Full-automatic wood board welting assembly line system
By designing a fully automatic board embedding assembly line system, the problems of high production costs and low efficiency caused by the traditional board embedding process relying on labor are solved, and efficient and precise embedding production is achieved, which improves the overall production quality and efficiency.
Patent Information
- Application Number
- CN202422171631.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The traditional wooden board embedding process relies on manual trimming, resulting in high production costs, low efficiency, and it is difficult to ensure the consistent edge quality of each workpiece.
A fully automatic wooden board embroidery assembly line system is designed, including a conveyor for conveyors for conveying wooden boards, a grinding area, a grinding area, a polishing area, a polishing area, etc., to achieve continuous production of embroidery, a trimming, a polishing and polishing through automated means.
It improves the grip efficiency and accuracy, reduces manual intervention, improves the overall production quality and efficiency, and ensures the consistent edge quality of each workpiece.
Smart Images
Figure CN223000764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intelligent manufacturing, and particularly to the technical field of a full-automatic wood board edge pasting assembly line system. Background Art
[0002] Traditional wood board edge pasting processes usually include several steps: First, attach the edge banding material to the edge of the wood board, then remove the excess material, and sand the edge to ensure it is smooth and flat.
[0003] However, at present, many factories still rely on manual labor for the trimming work after edge pasting. This not only increases the production cost but also reduces the overall production efficiency. Moreover, it is difficult to ensure that the edges of each workpiece can meet the same quality standard through manual trimming. Especially when dealing with the corners, unevenness is likely to occur, affecting the aesthetics of the final product. Summary of the Utility Model
[0004] To solve the above problems, the utility model proposes a full-automatic wood board edge pasting assembly line system, aiming to improve the edge pasting efficiency and accuracy through automation means, reduce manual intervention, and thus enhance the overall production quality and efficiency.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A full-automatic wood board edge pasting assembly line system includes a conveyor for transporting wood boards, and in sequence along the conveyor transport direction, there are a loading area, a glue coating and edge pasting area, a trimming area, a sanding area, a polishing area, and an unloading area;
[0007] The glue coating and edge pasting area is provided with a glue coating device, an edge banding conveyor device, and a pressing device;
[0008] The trimming area is provided with a long-edge trimmer, a first short-edge trimmer, and a second short-edge trimmer arranged in sequence;
[0009] The sanding area is provided with a first corner sander, a second corner sander, and a long-edge sander;
[0010] The polishing area is provided with a long-edge polisher;
[0011] The long-edge trimmer, the long-edge sander, and the long-edge polisher are integrated upper and lower edge synchronous operation devices.
[0012] Compared with the prior art, in this case, from glue coating and edge pasting to trimming the four sides and corner sanding devices are continuously arranged on a conveyor, and the long edge as the working surface is sanded and polished, realizing the automated assembly line production of the edge pasting process. At the same time, the trimming, sanding, and polishing of its long edge are carried out synchronously, further ensuring the quality stability.
[0013] In a preferred embodiment, the conveyor is a roller conveyor.
[0014] In some embodiments, the conveyor includes two parallel main conveyors and an auxiliary conveyor.
[0015] In some embodiments, the main conveyor is provided with an upper roller conveyor belt and a lower roller conveyor belt for clamping the wooden board.
[0016] In a preferred embodiment, the loading area and the unloading area are provided with a height adjustment device for adjusting the height of the upper roller, and the gap between the upper and lower roller conveyor belts can be adjusted according to the thickness of the wooden board.
[0017] In some embodiments, the edge banding strip conveying device includes a tensioning roller, a guide plate, a guide roller assembly, and a cutting knife;
[0018] It further includes an elastic pressing device arranged before the guide roller assembly and facing the guide plate.
[0019] In a preferred embodiment, a cleaning brush is provided between the glue coating and pasting area, the trimming area, the grinding area, and the polishing area.
[0020] In a preferred embodiment, the long-edge trimmer is a lever-type upper and lower synchronous trimming device.
[0021] In some embodiments, it further includes a dust-proof cover covering the trimming area and the grinding area.
[0022] In a preferred embodiment, the dust-proof cover is provided with a dust suction device in the trimming area. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic diagram of a full-automatic wooden board edge banding production line system in this case;
[0024] Figure 2 is a schematic diagram of the trimming operation in the wooden board edge banding process in this case. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The features of the present invention and other related features will be further described in detail through the following embodiments for the understanding of those skilled in the same industry:
[0026] It should be noted that the words "front" and "rear" used in the following description refer to the direction of the production line from the loading area to the unloading area, with the loading area in the front and the unloading area in the rear. "Upper" and "lower" refer to the positional relationship between the upper and lower parts in the spatial range. "Inner" and "outer" will also be used to refer to the directions as in Figure 1 in the figure, and further explained as the area facing the equipment is the inner side, and vice versa is the outer side.
[0027] Please refer to Figure 1, A fully automatic wood board edge - pasting production line system for this case includes a conveyor 200 for transporting the wood board 100. Along the conveying direction of the conveyor 200, working areas such as a loading area L1, a glue - applying and edge - pasting area L2, a trimming area L3, a grinding area L4, a polishing area L5, and a discharging area L6 are arranged in sequence, and equipment is set in the working areas.
[0028] The conveyor 200 preferably adopts a roller conveyor, specifically including two parallel main conveyors 210 and auxiliary conveyors 220. During implementation, the main conveyor 210 is close to the working area, that is, on the side of the equipment on the inner side, and the auxiliary conveyor 220 provides auxiliary support for the long - strip wood board 100 on its outer side. For the transverse direction, that is, when the wood board 100 in the figure rotates 90° for edge - pasting, only the main conveyor 210 can be used for conveying.
[0029] Therefore, the main conveyor 210 is provided with an upper roller conveyor belt and a lower roller conveyor belt for clamping the conveyed wood board 100. In actual application, since the thickness of the corresponding wood board 100 will change, a height - adjusting device 11 for adjusting the height of the upper roller is provided in the loading area L1 and the discharging area L6 to adjust the gap between the upper roller and the lower roller conveyor belt.
[0030] The following is a detailed description of each area. In the loading area L1, a device 12 for adjusting the spacing between wood boards 100 is also provided. For example, as Figure 1 shown, a spacing is maintained between the wood boards 100 to prevent affecting the edge - pasting of other wood boards 100.
[0031] In the glue - applying and edge - pasting area L2, a glue - applying device 21, an edge - strip conveying device 22, and a pressing device 23 are provided. During operation, after the wood board 100 is coated with glue by the glue - applying device 21, it is bonded to the edge - strip 300 conveyed by the edge - strip conveying device 22, and then is pressed by the pressing device 23.
[0032] Specifically, the edge - strip conveying device 22 includes a tensioning roller 221, a guide plate 222, a guide - roller assembly 223, and a cutting knife 224. The wound - up edge - strip 300 is first tensioned and unfolded by the tensioning roller 221, then adheres to the guide plate 222 and enters the guide - roller assembly 223 for adjustment and is then cut by the cutting knife 224.
[0033] At this time, the guiding roller assembly 223 is actually a set of two rollers, which clamp and straighten the edge banding 300. In fact, the edge banding 300 has a certain thickness, that is, there is an inertial force of the original elastic deformation. Therefore, in this case, an improvement is made. Before the guiding roller assembly 224, an elastic pressing device 225 is provided opposite to the guiding plate 222. The elastic pressing device 225 has a fitting section opposite to the guiding plate 222. And because it has elasticity, the fitting section 51 will actually adjust its pressing force according to the thickness of the edge banding 300, and cooperate with the guiding roller assembly 224 to straighten the edge banding 300.
[0034] The gluing device 21 is a device that can quantitatively and positionally transport glue, and the pressing device 23 is a roller-type pressing assembly, which are conventional technical means in the industry and will not be described in detail here.
[0035] Please refer to Figure 2 , after the wooden board 100 is pasted with the edge banding 300, there will be excess parts. Figure 2 At A in [[ ]] is the long side, and at B is the short side. The actual excess part is not as large as the proportion shown in the figure. The figure is drawn for the convenience of expression, showing the excess edges.
[0036] In the trimming area L3, a long-side trimmer 31, a first short-side trimmer 32, and a second short-side trimmer 33 are sequentially arranged. The long-side trimmer 31 is a device for synchronous operation of the upper and lower sides in one piece. Because the upper and lower sides are transported simultaneously during transportation, the processing can be carried out synchronously to improve the quality stability, while the short sides have a sequence and need to be processed separately. Specifically, the long-side trimmer 31 is a lever-type upper and lower synchronous trimming device.
[0037] In the grinding area L4, a first corner grinder 41, a second corner grinder 42, and an upper-side edge grinder 43 are provided. The upper-side edge grinder 43 is a device for synchronous operation of the upper and lower sides in one piece. The grinding work is mainly carried out on the upper and lower sides of its working edge.
[0038] After grinding, it enters the polishing area L5, where a long-side polisher 51 is provided to polish the working surface. The long-side polisher 51 is a device for synchronous operation of the upper and lower sides in one piece. After the operation is completed, it enters the blanking area L6, realizing the automated production line of the edge pasting process.
[0039] During actual operation, there will be fine dust, burrs, etc. caused by trimming and grinding in the entire operation environment. For this, cleaning measures are taken. For example, a cleaning brush 400 is provided between the gluing and pasting area L2, the trimming area L3, the grinding area L4, and the polishing area L5. The cleaning brush 400 can not only clean the wooden board 100 before entering the next process, but also form a barrier between each process.
[0040] Further, a dust-proof cover 500 covering the trimming area L3 and the grinding area L4 is also provided. The dust-proof cover 500 has a structure with a dust-proof curtain or a safety door, which is a common structure for dusty operations and will not be elaborated here. In some preferred embodiments, a dust suction device is provided at least in the trimming area L3 to suck the burrs, fine dust and burrs generated during trimming to prevent them from affecting the trimming of the next wooden board 100.
[0041] As described above, the present case protects a fully automatic wooden board edge pasting production line system, and all technical solutions identical or similar to the present case should be regarded as falling within the protection scope of the present case.
Claims
1. A fully automatic wood board edge pasting production line system, characterized in that: It comprises a conveyor (200) for conveying a wooden board (100), wherein a loading area (L1), a gluing and edge pasting area (L2), a trimming area (L3), a grinding area (L4), a polishing area (L5), and a unloading area (L6) are sequentially arranged along the conveying direction of the conveyor (200); The glue coating and edge bonding area (L2) is provided with a glue coating device (21), an edge banding conveying device (22), and a bonding device (23); The trimming area (L3) is provided with a long edge trimmer (31), a first short edge trimmer (32), and a second short edge trimmer (33) which are arranged in sequence; The grinding area (L4) is provided with a first angle grinder (41), a second angle grinder (42), and a long edge grinder (43); The polishing area (L5) is provided with a long edge polisher (51); The long edge trimmer (31), the long edge grinder (43) and the long edge polisher (51) are integrated upper and lower edge synchronous operation devices.
2. A fully automatic wood board edge pasting production line system as claimed in claim 1, characterized in that: The conveyor (200) is a roller conveyor.
3. A fully automatic wood board edge pasting production line system as claimed in claim 2, characterized in that: The conveyor (200) comprises two parallel main conveyors (210) and an auxiliary conveyor (220).
4. A fully automatic wood board edge pasting production line system as claimed in claim 3, characterized in that: The main conveyor (210) is provided with an upper roller conveyor belt and a lower roller conveyor belt for clamping the wooden board (100).
5. A fully automatic wood board edge pasting production line system as claimed in claim 4, characterized in that: The loading area (L1) and the unloading area (L6) are provided with a height adjustment device (11) capable of adjusting the height of the upper roller.
6. The fully automatic wood board edge pasting production line system as claimed in claim 1, characterized in that: The edge strip conveying device (22) comprises a tensioning roller (221), a guide plate (222), a guide roller assembly (223), and a cutting knife (224); It also includes an elastic pressing device (225) which is arranged before the guide roller assembly (223) and is arranged facing the guide plate (222).
7. The fully automatic wood board edge pasting production line system as claimed in claim 1, characterized in that: A cleaning brush (400) is provided between the glue coating and edge wedging area (L2), the trimming area (L3), the grinding area (L4), and the polishing area (L5).
8. The fully automatic wood board edge pasting production line system as claimed in claim 1, characterized in that: The long edge trimmer (31) is a lever-type up and down synchronous trimming device.
9. The fully automatic wood board edge pasting production line system as claimed in claim 1, characterized in that: Also included is a dust cover (500) covering the trimming area (L3) and the grinding area (L4).
10. The fully automatic wood board edge pasting production line system as claimed in claim 9, characterized in that: The dust cover (500) is provided with a dust collecting device in the trimming area (L3).