Butt-joint discharging device for barrel type materials

Abstract

The utility model relates to a bucket type material butt joint discharging device which comprises an intermediate bulk container fixing platform, a valve opening mechanism and a butt joint mechanism, the intermediate bulk container fixing platform is used for fixing an intermediate bulk container to be discharged, the valve opening mechanism is arranged on the intermediate bulk container fixing platform and used for opening a discharging valve of the intermediate bulk container, and the butt joint mechanism is arranged below the intermediate bulk container fixing platform. The butt joint device is connected with the ton barrel fixing platform and used for being in butt joint with the ton barrel to be discharged and the receiving ton barrel. The butt-joint discharging device for the bucket materials can automatically complete the working procedures of fixing of the ton bucket, opening and closing of the valve, butt joint of the materials and the like, so that the production efficiency is remarkably improved, and the labor intensity of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of docking devices, and particularly relates to a docking and discharging device for barrel-shaped materials. Background Technique

[0002] During the factory production process, there are some docking and discharging processes that require transferring the materials in barrel-shaped materials, such as ton barrels, to another ton barrel. Currently, for this process, generally, workers connect and open / close the valves of two ton barrels manually to achieve the docking of materials. This method not only has a large labor intensity but also results in low production efficiency. Content of the Utility Model

[0003] The purpose of the utility model is to provide a docking and discharging device for barrel-shaped materials to solve the above problems existing in the current docking and discharging process of barrel-shaped materials.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A docking and discharging device for barrel-shaped materials includes a ton barrel fixing platform, a valve opening mechanism, and a docking mechanism. The ton barrel fixing platform is used to fix the ton barrel to be discharged. The valve opening mechanism is arranged on the ton barrel fixing platform and is used to open the discharge valve of the ton barrel. The docking mechanism is arranged below the ton barrel fixing platform and is connected to the ton barrel fixing platform for docking the ton barrel to be discharged and the receiving ton barrel.

[0006] Further, the ton barrel fixing platform includes a first support frame and a ton barrel positioning component. There is a limiting railing on the first support frame. One end of the limiting railing is open for placing the ton barrel to be discharged. The ton barrel positioning component includes a first positioning block and a second positioning block. Among them, the first positioning block is arranged on the first support frame on the side where the limiting railing is open, and the second positioning block is arranged opposite to the first positioning block. The first positioning block and the second positioning block are used to clamp the ton barrel to be discharged, and both the first positioning block and the second positioning block are connected with driving cylinders.

[0007] Further, the valve opening mechanism includes a horizontal moving module, a vertical moving module, and a valve opening module. The horizontal moving module is arranged on the first support frame. The vertical moving module is connected to the horizontal moving module. The valve opening module is installed on the vertical moving module. The horizontal moving module is used to drive the vertical moving module to move horizontally. The vertical moving module is used to drive the valve opening module to move vertically. The valve opening module is used to open and close the discharge valve of the ton barrel to be discharged.

[0008] Further, the horizontal movement module includes a first motor, a first guide rail, and a first support seat. The first guide rail is arranged on the first support frame, the first support seat is slidably arranged on the first guide rail, the first motor is arranged on the first support seat, the first motor is connected with a gear, a rack is arranged on the first support seat, the gear meshes with the rack, and the rotation of the first motor is used to drive the first support seat to move along the first guide rail.

[0009] Further, the vertical movement module includes a second motor, a second guide rail, and a second support seat. The second support seat is connected with the first support seat. The second guide rail is arranged on the second support seat, a mounting plate is slidably arranged on the second guide rail, the second motor is connected with a lead screw, the lead screw is in threaded connection with the mounting plate, and the rotation of the second motor is used to drive the mounting plate to move up and down along the second guide rail.

[0010] Further, the valve opening module includes a third motor, a speed reducer, and a valve opening rocker arm. The speed reducer is connected to the upper end of the mounting plate, the third motor is connected to one end of the speed reducer, the valve opening rocker arm is connected to the other end of the speed reducer, a valve opening block is arranged at the end of the valve opening rocker arm, a valve opening rod is arranged on the ton barrel to be discharged, and the third motor is used to drive the valve opening rocker arm to swing and then drive the valve opening rod to swing to open and close the ton barrel to be discharged.

[0011] Further, the docking mechanism includes a second support frame, a docking pipe, and a clamping assembly. The second support frame is arranged below the first support frame, the docking pipe is arranged on the first support frame in the up and down direction, the clamping assembly is arranged on the docking pipe, and the clamping assembly is used to clamp the discharge port of the ton barrel to be discharged onto the docking pipe.

[0012] Further, a plurality of clamping assemblies are arranged, and each clamping assembly is arranged circumferentially along the docking pipe. The clamping assembly includes a telescopic cylinder, a hinge seat, and a clamping claw. The telescopic cylinder is arranged outside the docking pipe, the hinge seat is arranged at the top of the docking pipe, the clamping claw is hinged to the hinge seat, a clamping jaw is arranged at the upper end of the clamping claw, and the lower end is connected with the telescopic cylinder. The telescopic cylinder is used to drive the clamping jaw to flip to clamp or loosen the discharge port of the ton barrel to be discharged.

[0013] The beneficial effects of the utility model are as follows:

[0014] The barrel material docking and discharging device of the present utility model greatly reduces the complexity and time cost of manual operation through automated docking and discharging, thereby improving the operation efficiency of material transfer. Through precise mechanical positioning and clamping, accidental injuries that may occur during manual handling and docking are avoided, and the safety of the operation process is improved. The precise valve control and docking sealing design effectively prevent material leakage and waste during transfer, improving material utilization rate. The automated workflow greatly reduces the labor intensity of operators and improves the comfort and work efficiency of the working environment. Brief Description of the Drawings

[0015] Figure 1 is a schematic structural diagram of the barrel material docking and discharging device of the present utility model;

[0016] Figure 2 is a schematic structural diagram of the ton barrel fixing platform in the barrel material docking and discharging device of the present utility model;

[0017] Figure 3 is Figure 2 a schematic structural diagram after removing the ton barrel to be discharged;

[0018] Figure 4 is a schematic structural diagram of the docking mechanism in the barrel material docking and discharging device of the present utility model;

[0019] Figure 5 is a schematic structural diagram of the valve opening mechanism in the barrel material docking and discharging device of the present utility model;

[0020] Figure 6 is Figure 5 a schematic structural diagram from another angle;

[0021] Figure 7 is a schematic structural diagram of the ton barrel to be discharged

[0022] The names corresponding to each mark in the figure:

[0023] Ton barrel fixing platform 1, first support frame 11, limit railing 12, first positioning block 13, second positioning block 14, valve opening mechanism 2, horizontal moving module 21, first motor 211, first support seat 212, first guide rail 213, vertical moving module 22, second motor 221, second guide rail 223, second support seat 222, valve opening module 23, third motor 231, valve opening rocker arm 232, speed reducer 233, docking mechanism 3, second support frame 31, docking pipe 32, clamping assembly 33, telescopic cylinder 331, hinge seat 332, clamping claw 333, ton barrel to be discharged 4, receiving ton barrel 5, valve operating rod 6. Detailed Embodiment

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0025] The present utility model provides a docking and discharging device for barrel-shaped materials, which aims to automatically complete the process of material docking and discharging between barrel-shaped materials such as ton barrels, thereby reducing the manual labor intensity and improving the production efficiency.

[0026] As Figures 1-7 shown, the docking and discharging device for barrel-shaped materials includes a ton barrel fixing platform 1, a valve opening mechanism 2, and a docking mechanism 3. The ton barrel fixing platform 1 is used to firmly fix the ton barrel 4 to be discharged. The valve opening mechanism 2 is installed on the ton barrel fixing platform 1 and is used to automatically control the opening and closing of the discharge valve of the ton barrel 4 to be discharged. The docking mechanism 3 is located below the ton barrel fixing platform 1 and is connected to the platform 1, and is used to realize the docking between the ton barrel 4 to be discharged and the receiving ton barrel 5.

[0027] Figure 2 and Figure 3 shown, the ton barrel fixing platform 1 includes a first support frame 11 and a ton barrel positioning component. A limit railing 12 is provided on the first support frame 11, and one end of the railing is designed to be open, facilitating the placement of the ton barrel 4 to be discharged. The ton barrel positioning component is composed of a first positioning block 13 and a second positioning block 14, which are respectively arranged on both sides of the first support frame 11, and can firmly clamp the ton barrel 4 to be discharged through the control of a driving cylinder.

[0028] Figure 5 and Figure 6 shown, the valve opening mechanism 2 is composed of a horizontal movement module 21, a vertical movement module 22, and a valve opening module 23. The horizontal movement module 21 is installed on the first support frame 11 and includes a first motor 211, a first guide rail 213, and a first support seat 212, and realizes precise movement in the horizontal direction through a gear-rack mechanism. The vertical movement module 22 realizes movement in the vertical direction through a second motor 221, a second guide rail 223, and a second support seat 222. The valve opening module 23 is equipped with a third motor 231, a speed reducer 233, and a valve opening rocker arm 232, and can precisely control the opening and closing of the discharge valve of the ton barrel 4 to be discharged through the drive of the third motor 231.

[0029] Figure 4As shown in the figure, the docking mechanism 3 includes a second support frame 31, a docking pipe 32, and a clamping assembly 33. The docking pipe 32 is vertically installed on the second support frame 31 and is used to connect the material-discharging ton barrel 4 and the material-receiving ton barrel 5. The clamping assembly 33 is composed of a plurality of clamping units arranged circumferentially along the docking pipe 32. Each clamping unit includes a telescopic cylinder 331, a hinge seat 332, and a clamping claw 333. Driven by the telescopic cylinder 331, the clamping claw 333 can firmly clamp the outlet of the material-discharging ton barrel 4 to ensure the sealing and stability of the material docking.

[0030] Working principle:

[0031] First, the operator places the material-discharging ton barrel 4 within the limit railing 12 of the ton barrel fixing platform 4. Then, the first positioning block 13 and the second positioning block 14 are controlled by the driving cylinder to clamp and fix the material-discharging ton barrel 4, ensuring its stable position and preparing for the subsequent valve opening and material docking. Once the ton barrel is fixed, the valve opening mechanism 2 starts to work. The horizontal movement module 21 drives the gear-rack mechanism through the first motor 211, causing the vertical movement module 22 and the valve opening module 23 to move horizontally as a whole to the position of the ton barrel valve. Subsequently, the vertical movement module 22 drives the valve opening module to accurately move vertically to the operating height of the valve through the second motor 221 and the lead screw mechanism. Finally, the third motor 231 of the valve opening module 23 drives the valve opening block through the speed reducer 233 and the valve opening rocker arm 232 to swing the valve opening rod, thereby opening the outlet valve of the ton barrel. Before the valve is opened, the docking mechanism 3 is ready. The telescopic cylinder 331 of the clamping assembly 33 drives the clamping claw 333, and the telescopic cylinder 331 contracts to drive the clamping claw 333 to clamp the inlet of the material-receiving ton barrel, ensuring the sealing and stability of the docking. Once the valve is opened and the material docking is completed, the material in the material-discharging ton barrel 4 flows into the material-receiving ton barrel 5 through the docking pipe. When the discharging is completed, the valve opening mechanism 2 operates again to close the outlet valve of the ton barrel through the reverse operation, and the clamping assembly of the docking mechanism releases the inlet of the material-receiving ton barrel. Finally, each module and assembly return to the initial position, waiting for the next discharging operation.

[0032] With the above structure, the barrel material docking and discharging device of the present utility model can automatically complete the processes of fixing the ton barrel, opening and closing the valve, and material docking, thereby significantly improving the production efficiency and reducing the labor intensity of workers.

[0033] Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present utility model.

Claims

1. A device for discharging barrel-type materials, characterized in that: It includes a ton barrel fixing platform, a valve opening mechanism and a docking mechanism. The ton barrel fixing platform is used to fix the ton barrel to be discharged. The valve opening mechanism is arranged on the ton barrel fixing platform and is used to open the discharge valve of the ton barrel. The docking mechanism is arranged under the ton barrel fixing platform and is connected to the ton barrel fixing platform, and is used to dock the ton barrel to be discharged and the ton barrel to receive materials.

2. The device for docking and discharging barrel materials according to claim 1, characterized in that: The ton barrel fixing platform includes a first support frame and a ton barrel positioning assembly, an upper limit railing on the first support frame, and one end of the limit railing is open for placing ton barrels to be discharged, and the ton barrel positioning assembly includes a first positioning block and a second positioning block, wherein the first positioning block is arranged on the first support frame on the side of the open setting of the limit railing, and the second positioning block is arranged opposite to the first positioning block, and the first positioning block and the second positioning block are used to clamp the ton barrels to be discharged, and the first positioning block and the second positioning block are both connected to a driving cylinder.

3. The device for docking and discharging barrel materials according to claim 2, characterized in that: The valve opening mechanism includes a horizontal moving module, a vertical moving module and a valve opening module. The horizontal moving module is arranged on the first supporting frame, the vertical moving module is connected to the horizontal moving module, and the valve opening module is installed on the vertical moving module. The horizontal moving module is used to drive the vertical moving module to move in the horizontal direction, and the vertical moving module is used to drive the valve opening module to move in the vertical direction. The valve opening module is used to open and close the discharge valve of the ton barrel to be discharged.

4. The device for docking and discharging barrel materials according to claim 3, characterized in that: The horizontal moving module includes a first motor, a first guide rail and a first support seat, the first guide rail is arranged on the first support frame, the first support seat is slidably arranged on the first guide rail, the first motor is arranged on the first support seat, the first motor is connected with a gear, a rack is arranged on the first support seat, the gear and the rack are meshed, and the rotation of the first motor is used to drive the first support seat to move along the first guide rail.

5. The device for docking and discharging barrel materials according to claim 4, characterized in that: The vertical moving module includes a second motor, a second guide rail and a second support seat, the second support seat is connected to the first support seat, the second guide rail is arranged on the second support seat, a mounting plate is slidably arranged on the second guide rail, the second motor is connected to a lead screw, and the lead screw is threadedly connected to the mounting plate, and the rotation of the second motor is used to drive the mounting plate to move up and down along the second guide rail.

6. The device for docking and discharging barrel materials according to claim 5, characterized in that: The valve opening module includes a third motor, a reducer and a valve opening rocker arm, the reducer is connected to the upper end of the mounting plate, the third motor is connected to one end of the reducer, the valve opening rocker arm is connected to the other end of the reducer, a valve opening block is provided at the end of the valve opening rocker arm, and a valve opening rod is provided on the ton barrel to be discharged. The third motor is used to drive the valve opening rocker arm to swing and then drive the valve opening rod to swing, so as to open and close the ton barrel to be discharged.

7. The device for docking and discharging barrel materials according to claim 6, characterized in that: The docking mechanism includes a second support frame, a docking tube and a clamping assembly. The second support frame is arranged below the first support frame, the docking tube is arranged on the first support frame along the up and down directions, and the clamping assembly is arranged on the docking tube. The clamping assembly is used to clamp the discharge port of the ton barrel to be discharged to the docking tube.

8. The device for docking and discharging barrel materials according to claim 7, characterized in that: There are multiple clamping assemblies, each of which is arranged along the circumference of the butt joint tube. The clamping assembly includes a telescopic cylinder, an articulated seat and a clamping claw. The telescopic cylinder is arranged on the outside of the butt joint tube, the articulated seat is arranged on the top of the butt joint tube, and the clamping claw is hinged on the articulated seat. A clamping claw is arranged on the upper end of the clamping claw, and the lower end is connected to the telescopic cylinder. The telescopic cylinder is used to drive the clamping claw to flip so as to clamp or release the discharge port of the ton barrel to be discharged.

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