Key processing device
By designing an integrated key processing device, integrating milling slots, punching and ring stations, and using robots to achieve automated operations, the problems of large errors and low efficiency in traditional key processing methods are solved, and production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202421734633.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-22
AI Technical Summary
Traditional key processing methods require multiple machine movements and manual flips, resulting in large errors, high defective yields, low efficiency and low cost.
Design an integrated key processing device, integrating feeding stations, milling stations, tooth punching stations and ring stations, and automate the process through robots to ensure accuracy and efficiency.
The automated operation of the process is realized, which reduces manual errors, improves production efficiency, and reduces costs and work intensity.
Smart Images
Figure CN222999723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a key processing device. Background Art
[0002] Key processing needs to be divided into operations such as milling grooves on the front and back sides and punching tooth patterns. In traditional processing methods, after completing one step, the key is then moved to another machine for the next step. Finally, several machines perform the same operation, or on the same machine, the key needs to be manually flipped for operation. Since the key is relatively delicate, the error generated during the movement between different machines or manual flipping will greatly increase, thereby increasing the probability of defective products and indirectly affecting the overall efficiency and cost. Based on the above problems, a key processing device that can solve these problems is needed. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a key processing device.
[0004] To solve the above problems, the utility model adopts the following technical solutions:
[0005] A key processing device includes:
[0006] A loading station, a first milling groove station is arranged at the position of the right side of the loading station, a second milling groove station is arranged at the position of the right side of the first milling groove station, a punching tooth pattern station is arranged at the position of the right side of the second milling groove station, a key stringing station is arranged at the position of the right side of the punching tooth pattern station, a first manipulator is arranged at the position of the bottom of the loading station, a second manipulator is arranged at the position of the right side of the first manipulator, a third manipulator is arranged at the position of the right side of the second manipulator, a fourth manipulator is arranged at the position of the right side of the third manipulator. The distances between the first manipulator, the second manipulator, the third manipulator, the fourth manipulator and the loading station, the first milling groove station, the second milling groove station, the punching tooth pattern station, the key stringing station maintain a corresponding relationship, and a blanking slope is arranged at the position of the key stringing station.
[0007] Preferably, a finished key collecting manipulator is arranged at the position of the left side of the key stringing station.
[0008] Preferably, fixed connecting plates are arranged at the positions of the bottoms of the first manipulator, the second manipulator, the third manipulator and the fourth manipulator, and a moving assembly base is arranged at the position of the bottom of the fixed connecting plates.
[0009] Preferably, the first manipulator, the second manipulator, the third manipulator and the fourth manipulator are all connected with air cylinders.
[0010] Preferably, the first milling groove station, the second milling groove station, the tooth fluting station, and the ring threading station are all connected with drive motors.
[0011] The beneficial effects of the present utility model are as follows:
[0012] By operating the processes of milling grooves, tooth fluting, and ring threading on one device, the present device realizes integrated operation. When changing positions among them, a manipulator is used to ensure the accuracy. At the same time, the distance between each process is shortened, thereby increasing the efficiency. After setting the program, only one worker is needed to supervise each machine. Compared with the need to change machines to operate different processes or manually flip, the labor cost and work intensity are greatly reduced. Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is a schematic structural diagram of the present utility model. Detailed Embodiments
[0015] All the features disclosed in this specification, or all the steps in the disclosed methods or processes, except for mutually exclusive features and / or steps, can be combined in any way.
[0016] Any feature disclosed in this specification (including any additional claims, abstract, and drawings), unless specifically stated, can be replaced by other equivalent or similar-purpose alternative features. That is, unless specifically stated, each feature is only an example of a series of equivalent or similar features.
[0017] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "one end", "the other end", "outer side", "upper", "inner side", "horizontal", "coaxial", "central", "end portion", "length", "outer end", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0018] In addition, in the description of the present utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically and clearly defined.
[0019] In the present utility model, unless otherwise clearly defined and limited, terms such as "arranged", "socketed", "connected", "penetrated", "plugged in", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0020] Refer to Figure 1 A key processing device as shown, including
[0021] A loading station 101, a first milling groove station 102 is arranged at the position of the right side surface of the loading station 101, a second milling groove station 103 is arranged at the position of the right side surface of the first milling groove station 102, a tooth fluting station 104 is arranged at the position to the right of the second milling groove station 103, a ring threading station 105 is arranged at the position to the right of the tooth fluting station 104, a first manipulator 107 is arranged at the position of the bottom of the loading station 101, a second manipulator 108 is arranged at the position of the right side surface of the first manipulator 107, a third manipulator 109 is arranged at the position of the right side surface of the second manipulator 108, a fourth manipulator 110 is arranged at the position of the right side surface of the third manipulator 109. The distances between the first manipulator, the second manipulator, the third manipulator, the fourth manipulator and the loading station, the first milling groove station, the second milling groove station, the tooth fluting station, the ring threading station maintain a corresponding relationship, and a blanking ramp is arranged at the position of the ring threading station 105.
[0022] In a preferred embodiment of the present utility model, a finished key collecting manipulator 106 is arranged at the position to the left of the ring threading station 105.
[0023] A finished key collecting manipulator is added before the ring threading station, which can collect keys, so as to ensure that after the number of keys is sufficient, the overall ring threading operation is carried out.
[0024] In a preferred embodiment of the present utility model, a fixed connecting plate 111 is arranged at the positions of the bottoms of the first manipulator, the second manipulator, the third manipulator and the fourth manipulator, and a moving assembly base 112 is arranged at the position of the bottom of the fixed connecting plate 111.
[0025] A fixed connecting plate is arranged at the bottom, which can ensure the stability of the positions between the four manipulators, thereby ensuring the overall production quality.
[0026] At the same time, the moving assembly base controls the movement of the fixed connection plate, ensuring the consistency of the movement of the four manipulators.
[0027] In a preferred embodiment of the present utility model, the first manipulator, the second manipulator, the third manipulator, and the fourth manipulator are all connected with air cylinders.
[0028] The grasping of the manipulator depends on the air cylinder.
[0029] In a preferred embodiment of the present utility model, the first milling groove station, the second milling groove station, the tooth fluting station, and the ring threading station are all connected with drive motors.
[0030] Operations such as milling the groove and tooth fluting are all driven by the drive motor.
[0031] For the operating principle of this device, only need to set the program, and then the manipulator can be used to realize the operations of milling the groove of the key, reverse milling the groove, tooth fluting, and finally ring threading.
[0032] 1. The first manipulator takes the key from the feeding station and then moves it into the first milling groove station to complete the operation.
[0033] 2. The second manipulator takes the key in the first milling groove station, flips it 180° and sends it into the second milling groove station. At the same time, the first manipulator takes the second key from the feeding station and sends it into the first milling groove station.
[0034] 3. The third manipulator takes the key in the second milling groove station and sends it into the tooth fluting station. At the same time, the first manipulator and the second manipulator are also operating. Repeat the above two steps.
[0035] 4. The fourth manipulator takes the finished key in the tooth fluting station and puts it at the finished key manipulator. At the same time, the first manipulator, the second manipulator, and the third manipulator repeat the above operations.
[0036] 5. Until the above operations are carried out three rounds, at this time, three finished keys are simultaneously at the 106 of the finished key manipulator. At this time, the above manipulator operations continue to be executed, and the 106 of the finished key manipulator also simultaneously sends the three finished keys to the ring threading station for ring threading operation. Finally, the three finished keys strung together fall from the blanking slope to complete the operation.
[0037] By operating like this, three processes can be processed simultaneously at the same time, which can greatly improve the production efficiency.
[0038] Among them, the collection of the keys and the relationships such as whether the manipulator is in place all depend on the travel switches and sensors, which are all very common applications.
[0039] It should be noted that the terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0040] Unless otherwise specifically stated, the relative arrangements of the components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed herein, any specific values should be construed as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0041] For the sake of convenience of description, spatial relative terms such as "above", "over", "on the upper surface of", "upper" etc. may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as shown in the drawings. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the drawings. For example, if the device in the drawing is inverted, the device described as "above" or "over" other devices or structures will then be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used herein.
[0042] It should be noted that the terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0043] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances so that the embodiments of this application described here can be implemented in an order other than those illustrated or described here.
[0044] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A key processing device, characterized in that: include, A loading station (101), a first slot milling station (102) is arranged at the right side of the loading station (101), a second slot milling station (103) is arranged at the right side of the first slot milling station (102), a tooth punching station (104) is arranged at the right side of the second slot milling station (103), a ring stringing station (105) is arranged at the right side of the tooth punching station (104), a first manipulator (107) is arranged at the bottom of the loading station (101), and the first manipulator (107) is arranged at the right side of the second slot milling station (103). 7) A second manipulator (108) is arranged at the right side, a third manipulator (109) is arranged at the right side of the second manipulator (108), a fourth manipulator (110) is arranged at the right side of the third manipulator (109), the distances between the first manipulator, the second manipulator, the third manipulator, the fourth manipulator and the loading station, the first milling station, the second milling station, the tooth punching station, and the ring stringing station are kept in a corresponding relationship, and a material unloading slope is arranged at the position of the ring stringing station (105).
2. The key processing device according to claim 1, characterized in that: A finished key collecting manipulator (106) is arranged at the left side of the ring stringing station (105).
3. The key processing device according to claim 1, characterized in that: A fixed connection plate (111) is provided at the bottom of the first manipulator, the second manipulator, the third manipulator and the fourth manipulator, and a moving assembly base (112) is provided at the bottom of the fixed connection plate (111).
4. The key processing device according to claim 3, characterized in that: The first manipulator, the second manipulator, the third manipulator, and the fourth manipulator are all connected to a cylinder.
5. The key processing device according to claim 2, characterized in that: The first slot milling station, the second slot milling station, the tooth punching station and the ring stringing station are all connected with a driving motor.