Continuous needling device

By designing a continuous needle puncture device including a drive box, a transmission assembly, a needle puncture assembly and a guide assembly, the complex and error-prone problem of adjusting a hose of different sizes in the prior art is solved, and rapid and convenient adjustments are achieved and the operability of the device is improved.

CN223000729UActive Publication Date: 2025-06-20佺敖流体科技(上海)有限公司
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Patent Information

Application Number
CN202421784730.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-20
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the prior art, when adjusting hoses of different sizes, the needle puncture wheels need to rotate multiple adjustment knobs and adjustment scales in sequence, which increases the workload of the staff and is prone to adjustment errors.

Method used

A continuous needle puncture device is designed, including a mounting base, a drive box, a transmission assembly, a needle puncture assembly and a guide assembly. Through the provided bidirectional threaded rod and connecting plate, the needle puncture assembly can be adjusted to different sizes and sizes under the driving of the bidirectional threaded rod, and the needle puncture assembly and guide assembly can be adjusted simultaneously through the control parts.

Benefits of technology

The needle puncture device can quickly and conveniently adjust the hoses of different sizes, reduce the operating complexity and the risk of adjustment errors, and improve the operability and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous needling device, and relates to the technical field of hydraulic pipes. The device comprises a mounting seat, two driving boxes are arranged on the upper side of the mounting seat, a plurality of transmission components are arranged on the driving boxes, and a needling component and a plurality of guide components are respectively arranged on the transmission components; a driving rod is rotatably matched in the driving box, a plurality of first bevel gears are arranged on the driving rod, the transmission assembly comprises a transmission box arranged on the upper side of the driving box, a bidirectional threaded rod is rotatably matched in the transmission box, and a second bevel gear is arranged at one end of the bidirectional threaded rod. By means of the guide assembly, the hose to be machined can be guided, so that the hose can be more stable during machining, the stability of the device is improved, by means of the connecting plate, the needling assembly can be driven by the two-way threaded rod to adjust the hoses of different sizes, and the machining precision is improved. Therefore, the device can be adjusted more conveniently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hydraulic pipes, and more specifically, relates to a continuous needle-punching device. Background Art

[0002] Hydraulic rubber hoses in the prior art, also known as hydraulic oil pipes, hydraulic hoses, high-pressure rubber hoses, hydraulic pipes, steel wire high-pressure pipes, steel wire braided rubber hoses, and steel wire wound rubber hoses, are generally divided into steel wire braided hydraulic rubber hoses and steel wire wound hydraulic rubber hoses.

[0003] Chinese Patent with the application number CN202020859204.1 discloses a continuous needle-punching device for the outer rubber layer of a hydraulic hose to prevent the outer rubber layer from bulging, which relates to the technical field of hydraulic pipes. The utility model includes a frame, a first needle-punching mechanism, a hydraulic hose body, a first guide wheel, a second guide wheel, a third guide wheel, and a second needle-punching mechanism. A universal wheel with a brake is arranged at the bottom of the support leg of the frame. By setting a gear ring, a first gear, a support plate, and a second gear, when the hydraulic hose body is slightly turned during the needle-punching and pulling process, the needle-punching device will also rotate accordingly, thereby avoiding damage to the hydraulic hose body by the needle-punching device. By setting the first guide wheel, the second guide wheel, and the third guide wheel, when the hydraulic hose body is needle-punched, it enters and exits on the same side, reducing the space required for needle-punching. During the needle-punching process, the hydraulic hose body is extruded by the guide wheels, so that the gas accumulated in the hydraulic hose body can be dissipated more thoroughly, greatly improving the needle-punching efficiency.

[0004] However, in the above prior art, when the needle-punching wheels are adjusted for processing hoses of different sizes, all the adjustment knobs need to be rotated in sequence to adjust all the needle-punching wheels, and they also need to be uniformly adjusted according to the scale lines on the fixed seat. When adjusting hoses of different sizes, it not only increases the workload of the staff but also easily leads to adjustment errors, which is rather troublesome.

[0005] In view of this, the present utility model is specifically proposed. Summary of the Utility Model

[0006] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide a continuous needle-punching device.

[0007] The basic concept of the technical solution adopted by the present utility model to solve the above technical problem is:

[0008] A continuous needle-punching device includes a mounting base, two driving boxes are installed on the upper side of the mounting base, a plurality of transmission components are installed on the driving boxes, and a needle-punching component and a plurality of guiding components are respectively installed on the transmission components;

[0009] A drive rod is rotatably fitted inside the drive box, and a plurality of first bevel gears are installed on the drive rod. The transmission assembly includes a transmission box installed on the upper side of the drive box. A bidirectional threaded rod is rotatably fitted inside the transmission box. A second bevel gear is installed at one end of the bidirectional threaded rod. The first bevel gear meshes with the second bevel gear. A connecting plate is in threaded fit with the bidirectional threaded rod. The needle punching assembly and the guiding assembly are both installed on the connecting plate. A control member is installed on one side of the drive box.

[0010] Optionally, the control member includes a rotating disk installed on one side of the drive box. An anti-slip handle is installed on the rotating disk. One side of the rotating disk is connected to the drive rod. Through the provided anti-slip handle, it is convenient for the user to adjust the needle punching assembly and the guiding assembly simultaneously, so that it is more convenient and fast to adjust hoses of different sizes.

[0011] Optionally, the needle punching assembly includes a mounting frame installed on the connecting plate. A needle punching wheel is installed inside the mounting frame. Through the provided needle punching wheel, the incoming hose can be processed, thus improving the processing efficiency of the hose.

[0012] Optionally, the guiding assembly includes a fixed frame installed on the connecting plate. A guiding wheel is rotatably fitted inside the fixed frame. An anti-slip sleeve is installed inside the guiding wheel. Through the provided guiding wheel, the hose being processed can be guided, so that the hose is more stable during processing, improving the stability of the device.

[0013] Optionally, a threaded hole is formed on one side of the mounting frame, and an installation groove is formed on one side of the needle punching wheel. A bolt is installed in the threaded hole. One side of the bolt is provided with an installation rod, and the installation rod is matched with the installation groove. Through the provided bolt, it is convenient for the staff to disassemble and replace the needle punching wheel, making the device more practical.

[0014] Optionally, a plurality of support columns are installed on the lower side of the mounting seat, and universal wheels are installed on the lower side of the support columns. Through the provided universal wheels, it is convenient to move the device to the working site, improving the convenience of the device.

[0015] After adopting the above technical solutions, the present utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the present utility model does not necessarily need to achieve all the advantages described below at the same time:

[0016] Through the provided acupuncture component, the incoming hose can be processed, thereby improving the processing efficiency of the hose. Through the provided guiding component, the hose being processed can be guided, making the hose more stable during processing and enhancing the stability of the device. Through the provided connecting plate, the acupuncture component can be driven by the bidirectional threaded rod to adjust hoses of different sizes, making the adjustment of the device more convenient. Through the provided control component, all the acupuncture components and guiding components can be simultaneously controlled for synchronous adjustment, thus improving the operability and convenience of the device.

[0017] The following further describes in detail the specific implementation manners of the present utility model with reference to the accompanying drawings. Description of the Drawings

[0018] The following drawings in the description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:

[0019] Figure 1 Schematic structural diagram of the mounting base according to an embodiment of the present utility model;

[0020] Figure 2 Schematic structural diagram of the acupuncture component according to an embodiment of the present utility model;

[0021] Figure 3 Schematic structural diagram of the guide wheel according to an embodiment of the present utility model;

[0022] Figure 4 Schematic structural diagram of the mounting frame according to an embodiment of the present utility model;

[0023] In the drawings, the list of components represented by each reference numeral is as follows:

[0024] Mounting base 1, drive box 2, acupuncture component 3, guiding component 4, drive rod 5, first bevel gear 6, transmission component 7, transmission box 8, bidirectional threaded rod 9, second bevel gear 10, connecting plate 11, control component 12, rotating disk 13, anti-slip handle 14, mounting frame 15, acupuncture wheel 16, fixed frame 17, guide wheel 18, anti-slip sleeve 19, threaded hole 20, mounting groove 21, bolt 22, mounting rod 23, support column 24, universal wheel 25.

[0025] It should be noted that these drawings and the textual descriptions are not intended to limit the concept scope of the present utility model in any way, but to illustrate the concept of the present utility model to those skilled in the art by referring to specific embodiments. Specific Embodiments

[0026] Now, the present utility model will be further described in detail with reference to the accompanying drawings.

[0027] Please refer to Figures 1-4 As shown, in this embodiment, a continuous needle punching device is provided, which includes a mounting base 1. Two driving boxes 2 are installed on the upper side of the mounting base 1. A plurality of transmission components 7 are installed on the driving boxes 2. A needle punching component 3 and a plurality of guiding components 4 are respectively installed on the transmission components 7;

[0028] A driving rod 5 is rotatably fitted in the driving box 2. A plurality of first bevel gears 6 are installed on the driving rod 5. The transmission component 7 includes a transmission box 8 installed on the upper side of the driving box 2. A bidirectional threaded rod 9 is rotatably fitted in the transmission box 8. A second bevel gear 10 is installed at one end of the bidirectional threaded rod 9. The first bevel gear 6 meshes with the second bevel gear 10. A connecting plate 11 is in threaded fit with the bidirectional threaded rod 9. The needle punching component 3 and the guiding component 4 are both installed on the connecting plate 11. A control member 12 is installed on one side of the driving box 2.

[0029] An application of one aspect of this embodiment is: when it is necessary to adjust the needle punching component 3, first drive the driving rod 5 to rotate through the driving member 12. The rotation of the driving rod 5 can drive the first bevel gear 6 to rotate. The rotation of the first bevel gear 6 can drive the bidirectional threaded rod 9 on the second bevel gear 10 meshing with it to rotate. The rotation of the bidirectional threaded rod 9 can drive the needle punching component 3 and the guiding component 4 on the connecting plate 11 to be adjusted simultaneously, so that the use of this device can be completed, and the operability and convenience of the device are improved.

[0030] As Figure 2 shown, the control member 12 of this embodiment includes a rotating disk 13 installed on one side of the driving box 2. An anti-slip handle 14 is installed on the rotating disk 13. One side of the rotating disk 13 is connected to the driving rod 5.

[0031] Through the provided anti-slip handle 14, it is convenient for the user to adjust the needle punching component 3 and the guiding component 4 simultaneously, so that it is more convenient and fast to adjust hoses of different sizes.

[0032] As Figure 2 shown, the needle punching component 3 of this embodiment includes a mounting frame 15 installed on the connecting plate 11. A needle punching wheel 16 is installed in the mounting frame 15.

[0033] Through the provided needle punching wheel 16, the entering hose can be processed, thereby improving the processing efficiency of the hose.

[0034] As Figure 3 shown, the guiding component 4 of this embodiment includes a fixed frame 17 installed on the connecting plate 11. A guiding wheel 18 is rotatably fitted in the fixed frame 17. An anti-slip sleeve 19 is installed in the guiding wheel 18.

[0035] Through the provided guide wheel 18, the hose being processed can be guided, enabling the hose to be more stable during processing, improving the stability of the device. Through the provided anti-slip sleeve 19, the hose can be more stable when guided by the guide wheel 18, thus reducing phenomena such as slipping during hose processing, which in turn affects the processing efficiency and quality of the hose.

[0036] As Figure 4 shown, on one side of the mounting frame 15 of this embodiment, a threaded hole 20 is provided. On one side of the acupuncture wheel 16, a mounting groove 21 is provided. A bolt 22 is installed in the threaded hole 20, and on one side of the bolt 22, a mounting rod 23 is installed. The mounting rod 23 cooperates with the mounting groove 21.

[0037] Through the provided bolt 22, it is convenient for the staff to disassemble and replace the acupuncture wheel 16, making the device more practical.

[0038] As Figure 1 shown, on the lower side of the mounting base 1 of this embodiment, a plurality of support columns 24 are installed, and on the lower side of the support columns 24, universal wheels 25 are installed.

[0039] Through the provided universal wheels 25, it is convenient to move the device to the working site, improving the convenience of the device.

[0040] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, fall within the protection scope of the present utility model. The technologies, shapes, and structures not described in detail in the present utility model are all well-known technologies.

Claims

1. A continuous acupuncture device, characterized in that: include: A mounting seat (1), wherein two drive boxes (2) are mounted on the upper side of the mounting seat (1), a plurality of transmission components (7) are mounted on the drive boxes (2), and a needling component (3) and a plurality of guide components (4) are mounted on the transmission components (7); A driving rod (5) is rotatably mounted in the driving box (2), and a plurality of first bevel gears (6) are mounted on the driving rod (5). The transmission assembly (7) comprises a transmission box (8) mounted on the upper side of the driving box (2), and a bidirectional threaded rod (9) is rotatably mounted in the transmission box (8), and a second bevel gear (10) is mounted on one end of the bidirectional threaded rod (9), and the first bevel gear (6) is meshed with the second bevel gear (10). A connecting plate (11) is threadably mounted on the bidirectional threaded rod (9), and the acupuncture assembly (3) and the guide assembly (4) are both mounted on the connecting plate (11). A control component (12) is mounted on one side of the driving box (2).

2. A continuous acupuncture device according to claim 1, characterized in that: The control member (12) comprises a rotating disk (13) mounted on one side of the driving box (2), an anti-slip handle (14) is mounted on the rotating disk (13), and one side of the rotating disk (13) is connected to the driving rod (5).

3. A continuous acupuncture device according to claim 1, characterized in that: The acupuncture assembly (3) comprises a mounting frame (15) mounted on a connecting plate (11), wherein acupuncture wheels (16) are mounted in the mounting frame (15).

4. A continuous acupuncture device according to claim 1, characterized in that: The guide assembly (4) comprises a fixed frame (17) mounted on the connecting plate (11), a guide wheel (18) rotatably fitted in the fixed frame (17), and an anti-slip sleeve (19) is mounted in the guide wheel (18).

5. A continuous acupuncture device according to claim 3, characterized in that: A threaded hole (20) is provided on one side of the mounting frame (15), a mounting groove (21) is provided on one side of the needle wheel (16), a bolt (22) is installed in the threaded hole (20), a mounting rod (23) is installed on one side of the bolt (22), and the mounting rod (23) matches the mounting groove (21).

6. A continuous acupuncture device according to claim 1, characterized in that: A plurality of support columns (24) are installed on the lower side of the mounting seat (1), and a universal wheel (25) is installed on the lower side of the support column (24).

Citation Information

Patent Citations

  • Hydraulic hose outer rubber layer continuous needling device capable of preventing outer rubber layer from bulging

    CN212455953U