Unloading equipment for AGV (Automatic Guided Vehicle)
By designing an unloading device for AGV trolleys, the coordinated work of translation, steering, lifting and cantilever support mechanisms is used to solve the problem of unloading irregular parts of AGV trolleys, automatic unloading and cantilever support are realized, and transport efficiency and safety are improved.
Patent Information
- Application Number
- CN202421934316.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-12
AI Technical Summary
During the aircraft maintenance process, it is difficult to unload irregular parts transported by AGV trolleys. The existing methods are time-consuming and labor-intensive, and there are safety risks, making it easy to damage parts.
An unloading device including a translation control unit, a translation drive mechanism, a steering drive mechanism, a lift drive mechanism and a cantilever support mechanism is designed. Through the coordinated work of these driving mechanisms and support mechanisms, automatic unloading and cantilever support of the components to be transported on the AGV trolley are realized.
The automatic unloading of components to be transported on the AGV trolley is realized, which improves the transport efficiency, reduces the safety risks of manual operation, and reduces the possibility of component damage.
Smart Images

Figure CN223002189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an unloading device, in particular to an unloading device for an AGV vehicle. Background Art
[0002] During aircraft maintenance, some components need to be transported from one maintenance hangar to another. When using an AGV vehicle to transport the components to be transported, since the structures of some components to be transported are irregular, there is no special tool to unload the components from the AGV vehicle. The existing method is to install an electric hoist on a suspension bracket, tie a lifting rope to the component, and use the electric hoist to suspend the lifting rope. This manual method is time-consuming and laborious, and there are certain safety risks in the bundled suspension, and it is also easy to cause damage to the component itself, such as some components like shells or skins. Summary of the Invention
[0003] The purpose of the utility model is to provide an unloading device for an AGV vehicle, which can perform unloading operations on the components to be transported by the AGV vehicle, effectively improve the transfer efficiency of the components to be transported, and has good safety.
[0004] Technical Solution: The unloading device for an AGV vehicle described in the utility model includes: a translation control unit, a translation drive mechanism, a steering drive mechanism, a lifting drive mechanism, and a cantilever support mechanism; the steering drive mechanism is installed on the translation drive mechanism and is driven by the translation drive mechanism to move horizontally; the lifting drive mechanism is installed on the steering drive mechanism and is driven by the steering drive mechanism to rotate; the cantilever support mechanism is installed on the lifting drive mechanism and is driven by the lifting drive mechanism to move up and down; the cantilever support mechanism is used for cantilever supporting the components to be transported on the AGV vehicle; the translation drive mechanism, the steering drive mechanism, the lifting drive mechanism, and the cantilever support mechanism are all driven and controlled by the translation control unit.
[0005] Further, the translation drive mechanism includes a moving drive motor, a moving drive lead screw, two support rails, and two moving support seats; the two support rails are installed in parallel, and the two moving support seats are respectively movably installed on the two support rails; a drive support beam is connected and installed between one ends of the two support rails, and a moving support beam is connected and installed between the two moving support seats; one end of the moving drive lead screw is rotatably installed in the middle of the drive support beam, and the other end is threadedly screwed through the middle of the moving support beam; the moving drive motor is installed on the drive support beam and drives the rotation of the moving drive lead screw; the moving drive motor is driven and controlled by the unloading control unit.
[0006] Furthermore, the steering drive mechanism includes a bottom support plate, a support turntable, a drive gear ring, and a steering drive motor. The bottom support plate is horizontally installed on the translation drive mechanism, and the center of the lower side of the support turntable is rotatably installed at the center of the upper side of the bottom support plate. A drive ring groove is provided around the rotation center on the lower side of the support turntable, and the drive gear ring is fixedly installed in the drive ring groove. The steering drive motor is fixedly installed on the bottom support plate, and a drive pinion meshing with the drive gear ring is provided at the end of the output shaft. The steering drive motor is driven and controlled by the unloading control unit.
[0007] Furthermore, the lifting drive mechanism includes a height adjustment motor, a height adjustment lead screw, two lifting support columns, and two lifting support sliding sleeves. The two lifting support columns are both vertically installed on the steering drive mechanism, and the two lifting support sliding sleeves are respectively slidably installed on the two lifting support columns. A top support beam is connected between the tops of the two lifting support columns, and a lifting drive beam is connected between the two lifting support sliding sleeves. The lower end of the height adjustment lead screw is rotatably installed on the steering drive mechanism, the upper end is rotatably installed on the top support beam, and the middle part is threadedly screwed through and installed on the lifting drive beam. The height adjustment motor is installed on the top support beam and is used to rotate and drive the height adjustment lead screw. The height adjustment motor is driven and controlled by the unloading control unit.
[0008] Furthermore, the cantilever support mechanism includes a rotation drive motor, a gear transmission unit, a gearbox, two cantilever support rods, and two lifting bandages. The gearbox is installed on the lifting drive mechanism, and one end of each of the two cantilever support rods is rotatably installed in the gearbox. The rotation drive motor is installed on the gearbox, the gear transmission unit is installed in the gearbox, and the rotation drive motor drives and synchronously rotates the two cantilever support rods in opposite directions through the gear transmission unit. A bandage support is provided at each end of each cantilever support rod, and the two ends of the lifting bandage are respectively installed on the two bandage supports, and the lifting bandage is in a stretched and taut state for flexibly supporting the component to be transported. The rotation drive motor is driven and controlled by the unloading control unit.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: The translation drive mechanism, the steering drive mechanism, and the lifting drive mechanism can transport the component to be transported to the designated position, thereby realizing the automatic work of unloading the component to be transported from the AGV trolley. The cantilever support mechanism can realize the cantilever support of the component to be transported, thereby facilitating the insertion into the support space of each support unit on the AGV trolley to lift and transport the component to be transported. Description of the Drawings
[0010] Figure 1 It is a right view structural schematic diagram of the present utility model.
[0011] Figure 2This is a schematic structural diagram of the usage state of the present utility model.
[0012] Figure 3 This is a schematic front view structural diagram of the present utility model.
[0013] Figure 4 This is a schematic cross-sectional structural diagram of the gearbox of the present utility model.
[0014] Figure 5 This is a schematic circuit structural diagram of the present utility model. Specific implementation mode
[0015] The technical solution of the present utility model will be described in detail below with reference to the accompanying drawings, but the protection scope of the present utility model is not limited to the described embodiments. Embodiment
[0016] As Figures 1-5 shown, the unloading device for an AGV cart disclosed by the present utility model includes: a translation control unit 1, a translation drive mechanism, a steering drive mechanism, a lifting drive mechanism, and a cantilever support mechanism; the steering drive mechanism is installed on the translation drive mechanism and is driven by the translation drive mechanism to move horizontally; the lifting drive mechanism is installed on the steering drive mechanism and is driven by the steering drive mechanism to rotate; the cantilever support mechanism is installed on the lifting drive mechanism and is driven by the lifting drive mechanism to move up and down; the cantilever support mechanism is used for cantilever supporting the component 100 to be transported on the AGV cart 2; the translation drive mechanism, the steering drive mechanism, the lifting drive mechanism, and the cantilever support mechanism are all driven and controlled by the translation control unit 1.
[0017] The translation drive mechanism, the steering drive mechanism, and the lifting drive mechanism can be used to transport the component 100 to be transported to a specified position, so as to realize the automatic operation of unloading the component 100 to be transported from the AGV cart 2; the cantilever support mechanism can be used to realize the cantilever support of the component 100 to be transported, so as to facilitate inserting into the support space of each support unit on the AGV cart 2 to lift and transport the component 100 to be transported.
[0018] Further, the translation driving mechanism includes a translation driving motor 63, a translation driving lead screw 67, two support rails 55 and two translation support seats 54; the two support rails 55 are installed in parallel, and the two translation support seats 54 are respectively installed on the two support rails 55 in a movable manner; a driving support beam 66 is connected and installed between one ends of the two support rails 55, and a translation support beam 65 is connected and installed between the two translation support seats 54; one end of the translation driving lead screw 67 is rotatably installed in the middle of the driving support beam 66, and the other end is threadedly engaged and installed through the middle of the translation support beam 65; the translation driving motor 63 is installed on the driving support beam 66 and drives the translation driving lead screw 67 to rotate; the translation driving motor 63 is driven and controlled by the unloading control unit 1.
[0019] By using the cooperation between the translation support beam 65 and the translation driving lead screw 67, the synchronous translation driving of the two translation support seats 54 can be realized, ensuring the stability of the overhanging movement of the component 100 to be transported.
[0020] Further, roller grooves 56 are provided on both vertical side surfaces of the two support rails 55; the translation support seat 54 is a U-shaped support seat, and each support roller 68 is rotatably installed on the inner wall of the translation support seat 54, and the support roller 68 supports and travels in the corresponding roller groove 56.
[0021] By using the cooperation between the support roller 68 and the roller groove 56, the movable installation of the translation support seat 54 can be realized, and it has relatively small moving resistance and good moving stability.
[0022] Further, the steering driving mechanism includes a bottom support plate 53, a support turntable 52, a driving gear ring and a steering driving motor 64; the bottom support plate 53 is horizontally installed on the translation driving mechanism, and the center of the lower side surface of the support turntable 52 is rotatably installed at the center of the upper side surface of the bottom support plate 53; a driving ring groove is provided on the lower side surface of the support turntable 52 around the rotation center, and the driving gear ring is fixedly installed in the driving ring groove; the steering driving motor 64 is fixedly installed on the bottom support plate 53, and a driving pinion meshing with the driving gear ring is provided at the end of the output shaft; the steering driving motor 64 is driven and controlled by the unloading control unit 1.
[0023] By installing the driving gear ring on the support turntable 52 and thus being rotationally driven by the steering driving motor 64, the support turntable 52 rotates, causing the lifting driving mechanism installed thereon to turn, meeting the adjustment requirements for different positions.
[0024] Furthermore, the lifting drive mechanism includes a height adjustment motor 49, a height adjustment lead screw 62, two lifting support columns 48, and two lifting support sliding sleeves 51. The two lifting support columns 48 are vertically installed on the steering drive mechanism, and the two lifting support sliding sleeves 51 are respectively installed on the two lifting support columns 48 in a sliding manner. A top support beam 61 is connected between the tops of the two lifting support columns 48, and a lifting drive beam 70 is connected between the two lifting support sliding sleeves 51. The lower end of the height adjustment lead screw 62 is rotatably installed on the steering drive mechanism, the upper end is rotatably installed on the top support beam 61, and the middle part is threadedly engaged and installed through the lifting drive beam 70. The height adjustment motor 49 is installed on the top support beam 61 and is used to drive the rotation of the height adjustment lead screw 62. The height adjustment motor 49 is driven and controlled by the unloading control unit 1.
[0025] With the cooperation of the lifting support columns 48 and the lifting support sliding sleeves 51, good lifting stability can be achieved to ensure stable support for the cantilever support mechanism. The lifting drive beam 70 is fixed to the two lifting support sliding sleeves 51 at the same time, so as to realize the synchronous lifting movement of the two lifting support sliding sleeves 51.
[0026] Furthermore, the cantilever support mechanism includes a rotation drive motor 47, a gear transmission unit, a gearbox 46, two cantilever support rods 42, and two lifting bandages 45. The gearbox 46 is installed on the lifting drive mechanism, and one end of each of the two cantilever support rods 42 is rotatably installed in the gearbox 46. The rotation drive motor 47 is installed on the gearbox 46, the gear transmission unit is installed in the gearbox 46, and the rotation drive motor 47 drives the two cantilever support rods 42 to rotate synchronously and reversely through the gear transmission unit. A bandage support 44 is provided at each end of each cantilever support rod 42, and the two ends of the lifting bandage 45 are respectively installed on the two bandage supports 44, and the lifting bandage 45 is in a tensioned and straightened state to provide flexible support for the component 100 to be transported. The rotation drive motor 47 is driven and controlled by the unloading control unit 1.
[0027] Two bandage supports 44 are used to install the lifting bandage 45, so that the lifting bandage 45 is tightly arranged above the cantilever support rod 42, for flexibly supporting the lower side of the component 100 to be transported. Moreover, there is no requirement for the shape of the lower side of the component 100 to be transported, and it can adapt to the shape of the lower side, with strong adaptability, and it will not cause damage to the lower side, having good anti-slip and protection performance; through the rotation drive motor 47, the gear transmission unit and the gearbox 46, the synchronous reverse rotation drive of the two cantilever support rods 42 can be realized, so that when the two cantilever support rods 42 are inserted under the component 100 to be transported from the side, the bandage support 44 and the lifting bandage 45 are rotated to the side, and it can be smoothly inserted without too high a clearance. Before lifting, the bandage support 44 and the lifting bandage 45 are rotated above the cantilever support rod 42 again, and the component 100 to be transported can be slightly lifted during the rotation process. Through the reverse rotation on both sides, a better force balance effect can be achieved during the rotational friction, ensuring the stability of the component 100 to be transported.
[0028] Further, the gear transmission unit includes a transmission main shaft, a first bevel gear 58, two second bevel gears 59 and two third bevel gears 60; a driving bevel gear 57 is arranged at the end of the output shaft of the rotation drive motor 47, the transmission main shaft is rotatably installed in the gearbox 46, the first bevel gear 58 is installed in the middle of the transmission main shaft, the two second bevel gears 59 are installed at both ends of the transmission main shaft, and the two third bevel gears 60 are respectively installed at the ends of the two cantilever support rods 42; the driving bevel gear 57 meshes with the first bevel gear 58, and the two second bevel gears 59 respectively mesh with the two third bevel gears 60.
[0029] The gear transmission unit can be used to realize the synchronous reverse rotation drive of the two third bevel gears 60, so that a better force balance effect can be achieved when the two lifting bandages 45 and the lower side of the component 100 to be transported are in friction.
[0030] Further, a strip-shaped buffer pad 43 is arranged on the cantilever support rod 42 and near the lifting bandage 45 for support when the lifting bandage 45 is pressed and bent. The strip-shaped buffer pad 43 can be used to realize bottom protection to prevent the component 100 to be transported from rigidly colliding with the cantilever support rod 42.
[0031] Further, the unloading control unit 1 includes a controller, a wireless communication module, a memory, a height adjustment circuit, a rotation drive circuit, a movement drive circuit, and a steering drive circuit; the controller is electrically connected to the wireless communication module, the memory, the height adjustment circuit, the rotation drive circuit, the movement drive circuit, and the steering drive circuit respectively; the height adjustment circuit is electrically connected to the height adjustment motor 49; the rotation drive circuit is electrically connected to the rotation drive motor 47; the movement drive circuit is electrically connected to the movement drive motor 63; and the steering drive circuit is electrically connected to the steering drive motor 64.
[0032] In the unloading device for an AGV cart disclosed by the present utility model, the controller adopts an existing single-chip microcomputer control module for realizing the coordinated control of the device; the wireless communication module adopts an existing wireless communication module, such as a Bluetooth communication module or a WiFi module, and can communicate with a host computer to receive control instructions from the host computer; the height adjustment circuit, the rotation drive circuit, the movement drive circuit, and the steering drive circuit all adopt motor drive circuits corresponding to the respective motors, so as to drive and control each motor respectively.
[0033] When the unloading device for an AGV cart disclosed by the present utility model is in use, after the AGV cart loaded with the component 100 to be transported reaches the unloading position, the controller drives and controls the movement drive motor 63 and the height adjustment motor 49 according to the control command received from the host computer by the wireless communication module, so that the two cantilever support rods 42 are horizontally inserted into the gap below the component 100 to be transported, then drives and controls the rotation drive motor 47, so that the two lifting bandages 45 are close to the bottom of the component 100 to be transported, then drives and controls the height adjustment motor 49, so that the two cantilever support rods 42 rise, and the component 100 to be transported is flexibly supported by the two lifting bandages 45 and is away from the support platform plate 1, and then drives and controls the movement drive motor 63, the height adjustment motor 49, and the steering drive motor 64, so that the component 100 to be transported is cantilever transported to the designated position.
[0034] As described above, although the present utility model has been shown and described with reference to specific preferred embodiments, it should not be construed as a limitation of the present utility model itself. Various changes can be made in its form and details without departing from the spirit and scope of the present utility model defined by the appended claims.
Claims
1. An unloading device for an AGV, characterized in that: The invention comprises a translation control unit (1), a translation drive mechanism, a steering drive mechanism, a lifting drive mechanism and a cantilever support mechanism; the steering drive mechanism is mounted on the translation drive mechanism, and the translation drive mechanism drives the steering drive mechanism to move horizontally; the lifting drive mechanism is mounted on the steering drive mechanism, and the steering drive mechanism drives the lifting drive mechanism to rotate; the cantilever support mechanism is mounted on the lifting drive mechanism, and the lifting drive mechanism drives the cantilever support mechanism to move up and down; the cantilever support mechanism is used for cantilevering a part (100) to be transported on an AGV trolley (2); the translation drive mechanism, the steering drive mechanism, the lifting drive mechanism and the cantilever support mechanism are all driven and controlled by the translation control unit (1).
2. The unloading device for AGV according to claim 1 is characterized in that: The translation drive mechanism comprises a mobile drive motor (63), a mobile drive screw rod (67), two support rails (55) and two mobile support seats (54); the two support rails (55) are installed in parallel, and the two mobile support seats (54) are respectively installed in a movably manner on the two support rails (55); a drive support beam (66) is connected and installed between one end portions of the two support rails (55), and a mobile support beam (65) is connected and installed between the two mobile support seats (54); one end of the mobile drive screw rod (67) is rotatably installed in the middle of the drive support beam (66), and the other end is screwed and installed in the middle of the mobile support beam (65) in a through-threaded manner; the mobile drive motor (63) is installed on the drive support beam (66) and rotationally drives the mobile drive screw rod (67); the mobile drive motor (63) is driven and controlled by the unloading control unit (1).
3. The unloading device for AGV according to claim 1 is characterized in that: The steering drive mechanism comprises a bottom support plate (53), a support turntable (52), a drive gear ring and a steering drive motor (64); the bottom support plate (53) is horizontally mounted on the translation drive mechanism, and the center of the lower side surface of the support turntable (52) is rotatably mounted at the center of the upper side surface of the bottom support plate (53); a drive ring groove is arranged around the rotation center on the lower side surface of the support turntable (52), and the drive gear ring is fixedly mounted in the drive ring groove; the steering drive motor (64) is fixedly mounted on the bottom support plate (53), and a drive pinion meshing with the drive gear ring is arranged on the end of the output shaft; the steering drive motor (64) is driven and controlled by the unloading control unit (1).
4. The unloading device for AGV according to claim 1 is characterized in that: The lifting drive mechanism comprises a height adjustment motor (49), a height adjustment screw rod (62), two lifting support columns (48) and two lifting support sleeves (51); the two lifting support columns (48) are both vertically mounted on the steering drive mechanism, and the two lifting support sleeves (51) are respectively slidably mounted on the two lifting support columns (48); a top support beam (61) is connected between the tops of the two lifting support columns (48), and a lifting drive beam (70) is connected between the two lifting support sleeves (51); the lower end of the height adjustment screw rod (62) is rotatably mounted on the steering drive mechanism, the upper end is rotatably mounted on the top support beam (61), and the middle part is screwed on the lifting drive beam (70) by a through-thread screw connection; the height adjustment motor (49) is mounted on the top support beam (61) and is used to rotationally drive the height adjustment screw rod (62); the height adjustment motor (49) is driven and controlled by the unloading control unit (1).
5. The unloading device for AGV according to claim 1 is characterized in that: The cantilever support mechanism comprises a rotary drive motor (47), a gear transmission unit, a gear box (46), two cantilever support rods (42) and two lifting bandages (45); the gear box (46) is mounted on the lifting drive mechanism, and one end of the two cantilever support rods (42) are both rotatably mounted in the gear box (46); the rotary drive motor (47) is mounted on the gear box (46), and the gear transmission unit is mounted in the gear box (46); the rotary drive motor (47) drives the two cantilever support rods (42) to rotate synchronously in opposite directions through the gear transmission unit; a bandage support (44) is provided at both ends of each cantilever support rod (42), and both ends of the lifting bandage (45) are respectively mounted on the two bandage supports (44), and the lifting bandage (45) is in a stretched and straightened state, and is used to flexibly support the transport component (100); the rotary drive motor (47) is driven and controlled by the unloading control unit (1).