Engine remanufacturing tool

By designing an engine remanufacturing tooling, the rapid fixation of the cylinder block is achieved using double-headed screws and double-acting cylinders, the problems of cumbersome and low efficiency of cylinder block fixation in the prior art are solved, and the assembly efficiency is improved and the cylinder block damage is avoided.

CN223000417UActive Publication Date: 2025-06-20PIWAT (FUJIAN) SUPPLY CHAIN CO LTD
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Patent Information

Application Number
CN202421308919.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-06-20
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing engine remanufacturing tooling is complicated to operate during the cylinder fixation process, has high labor intensity, low assembly efficiency, and is prone to damage the cylinder.

Method used

An engine remanufacturing tool is designed. By rotating the double-head screw and the movable seat and sliding the guide groove to adjust the spacing of the pressure plate, so that the end of the pressure plate corresponds to the edge of the cylinder, and the pressure plate is lifted up and pressed down to fix the cylinder.

Benefits of technology

It realizes rapid fixation of the cylinder block, is convenient to operate, reduces the labor intensity of the operator, improves assembly efficiency, and avoids damage to the cylinder block.

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Abstract

The utility model discloses an engine remanufacturing tool, which belongs to the technical field of remanufacturing tools, and comprises a base, a rotating seat is mounted above the base, a guide groove is formed in the upper surface of the rotating seat, a double-thread screw is rotatably connected to the inner side of the guide groove, movable seats are symmetrically screwed to the double-thread screw, and the movable seats are connected with the rotating seat. The movable seat is in clearance fit with the guide groove, a supporting plate is fixedly connected to the edge of the upper surface of the movable seat, an opening groove is formed in the top end of the supporting plate, and a double-acting air cylinder is installed at the position, away from the edge of the supporting plate, of the top of the movable seat. The movable seat is matched with the guide groove to slide, so that the distance between the pressing plates can be adjusted, the ends of the pressing plates can correspond to the edge of the cylinder body, the pressing plates are jacked up through the double-acting air cylinder, the ends of the pressing plates are pressed downwards and abut against the edge of the cylinder body, and therefore the cylinder body can be rapidly fixed, and operation is quite convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of remanufacturing tooling, and more specifically, to an engine remanufacturing tooling. Background Technique

[0002] In order to avoid waste of resources, old machines will be recycled, reformed and reused. When recycling, reforming and reusing, each component needs to be assembled with the cylinder block. The existing assembly method is to place the cylinder block on the operating table and then directly assemble it. Since the cylinder block is heavy by itself and different angles are involved during assembly, the operator has to manually rotate and adjust the position of the cylinder block. On the one hand, the labor intensity of the operator is relatively large and the assembly efficiency is also low; on the other hand, continuously rotating and adjusting on the operating table will also cause damage to the cylinder block. In the existing patent, an engine remanufacturing tooling with the patent authorization number CN 215148654 U reduces the labor intensity of the operator and improves the assembly efficiency on the one hand; on the other hand, it avoids damage to the cylinder block.

[0003] However, in the patent with the authorization number CN 215148654 U, two positioning units placed in the storage tray are taken out, and then one is placed on each side of the cylinder block to be fixed. The fixing plate on the positioning unit is attached to the cylinder block and fixed to the cylinder block through several screws respectively passing through the positioning holes. The operation of fixing the cylinder block with bolts is very cumbersome. It is necessary to use multiple bolts to fix the cylinder block one by one, and the operation is relatively inconvenient. Therefore, we propose an engine remanufacturing tooling to solve the above existing problems. Content of the Utility Model

[0004] 1. Technical Problem to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the present utility model is to provide an engine remanufacturing tooling, which can adjust the distance between the pressing plates by rotating the double-headed screw and sliding the movable seat in cooperation with the guide groove, so that the end of the pressing plate can correspond to the edge of the cylinder block. The double-acting cylinder jacks up the pressing plate, so that the end of the pressing plate presses down and abuts against the edge of the cylinder block, thereby quickly fixing the cylinder block, and the operation is very convenient.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present utility model adopts the following technical solutions.

[0008] An engine remanufacturing tooling includes a base;

[0009] Above the base, a rotating seat is installed. A guide groove is provided on the upper surface of the rotating seat. Inside the guide groove, a double-headed screw is rotatably connected. Symmetrically screwed to the double-headed screw are movable seats, and the movable seats are in clearance fit with the guide groove. At the edge of the upper surface of the movable seat, a support plate is fixedly connected. An opening groove is provided at the top of the support plate;

[0010] At the edge of the top of the movable seat away from the support plate, a double-acting cylinder is installed;

[0011] Inside the opening groove, a pressing plate is rotatably connected. At one end of the pressing plate close to the double-acting cylinder, a connecting shaft rod is installed, and the connecting shaft rod is rotatably connected to the end of the movable end of the double-acting cylinder.

[0012] Further, one end of the double-headed screw penetrates through the guide groove and extends to the outside of the rotating seat, and there is no thread at the part where the double-headed screw penetrates through the rotating seat. A handwheel is installed at the penetrating end of the double-headed screw.

[0013] Further, at the outer wall of the support plate corresponding to the opening groove, a shaft head is welded, and the shaft head is connected to the inner wall of the opening groove through a bearing.

[0014] Further, in the middle of the lower surface of the rotating seat, a rotating shaft is welded, and the rotating shaft is connected to the base through a bearing.

[0015] Further, a hoisting mechanism is provided outside the rotating seat;

[0016] The hoisting mechanism includes support rods arranged on both sides of the rotating seat, a roller rotatably connected between the tops of the support rods, a carrier plate installed at the bottom ends of the support rods, a guide post integrally formed on the lower surface of the carrier plate, and a limit block welded to the bottom end of the guide post.

[0017] Further, at the edge of the base combined with the guide post, a guide hole is provided, and the guide hole is in clearance fit with the guide post.

[0018] Further, the limit block provided at the bottom end of the guide post abuts against the bottom opening of the guide hole.

[0019] 3. Beneficial effects

[0020] Compared with the prior art, the advantages of the present utility model are as follows:

[0021] (1) In this scheme, the distance between the pressure plates can be adjusted by rotating the double-headed screw and sliding the movable seat in the guide groove, so that the end of the pressure plate can correspond to the edge of the cylinder body. The movable end of the double-acting cylinder is extended, and the connecting shaft is rotated in cooperation with the movable end of the double-acting cylinder. At the same time, the pressure plate is rotated by cooperating with the open groove opened at the top of the support plate, so that the end of the pressure plate is pressed down and abuts against the edge of the cylinder body, so that the cylinder body can be quickly fixed, and the operation is very convenient.

[0022] (2) In this solution, the rotating seat uses a rotating shaft to cooperate with the base to rotate, which is convenient for adjusting the angle of the cylinder body of the waste engine being assembled, eliminating the tedious operation of rotating the cylinder body and avoiding wear of the cylinder body during the rotation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the rotating seat of the utility model;

[0025] Figure 3 It is an enlarged schematic diagram of part A of the utility model;

[0026] Figure 4 It is a structural schematic diagram of the rotating seat of the utility model from another perspective;

[0027] Figure 5 This is a schematic diagram of the structure of the hoisting mechanism of the utility model;

[0028] Figure 6 It is a schematic diagram of the base structure of the utility model.

[0029] Description of the numbers in the figure:

[0030] 1. Base; 2. Rotating seat; 3. Guide groove; 4. Double-headed screw; 5. Movable seat; 6. Support plate; 7. Open groove; 8. Press plate; 9. Double-acting cylinder; 10. Connecting shaft; 11. Hand wheel; 12. Roller; 13. Carrier plate; 14. Guide column; 15. Limit block; 16. Guide hole; 17. Rotating shaft; 18. Shaft head; 19. Support rod. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0032] Example:

[0033] See also Figure 1-6 , an engine remanufacturing tool, comprising a base 1;

[0034] A rotating seat 2 is installed above the base 1, and a guide groove 3 is opened on the upper surface of the rotating seat 2. A double-headed screw 4 is rotatably connected to the inner side of the guide groove 3. A movable seat 5 is symmetrically screwed at the double-headed screw 4, and the movable seat 5 and the guide groove 3 are clearance-matched. A support plate 6 is fixedly connected to the edge of the upper surface of the movable seat 5, and an open groove 7 is opened on the top of the support plate 6;

[0035] A double-acting cylinder 9 is installed at the top of the movable seat 5 away from the edge of the support plate 6;

[0036] A pressing plate 8 is rotatably connected to the inner side of the opening groove 7, and a connecting shaft 10 is installed at one end of the pressing plate 8 close to the double-acting cylinder 9, and the connecting shaft 10 is rotatably connected to the end of the movable end of the double-acting cylinder 9;

[0037] It should be noted that, by placing the cylinder body of the scrapped engine on the upper surface of the rotating seat 2, and then rotating the double-headed screw 4 according to the size of the engine, the spacing between the pressure plates 8 can be adjusted by sliding the movable seat 5 in cooperation with the guide groove 3, so that the end of the pressure plate 8 can correspond to the edge of the cylinder body, and then the double-acting cylinder 9 is externally connected to a pneumatic control device, and the pneumatic control device is used to control the extension and retraction of the movable end of the double-acting cylinder 9. The movable end of the double-acting cylinder 9 is extended, and the connecting shaft 10 is rotated in cooperation with the movable end of the double-acting cylinder 9. At the same time, the pressure plate 8 is rotated in cooperation with the open groove 7 opened at the top of the support plate 6, so that the end of the pressure plate 8 is pressed down and abuts against the edge of the cylinder body, thereby quickly fixing the cylinder body, and the operation is very convenient.

[0038] like Figure 2 As shown, one end of the double-headed screw 4 passes through the guide groove 3 and extends to the outside of the rotating seat 2, and there is no thread arrangement at the place where the double-headed screw 4 passes through the rotating seat 2, and a hand wheel 11 is installed at the through end of the double-headed screw 4;

[0039] It should be noted that the hand wheel 11 is provided to facilitate driving the double-headed screw 4 to rotate.

[0040] like Figure 3 As shown, a shaft head 18 is welded to the outer wall of the support plate 6 corresponding to the opening slot 7, and the shaft head 18 is connected to the inner wall of the opening slot 7 through a bearing;

[0041] It should be noted that the resistance of the shaft head 18 during the rotation process is reduced, and the rotation accuracy of the pressure plate 8 is guaranteed.

[0042] like Figure 5 , Figure 6As shown, a rotating shaft 17 is welded to the middle of the lower surface of the rotating seat 2, and the rotating shaft 17 is connected to the base 1 through a bearing;

[0043] It should be noted that the rotating seat 2 rotates by means of the rotating shaft 17 in cooperation with the base 1, which is convenient for adjusting the angle of the cylinder block of the waste engine during assembly, eliminating the cumbersome operation of rotating the cylinder block and avoiding wear of the cylinder block during rotation.

[0044] As Figure 1 、 Figure 4 shown, a hoisting mechanism is arranged outside the rotating seat 2;

[0045] The hoisting mechanism includes support rods 19 arranged on both sides of the rotating seat 2, a roller 12 rotatably connected between the tops of the support rods 19, a carrier plate 13 installed at the bottom ends of the support rods 19, a guide post 14 integrally formed on the lower surface of the carrier plate 13, a limit block 15 welded to the bottom end of the guide post 14, a guide hole 16 is opened at the edge where the base 1 is combined with the guide post 14, and the guide hole 16 is in clearance fit with the guide post 14, and the limit block 15 arranged at the bottom end of the guide post 14 abuts against the bottom opening of the guide hole 16;

[0046] It should be noted that when installing the accessories of the waste engine cylinder block, the accessories are lifted by using a sling, and at the same time, the sling is attached to the roller 12 to play the role of a fixed pulley. Then, it moves through the cooperation of the guide post 14 and the guide hole 16, and the guide post 14 is limited by the limit block 15, and the accessories are moved to the assembly position of the cylinder block, which is convenient for the assembly of the accessories, thus realizing the remanufacture of the waste engine.

[0047] During use: Place the cylinder block of the waste engine on the upper surface of the rotating seat 2, and then rotate the double-headed screw 4 according to the size of the engine. The distance between the pressure plates 8 can be adjusted by sliding the movable seat 5 in cooperation with the guide groove 3, so that the end of the pressure plate 8 can correspond to the edge of the cylinder block. Then, the double-acting cylinder 9 is externally connected to a pneumatic control device, and the pneumatic control device is used to control the expansion and contraction of the movable end of the double-acting cylinder 9. When the movable end of the double-acting cylinder 9 extends, the connecting shaft rod 10 rotates in cooperation with the movable end of the double-acting cylinder 9, and at the same time, the pressure plate 8 rotates through the opening groove 7 opened at the top of the support plate 6, so that the end of the pressure plate 8 presses down and abuts against the edge of the cylinder block, thereby quickly fixing the cylinder block.

[0048] The above is only a preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An engine remanufacturing tool, characterized in that: comprising a base (1); A rotating seat (2) is installed above the base (1), a guide groove (3) is provided on the upper surface of the rotating seat (2), a double-headed screw (4) is rotatably connected to the inner side of the guide groove (3), a movable seat (5) is symmetrically screwed to the double-headed screw (4), and the movable seat (5) and the guide groove (3) are clearance-matched, a support plate (6) is fixedly connected to the edge of the upper surface of the movable seat (5), and an open groove (7) is provided on the top of the support plate (6); A double-acting cylinder (9) is installed at the edge of the top of the movable seat (5) away from the support plate (6); A pressure plate (8) is rotatably connected to the inner side of the opening groove (7), and a connecting shaft (10) is installed at one end of the pressure plate (8) close to the double-acting cylinder (9), and the connecting shaft (10) is rotatably connected to the end of the movable end of the double-acting cylinder (9).

2. The engine remanufacturing tool according to claim 1, characterized in that: One end of the double-headed screw (4) passes through the guide groove (3) and extends to the outside of the rotating seat (2), and the double-headed screw (4) is not provided with a thread at the point where it passes through the rotating seat (2), and a hand wheel (11) is installed at the through end of the double-headed screw (4).

3. The engine remanufacturing tool according to claim 1, characterized in that: A shaft head (18) is welded to the outer wall of the support plate (6) corresponding to the open groove (7), and the shaft head (18) is connected to the inner wall of the open groove (7) via a bearing.

4. The engine remanufacturing tool according to claim 1, characterized in that: A rotating shaft (17) is welded to the middle of the lower surface of the rotating seat (2), and the rotating shaft (17) is connected to the base (1) via a bearing.

5. The engine remanufacturing tool according to claim 1, characterized in that: A hoisting mechanism is arranged on the outer side of the rotating seat (2); The hoisting mechanism comprises support rods (19) arranged on both sides of the rotating seat (2), a roller (12) rotatably connected between the top ends of the support rods (19), a carrier plate (13) installed at the bottom ends of the support rods (19), a guide column (14) integrally formed on the lower surface of the carrier plate (13), and a limit block (15) welded to the bottom ends of the guide columns (14).

6. The engine remanufacturing tool according to claim 5, characterized in that: A guide hole (16) is provided at the edge where the base (1) and the guide column (14) are combined, and the guide hole (16) and the guide column (14) are clearance-matched.

7. The engine remanufacturing tool according to claim 6, characterized in that: The limiting block (15) arranged at the bottom end of the guide column (14) abuts against the bottom opening of the guide hole (16).

Citation Information

Patent Citations

  • Engine remanufacturing tool

    CN215148654U