Deviation preventing device for tufted carpet rolling

By designing an anti-offset device including clamping assembly, compacting assembly, cutting assembly and winding assembly, the problem of tufted carpet deviation and manual cutting during winding process is solved, and compact winding and automated operation is achieved.

CN223002464UActive Publication Date: 2025-06-20SHANDONG XINYIJIA CARPET CO LTD
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Patent Information

Application Number
CN202421900799.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-20
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing tufted carpet winding device cannot effectively prevent the carpet from going off during the winding process and requires manual cutting of the carpet.

Method used

An anti-offset device including a clamping assembly, a compacting assembly, a cutting assembly and a winding assembly is designed. The clamping assembly achieves tight clamping of the carpet through springs and press rollers. The cutting assembly uses a motor and a screw to achieve automatic cutting, and the winding assembly achieves automatic winding through an electric telescopic rod and a winding roller.

Benefits of technology

Effectively prevent tufted carpet from going off during the winding process, achieving tight winding of the carpet, and reducing manual operation through automatic cutting and winding functions, improving efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a winding device, in particular to an anti-deviation device for tufted carpet winding, which comprises a clamping assembly, a compaction assembly is slidably connected in the clamping assembly, the compaction assembly comprises a slider, the slider is slidably connected in the clamping assembly, a spring is fixed on one side of the slider, a compression roller is rotatably connected on one side of the slider, and the compression roller is rotatably connected with the clamping assembly. And the clamping assembly comprises a supporting frame, a connecting rod is fixed to one side of the supporting frame, a guide plate is fixed to one side of the supporting frame, a first clamping roller is rotationally connected to one side of the supporting frame, a supporting block is fixed to the bottom of the supporting frame, a second clamping roller is rotationally connected to one side of the supporting block, and a first electric telescopic rod is fixed into the supporting frame. According to the tufted carpet winding device, a tufted carpet is pressed on the winding roller through the elastic force of the spring, so that fluff of the tufted carpet is prevented from being wound loosely in the winding process, and the trend of the tufted carpet to be wound can be corrected through the arrangement of the limiting block.
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Description

Technical Field

[0001] The utility model relates to a winding device, in particular to an anti-deviation device for tufted carpet winding, belonging to the technical field of tufted carpet winding equipment. Background Technique

[0002] When tufted carpets are wound, they often become loosely wound due to the fluffiness of the plush, resulting in uneven ends of the wound tufted carpets. This is called deviation of the tufted carpet during winding. Therefore, a compaction device is needed to prevent the tufted carpet from being loosely wound due to the fluffiness of the plush during winding. Moreover, the existing winding devices cannot achieve the automatic cutting function, resulting in the need for manual cutting.

[0003] Chinese Patent No. CN215946272U provides an anti-deviation device for tufted carpet winding, including a chassis, and further including a height adjustment mechanism and a tension adjustment roller. The height adjustment mechanism is detachably connected to the upper surface of the chassis, and there are multiple height adjustment mechanisms. The tension adjustment roller is cooperatively connected to the inner side wall of the height adjustment mechanism. The height adjustment mechanism consists of a mounting frame, a limit sliding groove, a limit sliding connection block, and a driver. The limit sliding groove is opened inside the mounting frame, the limit sliding connection block is slidably connected inside the limit sliding groove, and the driver is cooperatively connected to the top of the mounting frame. During winding, the tension of the tufted carpet can be adjusted to tightly wind the tufted carpet onto the reel, and the tufted carpet can be dusted during winding to keep the fabric clean and facilitate later use.

[0004] However, although the above case can prevent the deviation of the tufted carpet by using the setting of the limit guiding rail roller, this method will also cause the tufted carpet to be taut on one side and slightly loose on the other side during winding, resulting in the wound tufted carpet being rolled into a shape similar to a conical barrel, and manual cutting of the tufted carpet is still required.

[0005] In view of this, the present utility model is specifically proposed. Content of the Utility Model

[0006] The purpose of the present utility model is to provide an anti-deviation device for tufted carpet winding to solve the above problems.

[0007] The present utility model realizes the above purpose through the following technical solutions. An anti-deviation device for tufted carpet winding includes a clamping assembly, and a compaction assembly is slidably connected inside the clamping assembly. The compaction assembly includes a slider, the slider is slidably connected inside the clamping assembly, a spring is fixed on one side of the slider, a pressure roller is rotatably connected to one side of the slider, and a limit block is fixed on one side of the pressure roller.

[0008] Further, the clamping assembly includes a support frame, one side of the support frame is fixed with a connecting rod, and one side of the support frame is fixed with a material guiding plate.

[0009] Further, one side of the support frame is rotatably connected with a first clamping roller, the bottom of the support frame is fixed with a support block, and one side of the support block is rotatably connected with a second clamping roller.

[0010] Further, an electric telescopic rod one is fixed inside the support frame, a connecting plate one is fixed at the end of the electric telescopic rod one, and a top pin one is fixed on one side of the connecting plate one.

[0011] Further, a cutting assembly is fixed at the bottom of the support frame. The cutting assembly includes a motor one fixed at the bottom of the support frame, a lead screw is fixed at the output shaft end of the motor one, and a threaded block one is threadedly connected to one side of the lead screw.

[0012] Further, a cutting knife is fixed on one side of the threaded block one, a threaded block two is threadedly connected to one side of the lead screw, and a cutting groove is fixed on one side of the threaded block two.

[0013] Further, a winding assembly is fixed inside the support frame. The winding assembly includes an electric telescopic rod two fixed inside the support frame, a connecting plate two is fixed at the end of the electric telescopic rod two, and a motor two is fixed on one side of the connecting plate two.

[0014] Further, a top pin two is fixed at the output shaft end of the motor two, a winding roller is sleeved on one side of the top pin two, and an anti-slip pattern is arranged on one side of the winding roller.

[0015] The technical effects and advantages of the present utility model are as follows: (1) By arranging the compaction assembly, using the elastic force of the spring, the tufted carpet can be squeezed when being wound, so that the plush of the tufted carpet is pressed down, making the winding more compact. And by arranging the limiting block, the walking track of the tufted carpet to be wound can be corrected, thus playing a role in preventing the tufted carpet from running off track; (2) By arranging the cutting assembly, by driving the lead screw to rotate by the motor one, the cutting knife and the cutting groove can move towards each other, so that the tufted carpet can be cut under the action of the cutting knife; (3) By arranging the winding assembly, by the extension of the electric telescopic rod two and the extension of the electric telescopic rod one, the top pin one and the top pin two can be withdrawn from the winding roller, so that the wound tufted carpet can be detached from the winding device together with the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the clamping assembly of the present utility model;

[0018] Figure 3 Schematic diagram of the cutting assembly of the present utility model;

[0019] Figure 4 Schematic diagram of the winding assembly and the compaction assembly of the present utility model.

[0020] In the figure: 100, clamping assembly; 101, support frame; 102, connecting rod; 103, material guide plate; 104, first pinch roller; 105, support block; 106, second pinch roller; 107, first electric telescopic rod; 108, first connecting plate; 109, first top pin; 200, cutting assembly; 201, first motor; 202, lead screw; 203, first threaded block; 204, cutting knife; 205, second threaded block; 206, cutting groove; 300, winding assembly; 301, second electric telescopic rod; 302, second connecting plate; 303, second motor; 304, second top pin; 305, winding roller; 306, anti-slip pattern; 400, compaction assembly; 401, slider; 402, spring; 403, pressure roller; 404, limit block. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4 As shown, a device for preventing deviation during the winding of tufted carpets includes a clamping assembly 100. A compaction assembly 400 is slidably connected inside the clamping assembly 100. The compaction assembly 400 includes a slider 401. The slider 401 serves to support the pressure roller 403. The slider 401 is slidably connected inside the clamping assembly 100. A spring 402 is fixed to one side of the slider 401. Through the elastic force, the spring 402 can press the tufted carpet tightly against the winding roller 305 via the pressure roller 403. A pressure roller 403 is rotatably connected to one side of the slider 401. A limit block 404 is fixed to one side of the pressure roller 403. The limit block 404 serves to limit the moving direction of the tufted carpet.

[0023] As a technical optimization solution of the present utility model, the clamping assembly 100 includes a support frame 101. One side of the support frame 101 is fixed with a connecting rod 102. The connecting rod 102 can fix two support frames 101 together, thereby improving the stability of the device. One side of the support frame 101 is fixed with a material guiding plate 103. The material guiding plate 103 can guide the direction of the falling roller. One side of the support frame 101 is rotatably connected with a first clamping roller 104. The bottom of the support frame 101 is fixed with a support block 105. One side of the support block 105 is rotatably connected with a second clamping roller 106. The first clamping roller 104 and the second clamping roller 106 are rubber rollers. The tufted carpet is preliminarily clamped by the first clamping roller 104 and the second clamping roller 106. Then, under the winding of the winding roller 305, the tufted carpet between the two can be slightly tightened, so that the wound tufted carpet will not be too loose. Inside the support frame 101, there is a fixed electric telescopic rod 107. The end of the electric telescopic rod 107 is fixed with a first connecting plate 108. The first connecting plate 108 plays a role of transitional connection, so that the electric telescopic rod 107 can drive the first ejector pin 109 to move. One side of the first connecting plate 108 is fixed with the first ejector pin 109. The first ejector pin 109 is sleeved inside the winding roller 305 and is rotatably connected.

[0024] As a technical optimization solution of the present utility model, a cutting assembly 200 is fixed at the bottom of the support frame 101. The cutting assembly 200 includes a first motor 201. The first motor 201 is fixed at the bottom of the support frame 101. The output shaft end of the first motor 201 is fixed with a lead screw 202. The two threads on the lead screw 202 have opposite helix directions. One side of the lead screw 202 is threadedly connected with a first threaded block 203. One side of the first threaded block 203 is fixed with a cutting knife 204. The cutting knife 204 cooperates with the cutting groove 206 to cut the tufted carpet. One side of the lead screw 202 is threadedly connected with a second threaded block 205. One side of the second threaded block 205 is fixed with a cutting groove 206.

[0025] As a technical optimization solution of the present utility model, a winding assembly 300 is fixed inside the support frame 101. The winding assembly 300 includes an electric telescopic rod 301. The electric telescopic rod 301 is fixed inside the support frame 101. The end of the electric telescopic rod 301 is fixed with a second connecting plate 302. The second connecting plate 302 plays a role of transitional connection. One side of the second connecting plate 302 is fixed with a second motor 303. The output shaft end of the second motor 303 is fixed with a second ejector pin 304. There are chutes on the surface of the second ejector pin 304, corresponding to the convex blocks on the inner diameter of the winding roller 305. Thus, when the second ejector pin 304 rotates, it can drive the winding roller 305 to rotate. One side is sleeved with a winding roller 305. One side of the winding roller 305 is provided with anti-slip lines 306. The anti-slip lines 306 can prevent the tufted carpet from slipping on the winding roller 305.

[0026] When the utility model is in use, first, the tufted carpet is passed through the space between the first pinch roller 104 and the second pinch roller 106 in sequence, then through the space between the cutting knife 204 and the cutting groove 206, then bypassed from the bottom of the pressing roller 403 and wound counterclockwise around the winding roller 305. Then, the tufted carpet is fixed on the winding roller 305. At this time, the second motor 303 can be started, so that the second ejector pin 304 drives the winding roller 305 to rotate. At this time, under the elastic force of the spring 402, the pressing roller 403 will tightly press the tufted carpet on the winding roller 305, thereby preventing the plush from protruding. And under the limitation of the limiting block 404, the running direction of the tufted carpet is restricted. During the winding process, through the slight clamping of the first pinch roller 104 and the second pinch roller 106, it can be ensured that the tufted carpet conveyed to the winding roller 305 is not loose. After winding a certain amount, the first motor 201 is started, so that the lead screw 202 drives the first threaded block 203 and the second threaded block 205 to move towards each other, so that the cutting knife 204 presses the tufted carpet onto the cutting groove 206, thereby cutting off the tufted carpet. Then, the first electric telescopic rod 107 and the second electric telescopic rod 301 are started, so that the first ejector pin 109 and the second ejector pin 304 are withdrawn from the winding roller 305, so that the wound winding roller 305 and the tufted carpet fall onto the guide plate 103.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A device for preventing deviation of a tufted carpet when rolling it up, comprising a clamping assembly (100), characterized in that: The clamping assembly (100) is slidably connected to a compacting assembly (400) therein. The compacting assembly (400) comprises a slider (401) which is slidably connected to the inside of the clamping assembly (100). A spring (402) is fixed to one side of the slider (401). A pressure roller (403) is rotatably connected to one side of the slider (401). A limiting block (404) is fixed to one side of the pressure roller (403).

2. The anti-deviation device for rolling up a tufted carpet according to claim 1, characterized in that: The clamping assembly (100) comprises a support frame (101), a connecting rod (102) being fixed to one side of the support frame (101), and a material guide plate (103) being fixed to one side of the support frame (101).

3. The anti-deviation device for rolling up a tufted carpet according to claim 2, characterized in that: One side of the support frame (101) is rotatably connected to a first clamping roller (104), a support block (105) is fixed at the bottom of the support frame (101), and one side of the support block (105) is rotatably connected to a second clamping roller (106).

4. The anti-deviation device for rolling up a tufted carpet according to claim 2, characterized in that: An electric telescopic rod (107) is fixed inside the support frame (101), a connecting plate (108) is fixed to the end of the electric telescopic rod (107), and a top pin (109) is fixed to one side of the connecting plate (108).

5. The anti-deviation device for rolling up a tufted carpet according to claim 2, characterized in that: A cutting assembly (200) is fixed to the bottom of the support frame (101), and the cutting assembly (200) comprises a motor 1 (201). The motor 1 (201) is fixed to the bottom of the support frame (101), a screw rod (202) is fixed to the output shaft end of the motor 1 (201), and a threaded block 1 (203) is threadedly connected to one side of the screw rod (202).

6. The anti-deviation device for rolling up tufted carpet according to claim 5, characterized in that: A cutter (204) is fixed on one side of the threaded block one (203), a threaded block two (205) is threadedly connected on one side of the screw rod (202), and a cutting groove (206) is fixed on one side of the threaded block two (205).

7. The anti-deviation device for rolling up a tufted carpet according to claim 2, characterized in that: A winding assembly (300) is fixed inside the support frame (101), and the winding assembly (300) comprises a second electric telescopic rod (301), the second electric telescopic rod (301) is fixed inside the support frame (101), a second connecting plate (302) is fixed at the end of the second electric telescopic rod (301), and a second motor (303) is fixed on one side of the second connecting plate (302).

8. The anti-deviation device for rolling up a tufted carpet according to claim 7, characterized in that: A second top pin (304) is fixed to the output shaft end of the second motor (303), a winding roller (305) is sleeved on one side of the second top pin (304), and an anti-slip pattern (306) is provided on one side of the winding roller (305).

Citation Information

Patent Citations

  • Anti-deviation device for tufted carpet rolling

    CN215946272U