Crane cluster monitoring management system

Abstract

The utility model discloses a crane cluster monitoring and management system, which comprises a plurality of on-vehicle safety monitoring and acquisition modules, a plurality of on-vehicle safety monitoring and acquisition modules, a plurality of on-vehicle safety monitoring and acquisition modules, a plurality of on-vehicle safety monitoring and acquisition modules and a plurality of on-vehicle safety monitoring and acquisition modules, the information transmission module is connected with the on-vehicle safety monitoring acquisition module and is used for transmitting and synchronizing the operation information of the crane in real time; the data signal sensing module and the information transmission module are respectively connected with the data signal sensing module and are used for acquiring the information of each crane for statistical processing; and the client display module is connected with the data signal sensing module and is used for inquiring and displaying the statistical information of each crane. According to the utility model, the operation data of a plurality of cranes can be acquired and sorted at the same time, the operation rate, the load rate, the energy consumption and the load distribution condition of the cranes are calculated, the plurality of cranes can be managed in a unified manner, and the working efficiency of managers is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of cranes, and particularly relates to a crane cluster monitoring and management system. Background Art

[0002] At present, the energy consumption of iron and steel enterprises accounts for a relatively high proportion of the enterprise production cost. Crane equipment with different functions will have different impacts on energy consumption in terms of process flow, product structure, and energy management level. Building a crane cluster monitoring and management system using technologies such as information technology and energy efficiency analysis is an effective way for iron and steel enterprises to improve energy-saving benefits. Due to the large number of cranes, monitoring and analyzing each crane seriously wastes a large amount of manpower and material resources and also causes serious resource waste. Content of the Utility Model

[0003] To solve some or all of the technical problems existing in the above-mentioned prior art, the utility model provides a crane cluster monitoring and management system, including:

[0004] A plurality of on-vehicle safety monitoring and acquisition modules, each of the on-vehicle safety monitoring and acquisition modules is connected to a plurality of cranes, and the on-vehicle safety monitoring and acquisition module is used for processing crane operation information;

[0005] An information transmission module, each of the on-vehicle safety monitoring and acquisition modules is connected to the information transmission module, and is used for real-time transmission and synchronization of crane operation information;

[0006] A data signal perception module, the data signal perception module is connected to the information transmission module, and is used for obtaining information of each crane for statistical processing;

[0007] A client display module, the client display module is connected to the data signal perception module, and is used for querying and displaying statistical information of each crane.

[0008] Further, in the above-mentioned crane cluster monitoring and management system, the on-vehicle safety monitoring and acquisition module includes:

[0009] A signal perception module, the signal perception module is used for obtaining crane operation status information;

[0010] A data acquisition module, the data acquisition module is connected to the signal perception module, and is used for acquiring crane operation information;

[0011] A video acquisition module, the video acquisition module is used for acquiring audio and video information of the crane and its working environment;

[0012] A switch module, which is respectively connected to the data acquisition module and the video acquisition module, and is used to extract the operating information of the crane and the audio-visual information of the crane and its working environment;

[0013] A host computer module, which is connected to the switch module and is used to process the operating information of the crane and the video information of the crane and its working environment.

[0014] Further, in the above crane cluster monitoring and management system, the signal sensing module includes:

[0015] A digital input module, which is used to detect the operating limit, alarm and operation information of the crane;

[0016] An overload limiter module, which is used to detect the load data of the crane lifting point;

[0017] An encoder module, which is used to detect the operating travel of the crane;

[0018] A power monitor, which is used to detect the power consumption of the crane.

[0019] Further, in the above crane cluster monitoring and management system, the video acquisition module includes:

[0020] A camera, which is used to obtain videos;

[0021] A digital video recorder, which is connected to the camera and is used to save the camera data.

[0022] The crane cluster monitoring and management system of the present utility model has the following advantages and beneficial effects:

[0023] The crane cluster monitoring and management system of the present utility model can respectively collect the operating conditions and data of the crane by setting a signal sensing module and a video acquisition module. Through the data signal sensing module, the operating data of multiple cranes can be obtained and sorted at the same time, and the operation rate, load rate, energy consumption of the crane, and load distribution situation can be calculated, so as to facilitate the unified management of multiple cranes and effectively improve the work efficiency of the manager. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only for further understanding of the embodiments of the present invention and constitute a part of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. In the drawings:

[0025] Figure 1 This is the structural diagram of the crane cluster monitoring and management system of the present utility model;

[0026] Figure 2 This is the structural diagram of the on-vehicle safety monitoring and acquisition module of the crane cluster monitoring and management system of the present utility model.

[0027] Explanation of reference numerals:

[0028] 1: On-vehicle safety monitoring and acquisition module;

[0029] 11: Signal perception module, 111: Digital input module, 112: Overload limiter module, 113: Encoder module, 114: Power monitor;

[0030] 12: Data acquisition module;

[0031] 13: Video acquisition module, 131: Camera, 132: Digital video recorder;

[0032] 14: Switch module, 15: Host computer module;

[0033] 2: Information transmission module; 3: Data signal perception module; 4: Client display module. Detailed implementation manners

[0034] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the specific embodiments and corresponding drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0035] As Figure 1 shown, the crane cluster monitoring and management system of the present utility model includes:

[0036] Multiple on-vehicle safety monitoring and acquisition modules 1, and the multiple on-vehicle safety monitoring and acquisition modules 1 are respectively connected to multiple cranes. The on-vehicle safety monitoring and acquisition module 1 is used for processing the operation information of the crane;

[0037] An information transmission module 2, and the multiple on-vehicle safety monitoring and acquisition modules 1 are respectively connected to the information transmission module 2, and are used for real-time transmission and synchronization of the operation information of the crane;

[0038] A data signal perception module 3, and the data signal perception module 3 is connected to the information transmission module 2, and is used for obtaining the information of each crane for statistical processing;

[0039] The client display module 4 is connected to the data signal sensing module 3 and is used to query and display the statistical information of each crane.

[0040] Specifically, when the crane cluster monitoring and management system of the present utility model is in use, multiple on-vehicle safety monitoring and acquisition modules 1 are respectively connected to the cranes. After obtaining the crane operation information through the on-vehicle safety monitoring and acquisition module 1, the crane operation data is transmitted through the information transmission module 2, and the operation data is synchronized in real time. The information transmission module 2 can use a wireless network for transmission. At this time, after the data signal sensing module 3 receives the operation data of each crane transmitted by the information transmission module 2, it stores, statistically processes the crane operation data. At this time, the client display module 4 can display the basic operation information of the crane, and the data signal sensing module 3 can process the corresponding information according to the client operation instruction and display it through the client display module 4. In addition, the client display module 4 also has a monitoring function and can give an alarm reminder when the operation data is abnormal.

[0041] Furthermore, in the crane cluster monitoring and management system of the present utility model, as Figure 2 shown, the on-vehicle safety monitoring and acquisition module 1 includes:

[0042] A signal sensing module 11, which is used to obtain the crane operation status information;

[0043] A data acquisition module 12, which is connected to the signal sensing module 11 and is used to acquire the crane operation information;

[0044] A video acquisition module 13, which is used to acquire the video information of the crane and its working environment;

[0045] A switch module 14, which is respectively connected to the data acquisition module 12 and the video acquisition module 13 and is used to obtain the crane operation information and the video information of the crane and its working environment;

[0046] An upper computer module 15, which is connected to the switch module 14 and is used to process the crane operation information and the video information of the crane and its working environment.

[0047] Specifically, when the vehicle-mounted safety monitoring and acquisition module 1 of the present utility model is in use, after the signal sensing module 11 obtains the operating state information of the crane, the data acquisition module 12 acquires and processes the operating state information of the crane. Among them, the data acquisition module 12 uses the on-vehicle PLC acquisition system for acquisition and transmits the acquired information to the switch module 14. At the same time, the video acquisition module 13 acquires the video information of the crane and its working environment and transmits it to the switch module 14. The switch module 14 communicates with the upper computer module 15, and the upper computer module 15 processes the operating state information of the crane and the video information of the crane and its working environment obtained by the switch module 14.

[0048] Further, in the crane cluster monitoring and management system of the present utility model, the signal sensing module 11 includes:

[0049] The digital input module 111 is used to detect the operating limit, alarm and operation information of the crane;

[0050] The overload limiter module 112 is used to detect the load data of the crane lifting point;

[0051] The encoder module 113 is used to detect the operating stroke of the crane;

[0052] The power monitor 114 is used to detect the energy consumption of the crane.

[0053] Specifically, when the signal sensing module 11 of the present utility model is in use, the operating information of the crane is obtained in real time by using the digital input module 111, the overload limiter module 112, the encoder module 113 and the power monitor 114 respectively.

[0054] Further, in the crane cluster monitoring and management system of the present utility model, the video acquisition module 13 includes:

[0055] The camera 131 is used to obtain video;

[0056] The hard disk video recorder 132 is connected to the camera 131, and the hard disk video recorder 132 is used to save the data of the camera 131.

[0057] Specifically, when the video acquisition module 13 of the present utility model is in use, the video is obtained through the camera 131, and the video is imaged and saved by the hard disk video recorder 132, so as to facilitate the retrieval of information.

[0058] In summary, compared with the prior art, the crane cluster monitoring and management system of the present utility model has the following advantages and beneficial effects:

[0059] The crane cluster monitoring and management system of the present utility model can collect the operating conditions and data of cranes respectively by setting a signal sensing module and a video acquisition module. The data signal sensing module is used to obtain and sort out the operating data of multiple cranes at the same time, and calculate the operation rate, load rate, energy consumption of the crane, and load distribution, so as to facilitate the unified management of multiple cranes and effectively improve the work efficiency of managers.

[0060] It should be noted that in this article, unless otherwise clearly specified and limited, the term "connection" or its synonyms should be understood in a broad sense. For example, "connection" can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meaning of the above terms in the present invention can be understood according to specific circumstances. Moreover, expressions such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. At the same time, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. In addition, in this article, "front", "rear", "left", "right", "upper", and "lower" are all referenced to the placement state shown in the drawings.

[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present utility model.

Claims

1. A crane cluster monitoring and management system, characterized in that: include: A plurality of on-board safety monitoring and acquisition modules, each of which is connected to a plurality of cranes respectively, and is used for processing crane operation information; An information transmission module, which is connected to the on-board safety monitoring and acquisition module and is used for real-time transmission and synchronization of crane operation information; A data signal sensing module, wherein the information transmission modules are respectively connected to the data signal sensing modules and are used to obtain information of each crane for statistical processing; A client display module is connected to the data signal sensing module and is used to query and display statistical information of each crane.

2. The crane cluster monitoring and management system according to claim 1, characterized in that: The on-board safety monitoring and acquisition module includes: A signal sensing module, wherein the signal sensing module is used to obtain crane operation status information; A data acquisition module, which is connected to the signal sensing module and is used to collect crane operation information; A video acquisition module, the video acquisition module is used to collect video information of the crane and its working environment; A switch module, the switch module is connected to the data acquisition module and the video acquisition module respectively, and is used to extract crane operation information and video information of the crane and its working environment; A host computer module is connected to the switch module and is used for processing crane operation information and video information of the crane and its working environment.

3. The crane cluster monitoring and management system according to claim 2, characterized in that: The signal sensing module comprises: A switch signal module, which is used to detect the crane operation limit, alarm and operation information; An overload limiter module, the overload limiter module is used to detect the load data of the crane lifting point; An encoder module, wherein the encoder module is used to detect the operation stroke of the crane; A power monitor is used to detect the power of the crane.

4. The crane cluster monitoring and management system according to claim 2, characterized in that: The video acquisition module comprises: A camera, wherein the camera is used to obtain video; A hard disk video recorder is connected to the camera, and the hard disk video recorder is used to store the camera data.

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