Drinking water recycling empty barrel feeding device
By designing an automated bucket-up device for drinking water recycling empty buckets, the chassis assembly, lifting assembly, support assembly and grabbing assembly can realize automatic bucket-up of empty buckets, which solves the inefficiency and worker fatigue caused by relying on manual bucket-up in the prior art, and significantly improves the production efficiency and working environment.
Patent Information
- Application Number
- CN202422046121.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-22
AI Technical Summary
In the existing drinking water production lines, the operation of recycling empty buckets relies on manual labor, which leads to inefficient efficiency, high labor consumption and monotonous work content, which easily leads to workers' fatigue and efficiency reduction.
A drinking water recycling empty bucket drum device is designed, including a chassis assembly, a lifting assembly, a support assembly and a gripping assembly. Through the mutual movement of these components, the gripping assembly clamps and bucket-up operation of the empty bucket is realized, and instead of manual bucket-up operation.
The barrel-up operation through automated equipment significantly reduces manual demand, improves production efficiency, reduces workers' labor intensity, improves the working environment, and has good economic benefits and improved production efficiency.
Smart Images

Figure CN223002313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic barrel loading, and particularly relates to a device for loading empty barrels for recycled drinking water. Background Art
[0002] In the existing production process of barreled water, the empty barrels recycled to the factory need to be processed in a series of steps. First, these empty barrels need to be placed on a barrel rack and then transferred to a temporary storage area for empty barrels. During the production process, these empty barrels need to be placed back on the conveying system of the production line. However, currently, this operation usually relies on manual labor. Specifically, workers need to manually carry the empty barrels from the storage area and place them on the production line conveyor.
[0003] This manual operation method has significant inefficiencies. Take a production line with a production speed of 2000 barrels per hour as an example. Usually, two workers are required to perform the barrel loading operation simultaneously, and four workers are needed to maintain production requirements during one production shift. In addition, manual barrel loading not only consumes a large amount of physical strength but also has a monotonous and boring job content, which easily leads to worker fatigue and a decrease in work efficiency.
[0004] Therefore, a device for loading empty barrels for recycled drinking water is proposed to solve the above problems. By using automated equipment to replace manual barrel loading, not only can the labor demand be significantly reduced, but also the production efficiency can be remarkably improved, the labor intensity of workers can be reduced, and the working environment can be improved. This not only has significant economic benefits but also is of great significance in improving production efficiency and quality control. By introducing automated equipment, enterprises can better adapt to changes in market demand and achieve more efficient and stable production operations. Content of the Utility Model
[0005] In view of the deficiencies of the prior art, the utility model provides a device for loading empty barrels for recycled drinking water, which solves the problems raised in the above background art.
[0006] To achieve the above objectives, the utility model is realized through the following technical solutions:
[0007] A device for loading empty barrels for recycled drinking water includes:
[0008] A chassis assembly, located at the bottom of the device;
[0009] A lifting assembly, arranged on the chassis assembly and capable of moving horizontally along the chassis assembly through driving;
[0010] A support assembly, arranged on the lifting assembly and capable of moving vertically along the lifting assembly through driving;
[0011] A gripper assembly, hinged to one end of the support assembly away from the lifting assembly;
[0012] The N-shaped rod is provided on the upper surface of the support assembly;
[0013] The first cylinder, the output end of which is connected to the gripper assembly through a rotating shaft, and the other end is connected to the top of the N-shaped rod through a rotating shaft.
[0014] Optionally, the chassis assembly includes a chassis and a first toothed shaft, and the first toothed shaft is provided in the middle of the chassis.
[0015] Optionally, the lifting assembly includes an outer frame, a chain, a first servo motor and a second toothed shaft;
[0016] There are two chains, which are meshed and lapped on the top of the outer frame;
[0017] The first servo motor is installed at the bottom of the outer frame, and its output end is meshed with the first toothed shaft through a gear;
[0018] The second toothed shaft is fixedly connected to the middle of the outer frame surface.
[0019] Optionally, one end of the chain is connected to the support assembly, and the other end is connected with a counterweight.
[0020] Optionally, the support assembly includes a bracket and a second servo motor;
[0021] The second servo motor is provided on the bracket, and its output end passes through one side of the bracket and is connected to the second toothed shaft through a gear.
[0022] Optionally, the gripper assembly includes a cross bar, a connecting rod, a gripper shaft and a clamping plate;
[0023] There are two cross bars, which are symmetrically arranged up and down;
[0024] The connecting rod is arranged in the middle of the connection of the two cross bars;
[0025] There are multiple gripper shafts, which are equidistantly arranged on the two cross bars;
[0026] The clamping plate is arranged on one side of the opening of the gripper shaft for clamping the empty barrel.
[0027] Optionally, the gripper shaft includes a second cylinder, an adjusting rod and a folding rod;
[0028] The second cylinder is fixedly installed on the cross bar;
[0029] There are two adjusting rods, which are symmetrically arranged up and down on the cross bar;
[0030] Both ends of the folding rod are rotatably connected to the two adjusting rods;
[0031] The middle of the folding rod is connected to the output end of the second cylinder through a rotating shaft.
[0032] The utility model provides a device for loading empty barrels for drinking water recycling, which has the following beneficial effects:
[0033] 1. Through the mutual movement among the chassis assembly, the lifting assembly and the support assembly, the gripping assembly is moved to the position of the empty barrel carrier to grip the empty barrel, thus replacing manual barrel loading, which not only saves labor but also improves efficiency, and has good economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 is a schematic structural view of the utility model;
[0035] Figure 2 is a schematic structural view of the lifting assembly of the utility model;
[0036] Figure 3 is a schematic structural view of the gripping shaft of the utility model;
[0037] Figure 4 is a schematic structural view of the folding rod of the utility model.
[0038] In the figure: 1. Chassis assembly; 11. Underframe; 12. First tooth shaft; 2. Lifting assembly; 21. Outer frame; 22. Chain; 23. First servo motor; 24. Second tooth shaft; 3. Support assembly; 31. Bracket; 32. Second servo motor; 4. Gripping assembly; 41. Cross bar; 42. Connecting rod; 43. Gripping shaft; 431. Second cylinder; 432. Adjusting rod; 433. Folding rod; 44. Clamping plate; 5. N-shaped rod; 6. First cylinder; 7. Counterweight. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0039] In order to make the technical means, creative features, achieved purposes and functions of the utility model easy to understand, the utility model will be further described below with reference to specific embodiments.
[0040] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "lateral", "longitudinal", "end", "edge", "side wall", "upper", "lower", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", "end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the technical solutions of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0041] The present application provides a device for loading empty barrels for drinking water recycling, which is specifically as follows:
[0042] For reference Figure 1-2 This application mainly consists of a chassis assembly 1, a lifting assembly 2 provided on the chassis assembly 1, a support assembly 3 provided on the lifting assembly 2 and capable of moving vertically in a straight line along the lifting assembly 2 through driving, a gripper assembly 4 hinged to one end of the support assembly 3 away from the lifting assembly 2, an N-shaped rod 5 provided on the upper surface of the support assembly 3, and a first cylinder 6 whose output end is connected to the gripper assembly 4 through a rotating shaft and the other end is connected to the top of the N-shaped rod 5 through a rotating shaft. Through the cooperation between the components, the effect of loading empty barrels is achieved.
[0043] For reference Figure 1-2 For reference, the chassis assembly 1 cooperates with the lifting assembly 2 and the support assembly 3 to achieve linear motion in the front-back, up-down directions. Among them, the chassis assembly 1 includes a chassis 11 and a first toothed shaft 12, and the first toothed shaft 12 is provided in the middle of the chassis 11; the lifting assembly 2 includes an outer frame 21, a chain 22, a first servo motor 23 and a second toothed shaft 24. There are two chains 22, which are meshed and lapped on the top of the outer frame 21. The first servo motor 23 is installed at the bottom of the outer frame 21, and its output end is meshed with the first toothed shaft 12 through a gear. The second toothed shaft 24 is fixedly connected to the middle of the surface of the outer frame 21.
[0044] When achieving horizontal linear motion, by driving the first servo motor 23, the first servo motor 23 is prompted to drive the gear at the output point to rotate and mesh with the first toothed shaft 12, thereby prompting the lifting assembly 2 to move in a straight line along the direction of the chassis 11.
[0045] The support assembly 3 includes a bracket 31 and a second servo motor 32. The second servo motor 32 is provided on the bracket 31, and its output end passes through one side of the bracket 31 and is connected to the second toothed shaft 24 through a gear. When achieving vertical linear motion, by driving the second servo motor 32 to move, the gear at the output end is prompted to rotate, so as to mesh with the second toothed shaft 24, thereby prompting the support assembly 3 to move in a straight line in the up-down direction along the lifting assembly 2.
[0046] Furthermore, a counterweight 7 is used to balance the weight of the support assembly 3. The counterweight 7 is connected to the chain 22, and the other end of the chain 22 is connected to the support assembly 3. At the same time, both ends of the bracket 31 of the support assembly 3 and the outer frame 21 in the lifting assembly 2 are connected through sliding shafts to achieve the effects of sliding and stable positioning on both sides. Its connection is a conventional setting method in the existing lifting structure, and this application will not elaborate further.
[0047] For reference Figure 3-4, the support component 3 is used to support the gripper component 4 to grab an empty barrel through the gripper component 4. The gripper component 4 includes a cross bar 41, a connecting rod 42, a gripper shaft 43 and a clamping plate 44. There are two cross bars 41 which are symmetrically arranged up and down. The connecting rod 42 is arranged in the middle of the connection of the two cross bars 41. There are multiple gripper shafts 43 which are equidistantly arranged on the two cross bars 41. The clamping plate 44 is arranged on one side of the opening of the gripper shaft 43 for clamping the empty barrel.
[0048] The cross bar 41 is used to support multiple gripper shafts 43. The multiple gripper shafts 43 are evenly distributed on the cross bar 41 at equal intervals. The clamping plate 44 is connected to the opening of the gripper shaft 43 for stably clamping the front end of the empty barrel. When the clamping plate 44 is clamped, the gripper shaft 43 needs to work to prompt the two clamping plates 44 above and below to close to complete the clamping work. The connecting rod 42 is arranged in the middle of the connection of the two cross bars 41 to play a role in connecting and stabilizing the two cross bars 41. The number of cross bars 41 is not less than three. The connecting rod 42 arranged in the middle of the cross bar 41 is connected to the output end of the first cylinder 6 to complete the subsequent work of the first cylinder 6.
[0049] For reference Figure 3-4 , when the gripper component 4 grabs an empty barrel, the empty barrel is located on the existing rack for receiving the empty barrel. After grabbing, the air conditioner needs to be smoothly transferred to the conveyor line of the production line. However, in order to better prompt the gripper component 4 to perform the grabbing work, the empty barrel is generally placed horizontally. When the gripper component 4 grabs it, in order to smoothly place the empty barrel on the production line, the empty barrel needs to be further rotated. Therefore, the N-shaped rod 5 and the first cylinder 6 are provided;
[0050] Since the output end of the first cylinder 6 is connected to the gripper component 4 through a rotating shaft, and the other end is connected to the top of the N-shaped rod 5 through a rotating shaft, and the N-shaped rod 5 raises the other side of the output end of the first cylinder 6; prompting the first cylinder 6 to be inclined. When the first cylinder 6 starts to work, the output end pushes to connect the gripper component 4 to move. At this time, the gripper component 4 will rotate. In order to better and smoothly rotate the gripper component 4, one of the lower cross bars 41 of the gripper component 4 is connected through a rotating shaft. Therefore, during rotation, it can stably perform a 90-degree rotation work.
[0051] Furthermore, the gripper shaft 43 includes a second cylinder 431, an adjusting rod 432 and a folding rod 433. The second cylinder 431 is fixedly installed on the cross bar 41. There are two adjusting rods 432 which are symmetrically arranged up and down on the cross bar 41. Both ends of the folding rod 433 are rotatably connected to the two adjusting rods 432. The middle of the folding rod 433 is connected to the output end of the second cylinder 431 through a rotating shaft. When starting, through the work of the second cylinder 431, the front and back of the folding part in the middle of the folding rod 433 changes, thereby controlling the adjusting rod 432 to drive the clamping plate 44 to perform the closing work.
[0052] It should be noted that the folding rod 433 is composed of two short rods, which are rotatably connected between the two short rods. One of the short rod joints is U-shaped. After the two short rods are connected, the U-shaped position still exists. Subsequently, the front side of the output end of the second cylinder 431 can be connected to the position of the U-shaped position by setting a matching connecting block, and a rotational connection is formed with the two short rods synchronously.
[0053] In the present utility model, the working steps of the device are as follows:
[0054] 1. First, through the mutual movement between the chassis assembly 1, the lifting assembly 2, and the support assembly 3, the gripper assembly 4 is moved to the position of the empty barrel carrier.
[0055] 2. Secondly, move forward again once to prompt the front end of the gripper assembly 4 to clamp the front end of the empty barrel, and the gripper assembly 4 starts to work.
[0056] 3. Then, the second cylinder 431 in the gripper assembly 4 works, and the output end moves towards one end of the second cylinder 431, thereby closing the two side clamping plates 44 to clamp the front end of the empty barrel.
[0057] 4. Finally, move the chassis assembly 1, the lifting assembly 2, and the support assembly 3 again to transfer the gripper assembly 4 to the position of the conveyor line, and rotate the gripper assembly 4 through the movement of the first cylinder 6 to stably place the empty barrel on the conveyor line. Repeat all the above steps in sequence until the work stops.
[0058] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope claimed by the present utility model. The scope claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A drinking water recycling empty barrel loading device, characterized by: include, A chassis assembly (1) located at the bottom of the device; A lifting assembly (2) is arranged on the chassis assembly (1) and can be driven to move laterally along the chassis assembly (1); A support assembly (3) is arranged on the lifting assembly (2) and can move vertically along the lifting assembly (2) by being driven; A gripping assembly (4) is hingedly arranged at one end of the supporting assembly (3) away from the lifting assembly (2); An N-shaped rod (5) is disposed on the upper surface of the support assembly (3); The first cylinder (6) has an output end connected to the gripping assembly (4) via a rotating shaft, and the other end connected to the top of the N-shaped rod (5) via a rotating shaft.
2. The drinking water recycling empty barrel loading device according to claim 1, characterized in that: The chassis assembly (1) comprises a base frame (11) and a first gear shaft (12), wherein the first gear shaft (12) is arranged in the middle of the base frame (11).
3. The drinking water recycling empty barrel loading device according to claim 1 is characterized by: The lifting assembly (2) comprises an outer frame (21), a chain (22), a first servo motor (23) and a second gear shaft (24); The chain (22) is provided with two pieces, which are meshed and overlapped on the top of the outer frame (21); The first servo motor (23) is installed at the bottom of the outer frame (21), and its output end is meshed with the first gear shaft (12) via a gear; The second gear shaft (24) is fixedly connected to the middle part of the surface of the outer frame (21).
4. The drinking water recycling empty barrel loading device according to claim 3 is characterized by: One end of the chain (22) is connected to the support assembly (3), and the other end is connected to a counterweight block (7).
5. The drinking water recycling empty barrel loading device according to claim 3 is characterized by: The support assembly (3) comprises a bracket (31) and a second servo motor (32); The second servo motor (32) is arranged on the bracket (31), and its output end passes through one side of the bracket (31) and is connected to the second gear shaft (24) via a gear.
6. The drinking water recycling empty barrel loading device according to claim 1, characterized in that: The gripping assembly (4) comprises a crossbar (41), a connecting rod (42), a gripping shaft (43) and a clamping plate (44); The cross bars (41) are provided with two, which are symmetrically arranged up and down; The connecting rod (42) is arranged at the connecting middle part of the two cross bars (41); The grasping shafts (43) are provided in plurality and are equidistantly arranged on the two cross bars (41); The clamping plate (44) is arranged on one side of the opening of the grasping shaft (43) and is used to clamp the empty barrel.
7. The drinking water recycling empty barrel loading device according to claim 6, characterized in that: The grasping shaft (43) comprises a second cylinder (431), an adjusting rod (432) and a folding rod (433); The second cylinder (431) is fixedly mounted on the crossbar (41); The adjusting rods (432) are provided with two, which are symmetrically arranged on the crossbar (41) from top to bottom; Both ends of the folding rod (433) are rotatably connected to the two adjustment rods (432); The middle portion of the folding rod (433) is connected to the output end of the second cylinder (431) via a rotating shaft.