Three-shaft thread rolling machine for anchor rod manufacturing

By setting up pneumatic cylinders, rectangular plates, connecting rods, clamps and limit blocks in the three-axis wire rolling machine, the automatic clamping positioning of the anchor rod is achieved, solving the problem that the anchor rod and the processing port are not on the same central axis, and improving the machining accuracy of the anchor rod.

CN222999595UActive Publication Date: 2025-06-20HANDAN YONGNIAN DISTRICT SHUANGFU COAL MINE SUPPORT FRAME CO LTD
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Patent Information

Application Number
CN202422203653.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-20
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

During the anchor manufacturing process of existing three-axis wire rolling machines, it is difficult to ensure that the anchor rod and the processing port are on the same central axis, resulting in deviations in the embossing of the anchor rod, affecting subsequent use.

Method used

A three-axis wire rolling machine for anchor rod manufacturing is designed. By setting up a first pneumatic cylinder, a rectangular plate, a connecting rod, a clamping plate and a limiting block, the automatic clamping positioning of the anchor rod is realized to ensure that the anchor rod and the processing port are on the same central axis.

Benefits of technology

Through automatic clamping and positioning technology, the machining accuracy of the anchor rod is improved, manual error is reduced, and high-quality manufacturing of the anchor rod is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thread rolling machines, and provides a three-shaft thread rolling machine for anchor rod manufacturing, which comprises a rectangular box, the top end of the rectangular box is provided with a chute, the bottom of the inner cavity of the rectangular box is fixedly connected with a first pneumatic cylinder, and the top of the first pneumatic cylinder is fixedly connected with a rectangular plate. Connecting rods are hinged to the left side and the right side of the top of the rectangular plate correspondingly, clamping plates are hinged to the other ends of the connecting rods, and the number of the clamping plates is two. By arranging the first pneumatic cylinder, the rectangular plate, the connecting rods, the clamping plates and the limiting blocks, when the first pneumatic cylinder operates, the rectangular plate can be driven to move downwards, then the two connecting rods rotate to drive the two clamping plates to move oppositely under the limiting effect of the limiting blocks, and therefore the purpose of clamping and positioning an anchor rod is achieved; it is guaranteed that the anchor rod and the machining port are located on the same central axis, and the machining precision of the anchor rod is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of thread rolling machines, and specifically, to a three-axis thread rolling machine for manufacturing anchor rods. Background Art

[0002] A three-axis thread rolling machine is a mechanical device for processing threads. It usually has three thread rolling shafts and can process high-precision threads on the surface of workpieces by rolling. This kind of machine is widely used in industries such as mechanical manufacturing and hardware processing, which can improve the efficiency and quality of thread processing and can process various specifications and types of threads.

[0003] During the manufacturing process of anchor rods, a three-axis thread rolling machine is often used. In the actual use of the existing three-axis thread rolling machine, although it can achieve the basic function of embossing, the existing three-axis thread rolling machine generally relies on the method of manually holding the anchor rod to position the anchor rod. Such a processing method will cause the end of the anchor rod and the processing port of the three-axis thread rolling machine not to be on the same central axis, resulting in deviation in the embossing of the anchor rod, thus affecting the subsequent use of the anchor rod. Therefore, it needs to be improved. Summary of the Utility Model

[0004] The utility model provides a three-axis thread rolling machine for manufacturing anchor rods, which solves the problem that the anchor rod and the processing port of the three-axis thread rolling machine are not on the same central axis in the related art.

[0005] The technical solution of the utility model is as follows: A three-axis thread rolling machine for manufacturing anchor rods includes a rectangular box. A chute is opened at the top of the rectangular box. A first air cylinder is fixedly connected to the bottom of the inner cavity of the rectangular box. A rectangular plate is fixedly connected to the top of the first air cylinder. Connecting rods are hinged to the left and right sides of the top of the rectangular plate. The other ends of the connecting rods are hinged to clamping plates. The number of the clamping plates is two. The tops of the two clamping plates both pass through the chute and extend above the chute. The outer surfaces of the two clamping plates are movably connected to the inner surface of the chute. Limit blocks are fixedly connected to the left and right sides of the two clamping plates. The outer surfaces of the limit blocks are movably connected to the inner surface of the chute.

[0006] As a preferred technical solution of the utility model, a fixed plate is fixedly connected to the middle of the top of the rectangular box. A first movable block and a second movable block are movably connected to the front of the fixed plate. Threaded rods are threadedly connected to the interiors of the first movable block and the second movable block. The other ends of the threaded rods penetrate through the fixed plate and extend into the interior of the fixed plate.

[0007] As a preferred technical solution of the present utility model, a first motor is fixedly connected to the top of the rectangular box and is located behind the fixed plate. The other end of the output shaft of the first motor is fixedly sleeved with a first rotating shaft. The other end of the first rotating shaft is fixedly connected to a first connecting shaft. The right side of the first connecting shaft sequentially penetrates through the fixed plate and the first movable block and extends into the interior of the first movable block and is fixedly sleeved with a first rolling wheel. The outer surface of the first rolling wheel is movably connected to the inner surface of the first movable block.

[0008] As a preferred technical solution of the present utility model, a second motor is fixedly connected to the back of the fixed plate and is located directly above the first motor. The other end of the output shaft of the second motor is fixedly sleeved with a second rotating shaft. The other end of the second rotating shaft is fixedly connected to a second connecting shaft. The right side of the second connecting shaft sequentially penetrates through the fixed plate and the second movable block and extends into the interior of the second movable block and is fixedly sleeved with a second rolling wheel. The outer surface of the second rolling wheel is movably connected to the inner surface of the second movable block.

[0009] As a preferred technical solution of the present utility model, a second air cylinder is fixedly installed on the front of the fixed plate. The left side of the second air cylinder is fixedly connected to a third movable plate. The back of the third movable plate is movably connected to the front of the fixed plate.

[0010] As a preferred technical solution of the present utility model, limiting plates are fixedly connected to the front of the fixed plate and are located above and below the third movable plate. The number of the limiting plates is two. The inner surfaces of the two limiting plates are both movably connected to the outer surface of the third movable plate.

[0011] As a preferred technical solution of the present utility model, a limiting groove is formed in the top of the rectangular box and is located on the left side of the first motor. A third motor is movably connected to the inner surface of the limiting groove. The other end of the output shaft of the third motor is fixedly sleeved with a third rotating shaft. The other end of the third rotating shaft is fixedly connected to a third connecting shaft. The other end of the third connecting shaft penetrates through the third movable plate and extends into the interior of the third movable plate and is fixedly sleeved with a third rolling wheel. The outer surface of the third rolling wheel is movably connected to the inner surface of the third movable plate.

[0012] As a preferred technical solution of the present utility model, a controller is fixedly installed on the right side of the top of the fixed plate. The appearance of the controller is rectangular.

[0013] As a preferred technical solution of the present utility model, a driving motor is fixedly connected to the back of the fixed plate and is located on the left side of the controller. The other end of the output shaft of the driving motor is fixedly sleeved with a transmission shaft. A rotating rod is fixedly sleeved on the outer surface of the transmission shaft. A round shaft is movably connected to the inner surface of the rotating rod. A protective cover is fixedly connected to the back of the round shaft.

[0014] As a preferred technical solution of the present utility model, connecting blocks are fixedly connected to both the left and right sides of the protective cover. A vertical rod is movably connected to the outer surface of the connecting block. The number of vertical rods is two, and the bottoms of the two vertical rods are fixedly connected to the top of the fixed plate.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. By setting the first air cylinder, rectangular plate, connecting rod, clamping plate and limiting block in the present utility model, when the first air cylinder operates, it will drive the rectangular plate to move downward, and then make the two connecting rods rotate to drive the two clamping plates to move towards each other under the limiting action of the limiting block, thus achieving the purpose of clamping and positioning the anchor rod, ensuring that the anchor rod and the processing port are on the same central axis, and improving the processing accuracy of the anchor rod.

[0017] 2. By setting the driving motor, transmission shaft, rotating rod, round shaft and protective cover in the present utility model, when the driving motor operates, it will make the transmission shaft drive the rotating rod to rotate, and then make the rotating rod rotate to drive the round shaft to move downward, so that the protective cover moves downward, achieving the purpose of hermetically protecting the controller, avoiding damage to the controller caused by humans, and thus affecting the normal use of the three-axis thread rolling machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following further elaborates on the present utility model in detail in conjunction with the drawings and specific embodiments.

[0019] Figure 1 is a schematic structural diagram of the present utility model;

[0020] Figure 2 is a sectional structural diagram of the third movable plate of the present utility model;

[0021] Figure 3 is a rear view structural diagram of the present utility model;

[0022] Figure 4 is a sectional structural diagram of the clamping plate of the present utility model;

[0023] Figure 5 is a sectional structural diagram of the first connecting shaft of the present utility model;

[0024] Figure 6 is a sectional structural diagram of the threaded rod of the present utility model.

[0025] In the figure: 1, rectangular box; 2, chute; 3, first pneumatic cylinder; 4, rectangular plate; 5, connecting rod; 6, clamping plate; 7, limit block; 8, fixing plate; 9, first movable block; 10, second movable block; 11, threaded rod; 12, first motor; 13, first rotating shaft; 14, first connecting shaft; 15, first rolling wheel; 16, second motor; 17, second rotating shaft; 18, second connecting shaft; 19, second rolling wheel; 20, second pneumatic cylinder; 21, third movable plate; 22, limit plate; 23, limit groove; 24, third motor; 25, third rotating shaft; 26, third connecting shaft; 27, third rolling wheel; 28, controller; 29, driving motor; 30, transmission shaft; 31, rotating rod; 32, round shaft; 33, protective cover; 34, connecting block; 35, vertical rod. Detailed implementation mode

[0026] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.

[0027] As Figures 1 to 6 shown, the present invention provides a three-axis rolling machine for manufacturing anchor bolts, including a rectangular box 1. A chute 2 is provided at the top of the rectangular box 1. A first pneumatic cylinder 3 is fixedly connected to the bottom of the inner cavity of the rectangular box 1. The top of the first pneumatic cylinder 3 is fixedly connected to a rectangular plate 4. Connecting rods 5 are hinged to the left and right sides of the top of the rectangular plate 4. The other ends of the connecting rods 5 are hinged to clamping plates 6. The number of the clamping plates 6 is two. The tops of the two clamping plates 6 both pass through the chute 2 and extend above the chute 2. The outer surfaces of the two clamping plates 6 are movably connected to the inner surface of the chute 2. Limit blocks 7 are fixedly connected to the left and right sides of the two clamping plates 6. The outer surfaces of the limit blocks 7 are movably connected to the inner surface of the chute 2.

[0028] When the first pneumatic cylinder 3 operates, it will drive the rectangular plate 4 to move downward, and then cause the two connecting rods 5 to rotate and drive the two clamping plates 6 to move towards each other, thus achieving the purpose of automatically clamping and positioning the anchor bolt.

[0029] Among them, a fixing plate 8 is fixedly connected to the middle of the top of the rectangular box 1. A first movable block 9 and a second movable block 10 are movably connected to the front of the fixing plate 8. Threaded rods 11 are threadedly connected to the interiors of the first movable block 9 and the second movable block 10. The other ends of the threaded rods 11 penetrate through the fixing plate 8 and extend into the interior of the fixing plate 8.

[0030] The design of the threaded rod 11 serves to fix the first movable block 9 and the second movable block 10.

[0031] Among them, a first motor 12 is fixedly connected to the top of the rectangular box 1 and is located behind the fixed plate 8. The other end of the output shaft of the first motor 12 is fixedly sleeved with a first rotating shaft 13. The other end of the first rotating shaft 13 is fixedly connected to a first connecting shaft 14. The right side of the first connecting shaft 14 sequentially penetrates through the fixed plate 8 and the first movable block 9 and extends into the interior of the first movable block 9 and is fixedly sleeved with a first rolling wheel 15. The outer surface of the first rolling wheel 15 is movably connected to the inner surface of the first movable block 9.

[0032] When the first motor 12 operates, it will cause the first rotating shaft 13 to drive the first connecting shaft 14 to rotate, and then drive the first rolling wheel 15 to rotate.

[0033] Among them, a second motor 16 is fixedly connected to the back surface of the fixed plate 8 and is located directly above the first motor 12. The other end of the output shaft of the second motor 16 is fixedly sleeved with a second rotating shaft 17. The other end of the second rotating shaft 17 is fixedly connected to a second connecting shaft 18. The right side of the second connecting shaft 18 sequentially penetrates through the fixed plate 8 and the second movable block 10 and extends into the interior of the second movable block 10 and is fixedly sleeved with a second rolling wheel 19. The outer surface of the second rolling wheel 19 is movably connected to the inner surface of the second movable block 10.

[0034] When the second motor 16 operates, it will cause the second rotating shaft 17 to drive the second connecting shaft 18 and the second rolling wheel 19 to rotate.

[0035] Among them, a second air cylinder 20 is fixedly installed on the front surface of the fixed plate 8. The left side of the second air cylinder 20 is fixedly connected to a third movable plate 21. The back surface of the third movable plate 21 is movably connected to the front surface of the fixed plate 8.

[0036] When the second air cylinder 20 operates, it will drive the third movable plate 21 to move leftward, achieving the purpose of being applicable to anchor rods of various different diameters.

[0037] Among them, limiting plates 22 are fixedly connected to the front surface of the fixed plate 8 and are located above and below the third movable plate 21. The number of the limiting plates 22 is two. The inner surfaces of the two limiting plates 22 are both movably connected to the outer surface of the third movable plate 21.

[0038] The design of the two limiting plates 22 plays a role in limiting the third movable plate 21.

[0039] Among them, a limiting groove 23 is provided at the top of the rectangular box 1 on the left side of the first motor 12. The inner surface of the limiting groove 23 is movably connected with a third motor 24. The other end of the output shaft of the third motor 24 is fixedly sleeved with a third rotating shaft 25. The other end of the third rotating shaft 25 is fixedly connected with a third connecting shaft 26. The other end of the third connecting shaft 26 penetrates through the third movable plate 21 and extends to the inside of the third movable plate 21 and is fixedly sleeved with a third rolling wheel 27. The outer surface of the third rolling wheel 27 is movably connected with the inner surface of the third movable plate 21.

[0040] When the third motor 24 operates, it will cause the third rotating shaft 25 to drive the third connecting shaft 26 and the third rolling wheel 27 to rotate.

[0041] Among them, a controller 28 is fixedly installed on the right side of the top of the fixing plate 8. The appearance of the controller 28 is rectangular.

[0042] The design of the controller 28 serves to control the operation of the three-axis rolling machine.

[0043] Among them, the back surface of the fixing plate 8 is fixedly connected with a driving motor 29 on the left side of the controller 28. The other end of the output shaft of the driving motor 29 is fixedly sleeved with a transmission shaft 30. The outer surface of the transmission shaft 30 is fixedly sleeved with a rotating rod 31. The inner surface of the rotating rod 31 is movably connected with a round shaft 32. The back surface of the round shaft 32 is fixedly connected with a protective cover 33.

[0044] When the driving motor 29 operates, it will cause the transmission shaft 30 to drive the rotating rod 31 to rotate. Furthermore, the rotating rod 31 will rotate and squeeze to drive the round shaft 32 and the protective cover 33 to move downward, thereby achieving the purpose of hermetically protecting the controller 28.

[0045] Among them, connecting blocks 34 are fixedly connected to both the left and right sides of the protective cover 33. The outer surface of the connecting block 34 is movably connected with a vertical rod 35. The number of the vertical rods 35 is two. The bottoms of the two vertical rods 35 are fixedly connected to the top of the fixing plate 8.

[0046] The design of the connecting block 34 and the vertical rod 35 serves to limit the position of the protective cover 33.

[0047] The working principle and usage process of the present utility model:

[0048] To ensure that the end of the anchor rod and the processing port of the three-axis thread rolling machine are on the same central axis, first place the anchor rod between the first thread rolling wheel 15, the second thread rolling wheel 19 and the third thread rolling wheel 27. Then start the first pneumatic cylinder 3, which will drive the rectangular plate 4 to move downward. As a result, the two connecting rods 5 will rotate to drive the two clamping plates 6 to move towards each other, thus achieving the purpose of clamping and positioning the anchor rod, ensuring that the anchor rod and the processing port are on the same central axis. Subsequently, start the second pneumatic cylinder 20, which will drive the third movable plate 21 and the third thread rolling wheel 27 to move leftward to fit with the anchor rod. After that, start the first motor 12, the second motor 16 and the third motor 24, which will cause the first rotating shaft 13, the second rotating shaft 17 and the third rotating shaft 25 to drive the first connecting shaft 14, the second connecting shaft 18 and the third connecting shaft 26 to rotate. As a result, the first thread rolling wheel 15, the second thread rolling wheel 19 and the third thread rolling wheel 27 will rotate, and the thread rolling of the anchor rod is completed under the cooperation of the first thread rolling wheel 15, the second thread rolling wheel 19 and the third thread rolling wheel 27.

[0049] When the three-axis thread rolling machine is idle, start the drive motor 29 at this time, which will cause the transmission shaft 30 to drive the rotating rod 31 to rotate. As a result, the rotating rod 31 rotates to drive the round shaft 32 to move downward, so that the protective cover 33 moves downward, achieving the purpose of enclosing and protecting the controller 28, avoiding damage to the controller 28 caused by humans, and thus affecting the normal use of the three-axis thread rolling machine.

[0050] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A three-axis thread rolling machine for manufacturing anchor rods, comprising a rectangular box (1), characterized in that: A slide groove (2) is provided at the top of the rectangular box (1), a first pneumatic cylinder (3) is fixedly connected to the bottom of the inner cavity of the rectangular box (1), a rectangular plate (4) is fixedly connected to the top of the first pneumatic cylinder (3), a connecting rod (5) is hinged on the left and right sides of the top of the rectangular plate (4), a clamping plate (6) is hinged on the other end of the connecting rod (5), there are two clamping plates (6), the tops of the two clamping plates (6) pass through the slide groove (2) and extend to the top of the slide groove (2), the outer surfaces of the two clamping plates (6) are movably connected to the inner surface of the slide groove (2), the left and right sides of the two clamping plates (6) are fixedly connected to the limiting block (7), and the outer surface of the limiting block (7) is movably connected to the inner surface of the slide groove (2).

2. A three-axis thread rolling machine for anchor rod manufacturing according to claim 1, characterized in that: A fixing plate (8) is fixedly connected to the middle of the top of the rectangular box (1); a first movable block (9) and a second movable block (10) are movably connected to the front of the fixing plate (8); a threaded rod (11) is threadedly connected to the inside of the first movable block (9) and the second movable block (10); the other end of the threaded rod (11) passes through the fixing plate (8) and extends to the inside of the fixing plate (8).

3. The three-axis thread rolling machine for anchor rod manufacturing according to claim 1, characterized in that: The top of the rectangular box (1) is fixedly connected to a first motor (12) located behind a fixed plate (8); the other end of an output shaft of the first motor (12) is fixedly sleeved with a first rotating shaft (13); the other end of the first rotating shaft (13) is fixedly connected to a first connecting shaft (14); the right side of the first connecting shaft (14) passes through the fixed plate (8) and the first movable block (9) in sequence and extends to the interior of the first movable block (9) and is fixedly sleeved with a first thread rolling wheel (15); the outer surface of the first thread rolling wheel (15) is movably connected to the inner surface of the first movable block (9).

4. The three-axis thread rolling machine for anchor rod manufacturing according to claim 2, characterized in that: A second motor (16) located directly above the first motor (12) is fixedly connected to the back side of the fixed plate (8); a second rotating shaft (17) is fixedly sleeved on the other end of the output shaft of the second motor (16); a second connecting shaft (18) is fixedly connected to the other end of the second rotating shaft (17); the right side of the second connecting shaft (18) passes through the fixed plate (8) and the second movable block (10) in sequence and extends into the interior of the second movable block (10) and is fixedly sleeved on a second thread rolling wheel (19); the outer surface of the second thread rolling wheel (19) is movably connected to the inner surface of the second movable block (10).

5. The three-axis thread rolling machine for anchor rod manufacturing according to claim 2, characterized in that: A second pneumatic cylinder (20) is fixedly mounted on the front of the fixed plate (8), a third movable plate (21) is fixedly connected to the left side of the second pneumatic cylinder (20), and a back side of the third movable plate (21) is movably connected to the front side of the fixed plate (8).

6. The three-axis thread rolling machine for anchor rod manufacturing according to claim 2, characterized in that: The front surface of the fixed plate (8) is fixedly connected to limit plates (22) located above and below the third movable plate (21), the number of the limit plates (22) is two, and the inner surfaces of the two limit plates (22) are movably connected to the outer surface of the third movable plate (21).

7. The three-axis thread rolling machine for anchor rod manufacturing according to claim 1, characterized in that: A limiting groove (23) is provided on the top of the rectangular box (1) and is located on the left side of the first motor (12); a third motor (24) is movably connected to the inner surface of the limiting groove (23); a third rotating shaft (25) is fixedly sleeved on the other end of the output shaft of the third motor (24); a third connecting shaft (26) is fixedly connected to the other end of the third rotating shaft (25); the other end of the third connecting shaft (26) passes through the third movable plate (21) and extends to the inside of the third movable plate (21) and is fixedly sleeved on a third thread rolling wheel (27); the outer surface of the third thread rolling wheel (27) is movably connected to the inner surface of the third movable plate (21).

8. The three-axis thread rolling machine for anchor rod manufacturing according to claim 2, characterized in that: A controller (28) is fixedly mounted on the right side of the top of the fixing plate (8), and the controller (28) has a rectangular appearance.

9. The three-axis thread rolling machine for anchor rod manufacturing according to claim 2, characterized in that: The back side of the fixed plate (8) is fixedly connected to a driving motor (29) located on the left side of the controller (28); the other end of the output shaft of the driving motor (29) is fixedly sleeved with a transmission shaft (30); the outer surface of the transmission shaft (30) is fixedly sleeved with a rotating rod (31); the inner surface of the rotating rod (31) is movably connected to a round shaft (32); and the back side of the round shaft (32) is fixedly connected to a protective cover (33).

10. A three-axis thread rolling machine for anchor rod manufacturing according to claim 9, characterized in that: The left and right sides of the protective cover (33) are fixedly connected to connecting blocks (34), and the outer surface of the connecting block (34) is movably connected to a vertical rod (35). There are two vertical rods (35), and the bottoms of the two vertical rods (35) are fixedly connected to the top of the fixing plate (8).