Multi-specification pipe coiling machine capable of being rapidly disassembled and assembled

Abstract

The utility model provides a pipe coiling machine, belongs to the technical field of multi-specification pipe coiling machine equipment, and particularly relates to a multi-specification pipe coiling machine capable of being quickly disassembled and assembled, which comprises a motor, one side of the motor is connected with a pipe coiling structure through a rotating shaft, and the pipe coiling structure comprises transmission gears uniformly distributed outside the rotating shaft. The side, away from the motor, of the transmission gear is provided with an adjusting disc tightly attached to the adjusting disc, the adjusting disc is provided with a plurality of concentric gear rings with different diameters, the gear rings are evenly distributed and arranged in the adjusting disc, the transmission gear in the pipe winding structure is indirectly driven by arranging the rotating shaft correspondingly connected with the motor, and the transmission gear drives the corresponding roller shaft to achieve pipe winding operation. By adjusting the position of the transmission gear relative to the adjusting disc and replacing the corresponding gear ring, the distance between the roll shafts is changed, the diameter of the reelpipe is further changed, and adjustment is conveniently achieved.

Description

Technical Field

[0001] The utility model provides a pipe coiling machine, belonging to the technical field of multi - specification pipe coiling machine equipment, and particularly relates to a multi - specification pipe coiling machine with quick disassembly and assembly. Background Art

[0002] A pipe coiling machine is an industrial device mainly used for coiling long metal or non - metal materials into a tubular structure, and is widely used in industries such as petroleum, chemical industry, construction, and shipbuilding. It forms the required pipe by rotating and feeding actions, gradually curling the straight material according to a certain curvature. The pipe coiling machine can be customized according to different material characteristics and pipe diameters to meet the needs of different application scenarios.

[0003] Existing pipe coiling machines usually adopt a fixed diameter setting, which limits their flexibility in the production process. When facing diverse pipe diameter requirements, manufacturers often need to replace or adjust different equipment configurations, which not only increases production costs but also reduces production efficiency. Summary of the Utility Model

[0004] Embodiments of this application are to make up for the deficiencies of the prior art. By providing a multi - specification pipe coiling machine with quick disassembly and assembly, the problem of insufficient flexibility of existing pipe coiling machines is solved.

[0005] To solve the above - mentioned technical problems, the utility model provides the following technical solutions: A multi - specification pipe coiling machine with quick disassembly and assembly, including a motor. One side of the motor is connected with a pipe coiling structure through a rotating shaft. The pipe coiling structure includes transmission gears evenly distributed outside the rotating shaft. On the side of the transmission gear away from the motor, there is an adjusting disk closely attached to it. The adjusting disk is provided with a number of gear rings with the same center but different diameters evenly distributed inside it.

[0006] Preferably: On the side of the adjusting disk close to the motor, there is a clamping disk fixedly connected to it through a bolt structure. The rotating shaft passes through the clamping disk. On the side of the clamping disk away from the motor, there is a driving gear fixedly connected to the rotating shaft.

[0007] Preferably: The transmission gear meshes with the driving gear and the gear rings correspondingly. On the side of the transmission gear close to the adjusting disk, there is a connecting shaft passing through the adjusting disk.

[0008] Preferably: The end of the connecting shaft away from the transmission gear is sleeved with a corresponding pipe coiling roller. One end of the pipe coiling roller close to the adjusting disk is provided with a blocking surface closely attached to the adjusting disk.

[0009] Preferably: On the side of the blocking surface close to the adjusting disk, there is a limiting part fixedly connected to it. The adjusting disk is provided with a sliding groove corresponding to the limiting part, and the sliding groove penetrates the adjusting disk.

[0010] Preferably, a plurality of placement grooves corresponding to the gear ring are provided on the adjusting disk. Springs fixedly connected to the adjusting disk and the gear ring respectively are arranged in the placement grooves. A fixing rod horizontally penetrating through the placement grooves and the gear ring is arranged on one side of the adjusting disk.

[0011] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0012] In the utility model, the transmission gear in the pipe coiling structure is indirectly driven by the rotating shaft correspondingly connected to the motor, and the transmission gear drives the corresponding roller shaft to realize the pipe coiling operation. By adjusting the position of the transmission gear relative to the adjusting disk and replacing the corresponding gear ring, the distance between the roller shafts can be changed, and thus the diameter of the coiled pipe can be changed, realizing convenient adjustment.

[0013] Other advantages, objectives and features of the utility model will be described to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional schematic diagram of a multi-specification pipe coiling machine with quick disassembly and assembly according to the utility model;

[0015] Figure 2 is a schematic diagram of the pipe coiling structure of a multi-specification pipe coiling machine with quick disassembly and assembly according to the utility model;

[0016] Figure 3 is an exploded view of the transmission gear of a multi-specification pipe coiling machine with quick disassembly and assembly according to the utility model.

[0017] Figure 4 is an exploded view of the adjusting disk part of a multi-specification pipe coiling machine with quick disassembly and assembly according to the utility model.

[0018] As shown in the figure:

[0019] 1. Motor;

[0020] 11. Rotating shaft; 12. Bolt structure; 13. Clamping disk; 14. Driving gear; 15. Placement groove; 16. Spring; 17. Fixing rod;

[0021] 2. Pipe coiling structure;

[0022] 21. Transmission gear; 22. Adjusting disk; 23. Gear ring; 24. Connecting shaft; 25. Reel roller; 26. Blocking surface; 27. Limiting member; 28. Sliding groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention are only for the purpose of describing specific implementation methods and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0026] like Figure 1 and Figure 2 As shown, a multi-specification pipe reel that can be quickly disassembled and assembled includes a motor 1, and is characterized in that: one side of the motor 1 is connected to a pipe reel structure 2 through a rotating shaft 11. The pipe reel structure 2 includes transmission gears 21 evenly distributed on the outside of the rotating shaft 11, and the side of the transmission gear 21 facing away from the motor 1 is provided with an adjustment disk 22 that is close to itself. The adjustment disk 22 is provided with a number of concentric gear rings 23 of different diameters that are evenly distributed and placed inside the adjustment disk 22. These gear rings 23 can be replaced as needed to meet the production needs of pipes of different diameters. Driven by the motor 1, the output shaft 11 indirectly drives the transmission gear 21 in the pipe reel structure 2 through the transmission system, thereby completing the pipe reeling action. In order to achieve diameter adjustment, the position of the transmission gear 21 on the adjustment disk 22 can be adjusted, thereby changing the center distance between the rollers to achieve adjustment of the pipe reel diameter.

[0027] In this embodiment, the process of adjusting the pipe diameter of the pipe reel can be described more professionally as follows: driven by the motor 1, its output shaft 11 indirectly drives the transmission gear 21 in the pipe reel structure 2 through the transmission system. The transmission gear 21 further drives the corresponding roller to complete the pipe reeling action. In order to adjust the diameter, the center distance between the rollers can be changed by adjusting the position of the transmission gear 21 on the adjustment disk 22 and replacing the gear ring 23 with different modules to adjust the center distance between the rollers and adjust the pipe diameter. This design provides a convenient adjustment mechanism to meet the production needs of pipes of different diameters.

[0028] like Figure 3 and Figure 4As shown, when the pipe coiling machine needs to be adjusted to accommodate pipes of different diameters, the following steps can be taken: First, remove the bolt structure 12, remove the clamping disc 13 and the driving gear 14 to access the transmission gear 21. Then, remove the transmission gear 21 through the connecting shaft 24 to facilitate the replacement of the transmission gear 21 with different module numbers, so as to adjust the spacing between the pipe coiling rollers 25 and thus change the pipe coiling diameter. During this process, partially draw out the fixing rod 17. When the fixing rod 17 is completely disengaged from a gear ring 23, the gear ring 23 pops out of the storage groove 15 under the action of the spring 16 and meshes with the new transmission gear 21. The transmission gear 21 meshes with the driving gear 14 and the adjusted gear ring 23 to ensure the fixed position of the pipe coiling rollers 25. In addition, the limiting member 27 is arranged inside the sliding groove 28, and the blocking surface 26 is closely attached to the adjusting disc 22. These designs enhance the stability and accuracy of the pipe coiling rollers 25 during operation, ensuring the efficiency and accuracy of the pipe coiling process.

[0029] In this implementation scheme, when the pipe coiling machine needs to be adjusted, the following steps can be taken: First, remove the bolt structure 12, remove the clamping disc 13 and the driving gear 14. Then, remove the transmission gear 21 through the connecting shaft 24. Next, the transmission gear 21 with different module numbers can be replaced to adjust the spacing between the pipe coiling rollers 25 and thus change the pipe coiling diameter. During this process, partially draw out the fixing rod 17. When the fixing rod 17 is completely disengaged from a gear ring 23, the gear ring 23 pops out of the storage groove 15 under the action of the spring 16 and meshes with the new transmission gear 21. The transmission gear 21 meshes with the driving gear 13 and the adjusted gear ring 23 to ensure the fixed position of the pipe coiling rollers 25. In addition, the limiting member 27 is arranged inside the sliding groove 28, and its blocking surface 26 is closely attached to the adjusting disc 22. These designs enhance the stability and accuracy of the pipe coiling rollers 22 during operation.

[0030] When in use:

[0031] 1. Preparation stage:

[0032] Ensure that the pipe coiling machine is in a stopped state to ensure safe operation.

[0033] Check whether all components are in good condition and confirm that there is no damage or wear.

[0034] 2. Remove the existing components:

[0035] Remove the bolt structure 12, which is the component that fixes the transmission gear 21 and the clamping disc 13.

[0036] Remove the clamping disc 13 and the driving gear 14 to access the transmission gear 21.

[0037] 3. Replace the transmission gear:

[0038] Remove the existing transmission gear 21 through the connecting shaft 24.

[0039] Select a new transmission gear 21 with a suitable module according to the required pipe winding diameter.

[0040] 4. Replace the gear ring:

[0041] Partially pull out the fixing rod 17 until it is completely disengaged from the current gear ring 23.

[0042] Under the action of the spring 16, the old gear ring 23 will pop out from the storage slot 15.

[0043] Engage the new transmission gear 21 with the gear ring 23 to ensure correct installation.

[0044] 5. Adjust the distance between the pipe winding rollers:

[0045] By adjusting the position of the transmission gear 21 on the adjusting disc 22, change the center distance between the pipe winding rollers 25, thereby adjusting the pipe winding diameter.

[0046] 6. Fix and calibrate:

[0047] Ensure that the transmission gear 21 meshes correctly with the driving gear 14 and the adjusted gear ring 23, and fix the position of the pipe winding rollers 25.

[0048] Check whether the limit member 27 is correctly set inside the sliding slot 28 and whether the blocking surface 26 is closely attached to the adjusting disc 22 to enhance the stability and accuracy during operation.

[0049] 7. Test run:

[0050] After completing all adjustments, conduct a test run to check whether the pipe winding machine can work as expected and whether the pipe winding diameter meets the requirements.

[0051] 8. Production operation:

[0052] After confirming that everything is normal, start the formal production operation and perform pipe winding operations according to production requirements.

[0053] 9. Maintenance and inspection:

[0054] Regularly inspect and maintain the pipe winding machine to ensure that all components work properly and extend the service life of the equipment.

[0055] Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Anyone familiar with this technology can make various modifications and decorations without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model should be defined by the claims.

Claims

1. A multi-specification pipe reel capable of rapid assembly and disassembly, comprising a motor (1), characterized in that: One side of the motor (1) is connected to a reel structure (2) via a rotating shaft (11); the reel structure (2) comprises transmission gears (21) evenly distributed outside the rotating shaft (11); a side of the transmission gear (21) facing away from the motor (1) is provided with an adjustment disk (22) in close contact with the transmission gear (21); and the adjustment disk (22) is provided with a plurality of evenly distributed and concentric gear rings (23) with different diameters arranged inside the adjustment disk (22).

2. The multi-specification pipe reel with quick disassembly and assembly according to claim 1, characterized in that: A clamping disk (13) fixedly connected to the adjusting disk (22) via a bolt structure (12) is provided on the side of the adjusting disk (22) close to the motor (1), the rotating shaft (11) passes through the clamping disk (13), and a driving gear (14) fixedly connected to the rotating shaft (11) is provided on the side of the clamping disk (13) facing away from the motor (1).

3. The multi-specification pipe reel with quick disassembly and assembly according to claim 2, characterized in that: The transmission gear (21) is meshed with the driving gear (14) and the gear ring (23) respectively. A connecting shaft (24) penetrating the adjustment disk (22) is provided on one side of the transmission gear (21) close to the adjustment disk (22).

4. The multi-specification pipe reel with quick disassembly and assembly according to claim 3, characterized in that: The end of the connecting shaft (24) away from the transmission gear (21) is provided with a tube roller (25) corresponding to the connecting shaft (24), and the end of the tube roller (25) close to the adjustment disk (22) is provided with a blocking surface (26) closely attached to the adjustment disk (22).

5. The multi-specification pipe reel with quick disassembly and assembly according to claim 4, characterized in that: A limiting member (27) is fixedly connected to the blocking surface (26) on one side close to the adjusting disk (22); a sliding groove (28) corresponding to the limiting member (27) is provided on the adjusting disk (22); and the sliding groove (28) passes through the adjusting disk (22).

6. The multi-specification pipe reel with quick disassembly and assembly according to claim 1, characterized in that: The adjusting disk (22) is provided with a plurality of storage grooves (15) corresponding to the gear ring (23), and springs (16) respectively fixedly connected to the adjusting disk (22) and the gear ring (23) are provided in the storage grooves (15), and a fixing rod (17) is provided on one side of the adjusting disk (22) and horizontally penetrates the storage grooves (15) and the gear ring (23).

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