a first pulley (10), and the cooling roller (2) can be rotated via the linkage unit.
3. The alloy-plated steel wire water cooling device according to claim 2, characterized in that: The linkage unit comprises a second pulley (11); one end of the cooling roller (2) extends to the outside of the cooling box (1) and is fixedly connected to the second pulley (11); the first pulley (10) and the second pulley (11) are connected to each other via a transmission belt (12); one side of the outside of the cooling box (1) is fixedly connected to a first motor (9) via a limiting plate; and an output end of the first motor (9) is fixedly connected to the first pulley (10).
4. The alloy-plated steel wire water cooling device according to claim 2, characterized in that: A circulating water tank (13) is fixedly connected to one side of the outside of the cooling box (1), and connecting pipes (14) are fixedly connected to both sides of the inside of the circulating water tank (13). One end of the two connecting pipes (14) away from the circulating water tank (13) extends to the cooling box (1) and is rotatably connected to the two ends of the cooling roller (2). A first water pump (15) and a second water pump (16) are respectively installed on the outside of the two connecting pipes (14). A refrigeration device (17) is installed on one side of the inside of the circulating water tank (13), and a filling port (18) is fixedly connected to one side of the top of the circulating water tank (13).
5. The alloy-plated steel wire water-wiping cooling device according to claim 3 is characterized in that: A spring (19) is provided outside the limiting rod (5) and between the cooling box (1) and the sliding frame (6); a second motor (20) is fixedly connected to the outer side of the sliding frame (6) via a limiting plate; an output end of the second motor (20) extends to the inner side of the sliding frame (6) and is fixedly connected to the winding roller (7); a sponge pad (22) is fixedly connected to the bottom of the cooling box (1) on one side close to the through groove (4).
6. The alloy-plated steel wire water cooling device according to claim 5, characterized in that: The spray rack (3) and the circulating water tank (13) are connected to each other through a hose (21) that penetrates the inner wall of the cooling box (1); a booster pump is arranged outside the hose (21); spray heads are fixedly connected to the inner side of the spray rack (3) at equal intervals; and the first motor (9), the first water pump (15), the second water pump (16) and the second motor (20) are all electrically connected to an external controller.